Diffusion device of tin bath
By designing the discharge device of the discharge controller and exhaust gas cooling water tank in the tin tank, the problem of unstable atmosphere and groove pressure in the tin tank is solved, the cleaning of tin liquid and the stability of glass molding are achieved, and the quality of glass is improved.
Patent Information
- Application Number
- CN202420973064.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
During the floating glass molding process, the atmosphere and groove pressure in the tin tank are unstable, resulting in tin liquid contamination and glass molding defects. The prior art cannot effectively solve this problem.
A tin tank discharge device is designed, including a tin tank discharge controller and a waste gas cooling water tank. By setting a valve controller in each tin tank, the gas emission is accurately controlled, the pressure and temperature in the tin tank are stabilized, and the cooling water tank is passed through. Condensate and collect waste gas to prevent direct discharge of waste gas into the external environment.
The atmosphere and groove pressure in the tin tank are stabilized, the tin liquid pollution is reduced, the occurrence of glass molding defects is prevented, the glass quality is improved, and the cleaning labor intensity is reduced.
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Figure CN222512876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass manufacturing, in particular to a tin bath dispersing device. Background Art
[0002] During the float glass forming process, the stable atmosphere and tank pressure of the tin tank can greatly reduce the contamination of tin liquid, which is crucial to reducing glass forming defects. However, since the glass is easily brought into the tin tank during the melting process, or the oxygen that penetrates when the tin tank is not sealed well, it causes great damage to the atmosphere in the tank, and the impurities such as oxides or sulfides produced will adhere to the tank wall, top cover and tin liquid if they are not removed in time. When the conditions in the tank change, such as the fluctuation of tank pressure or temperature, the accumulated impurities will cause the glass to have forming defects such as dripping or tin staining.
[0003] In the related art, ordinary float glass generally only has 2-3 pairs of diffusers in the high temperature zone and medium temperature zone of the tin bath, while ultra-thin electronic glass has diffusers installed in the high temperature zone and low temperature zone of the tin bath due to the need for molding atmosphere, which can be as many as 10 pairs or more. When all the diffusers are turned on, the pressure and atmosphere of the tin bath are greatly affected. At the same time, the exhaust gas directly discharged by the diffuser in the related art will also pollute the environment. Based on this, the existing technology still needs to be improved. Utility Model Content
[0004] The main purpose of the utility model is to provide a tin bath dispersion device to solve the problem that the prior art cannot ensure the internal stability of the device during the glass forming process.
[0005] According to one aspect of the utility model, a tin bath dissipation device is provided, comprising:
[0006] A discharging controller 100, the discharging controller 100 comprises a discharging pipe 11, a cross-shaped four-way pipe 12 connected to one end of the discharging pipe 11, and a first exhaust pipe 13 connected to one end of the discharging pipe 11 away from the cross-shaped four-way pipe 12;
[0007] The exhaust gas cooling water tank 200 includes a water tank body 21 for storing cooling water and a plurality of second exhaust pipes 22 penetrating the interior of the water tank body 21;
[0008] The end of the first exhaust pipe 13 away from the emission pipe 11 is connected to the first end 221 of the second exhaust pipe 22, so that the high-temperature exhaust gas in the emission pipe 11 passes into the second exhaust pipe 22 and is cooled and solidified by cooling water.
[0009] According to an embodiment of the utility model, the venting device of the tin bath further includes a pumping pipe 300, and the pumping pipe 300 includes an exhaust and drainage pipe 31 and a compressed air pipe 32 arranged at a preset position of the exhaust and drainage pipe 31;
[0010] Among them, the first end 311 of the exhaust and drainage pipe 31 is connected to the second end 222 of the second exhaust pipe 22, and the compressed air pipe 32 forms a negative pressure in the exhaust and drainage pipe 31 by connecting compressed air, so as to generate suction force to extract the cooled exhaust gas and / or waste liquid in the second exhaust pipe 22 and discharge it from the second end 312 of the exhaust and drainage pipe 31.
[0011] According to an embodiment of the present invention, the emission controller 100 further includes a valve controller 14 disposed at a preset distance from the emission pipe 11 to the first exhaust pipe 13 , for adjusting the airflow rate of the high-temperature exhaust gas in the emission pipe 11 .
[0012] According to one embodiment of the utility model, the first end portions 221 of different second exhaust pipes 22 in the exhaust gas cooling water tank 200 are respectively connected to the ends of the first exhaust pipes 13 of different dispersion controllers 100 away from the cross four-way pipe 12, and each second exhaust pipe 22 is constructed as an S-shaped structure and is not connected to each other.
[0013] According to one embodiment of the utility model, the left end of the cross four-way pipe 12 is connected to one end of the tin bath, and the upper end of the cross four-way pipe 12 is connected to one end of the vent pipe 11 for connecting the high-temperature exhaust gas discharged from the tin bath into the vent pipe 11.
[0014] According to an embodiment of the present invention, the dispersion controller 100 further includes an edge seal 15 connected to the right end of the cross-shaped four-way pipe 12 , so as to seal the right end of the cross-shaped four-way pipe 12 .
[0015] According to one embodiment of the utility model, the first exhaust pipe 13 is constructed as an L-shaped structure, the first section of the L-shaped structure is vertically connected downward to the end of the discharge pipe 11 away from the cross four-way pipe 12, the second section of the L-shaped structure is horizontally connected to the first end 221 of the second exhaust pipe 22, and the length of the second section is greater than the length of the first section.
[0016] According to an embodiment of the present utility model, a cooling water inlet 23 is provided at the bottom of the side wall of the water tank body 21 , and a cooling water outlet 24 is provided at the top of the side wall of the water tank body 21 .
[0017] According to an embodiment of the present invention, the outer walls of the vent pipe 11 and the cross-shaped four-way pipe 12 are surrounded by a heat-insulating layer 16 of a preset thickness.
[0018] According to an embodiment of the present utility model, the inner diameters of the vent pipe 11 and the cross-shaped four-way pipe 12 are 50 mm, and the inner diameters of the first exhaust pipe 13 and the second exhaust pipe 22 are 20 mm.
[0019] In the technical solution of the utility model, a valve controller is provided in each vent pipe to accurately control the gas discharge amount inside each vent pipe, thereby stabilizing the pressure in different areas in the tin bath, and making the temperature and airflow in the tin bath more stable. The discharged waste can be condensed and collected for centralized treatment, thus avoiding the problem of exhaust gas being directly discharged into the external environment and causing environmental pollution. The contamination of tin liquid in the tin bath is effectively improved, impurities are prevented from forming and causing glass forming defects, and the quality of glass is improved. The exhaust pipe in the exhaust cooling water tank is cleaned by introducing compressed air into the exhaust pipe, thereby reducing the labor intensity of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only some implementation cases of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 A perspective view showing a tin bath dispersion device according to an embodiment of the utility model;
[0022] Figure 2 A schematic diagram showing the structure of a dispersion controller 100 from a main perspective according to an embodiment of the utility model;
[0023] Figure 3 A schematic diagram showing the structure of a dispersion controller 100 from a left perspective according to an embodiment of the present utility model;
[0024] Figure 4 A schematic diagram showing a top view of a dispersion controller 100 according to an embodiment of the present utility model;
[0025] Figure 5 A schematic diagram showing a structure of an exhaust gas cooling water tank 200 from a top view according to an embodiment of the utility model;
[0026] Figure 6 A schematic diagram showing the structure of the exhaust gas cooling water tank 200 from a main perspective according to an embodiment of the utility model;
[0027] Figure 7 A schematic diagram showing the structure of the exhaust gas cooling water tank 200 from a left perspective according to an embodiment of the utility model;
[0028] Figure 8 A perspective view of a pumping and exhausting pipe 300 according to an embodiment of the present invention is shown;
[0029] Fig. 9 A schematic diagram showing the structure of the pumping and exhausting pipe 300 according to an embodiment of the utility model from a bottom-up perspective;
[0030] Fig.10 A schematic diagram showing the structure of the extraction and exhaust pipe 300 from a left perspective according to an embodiment of the utility model;
[0031] Fig.11 A schematic structural diagram of a pumping and exhausting pipe 300 according to an embodiment of the utility model is shown from a main perspective.
[0032] Description of reference numerals:
[0033] 100. Discharge controller; 11. Discharge pipe; 12. Cross-shaped four-way pipe; 13. First exhaust pipe; 14. Valve controller; 15. Edge seal; 16. Insulation layer; 200. Exhaust gas cooling water tank; 21. Water tank body; 22. Second exhaust pipe; 221. First end of second exhaust pipe; 222. Second end of second exhaust pipe; 23. Cooling water inlet; 24. Cooling water outlet; 300. Pumping pipe; 31. Exhaust and drainage pipeline; 32. Compressed air pipeline; 311. First end of exhaust and drainage pipeline; 312. Second end of exhaust and drainage pipeline. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] like Figure 1As shown, the utility model discloses an outdoor distribution box. The utility model provides a tin bath dispersion device comprising: a dispersion controller 100, the dispersion controller 100 comprising a dispersion pipe 11, a cross-shaped four-way pipe 12 connected to one end of the dispersion pipe 11, and a first exhaust pipe 13 connected to one end of the dispersion pipe 11 away from the cross-shaped four-way pipe 12; an exhaust gas cooling water tank 200, comprising a water tank body 21 for storing cooling water, and a plurality of second exhaust pipes 22 penetrating the interior of the water tank body 21.
[0037] The first exhaust pipe 13 is connected to the first end 221 of the second exhaust pipe 22 at one end away from the vent pipe 11, so that the high-temperature exhaust gas in the vent pipe 11 is cooled and solidified by cooling water after passing into the second exhaust pipe 22. The vent controller 100 also includes a valve controller 14 for adjusting the airflow rate of the high-temperature exhaust gas in the vent pipe 11. The vent controller 100 also includes an edge seal 15 connected to the right end of the cross-shaped four-way pipe 12, which is used to close the right end of the cross-shaped four-way pipe 12.
[0038] In some embodiments, the number of the diffusion controllers 100 in the diffusion device of the tin bath corresponds to the number of the diffusion device mounting holes in the tin bath. Figure 2-4 The schematic diagram of the structure of the emission controller 100 according to the embodiment of the utility model from different angles. The cross-shaped four-way pipe 12 is used in the emission controller 100 to separate solids and gases, that is, the waste is connected to the emission pipe 11 for further condensation treatment, and the formed impurities are removed through the lower end of the cross-shaped four-way pipe 12. The structure is simple and easy to clean. The valve controller 14 on the emission controller 100 can be added with an automatic control system and connected to a DCS (Distributed Control System). By setting the tank pressure value inside the tin tank, the air flow inside the corresponding emission pipe 11 can be automatically tracked and adjusted.
[0039] In some embodiments, Figure 5-7The schematic diagram of the structure of the exhaust gas cooling water tank 200 according to the embodiment of the utility model from different perspectives. The exhaust gas cooling water tank 200 in the utility model is a condensation system that can collect the exhausted exhaust gas after condensation. One exhaust gas cooling water tank 200 can condense the exhaust gas of multiple pairs of emission controllers 100 at the same time. The second exhaust pipe 22 is an S-shaped structure and horizontally penetrates the water tank body 21. The first end 221 of the second exhaust pipe 22 extends out of the left wall of the water tank body 21, and is used as an inlet end to receive the high-temperature exhaust gas discharged by the emission controller 100. The second end 222 of the second exhaust pipe 22 extends out of the right wall of the water tank body 21, and is used as an outlet end to discharge the condensed exhaust gas and / or waste liquid. A cooling water inlet 23 is provided at one end of the left wall of the water tank body 21 away from the first end 221, and a cooling water outlet 24 is provided at one end of the right wall of the water tank body 21 away from the second end 222, so that the cooling water inside the cooling water tank 200 forms a dynamic circulation, thereby ensuring the temperature stability inside the exhaust gas cooling water tank 200. The high temperature exhaust gas is cooled and solidified by the portion of the second exhaust pipe 22 immersed in cooling water. In addition, the second exhaust pipe 22 can also be spirally structured to penetrate the water tank body 21 horizontally or vertically, or straightly penetrate the water tank body 21 horizontally or vertically.
[0040] In some embodiments, Figure 8-11 Schematic diagram of the structure of the exhaust pipe 300 according to the embodiment of the utility model from different perspectives. The number of the exhaust pipes 300 in the venting device of the tin bath corresponds to the number of the second exhaust pipes 22. Each exhaust pipe 300 includes an exhaust and drainage pipe 31 and a compressed air pipe 32 arranged at a preset position of the exhaust and drainage pipe 31. Among them, the first end 311 of each exhaust and drainage pipe 31 is respectively connected to the second end 222 of a different second exhaust pipe 22, and the compressed air pipe 32 forms a negative pressure in the exhaust and drainage pipe 31 by connecting compressed air, so as to generate suction force to extract the cooled exhaust gas and / or waste liquid in the second exhaust pipe 22 and discharge it from the second end 312 of the exhaust and drainage pipe 31.
[0041] According to an embodiment of the utility model, the venting device of the tin bath further includes a pumping pipe 300, and the pumping pipe 300 includes an exhaust and drainage pipe 31 and a compressed air pipe 32 arranged at a preset position of the exhaust and drainage pipe 31;
[0042] Among them, the first end 311 of the exhaust and drainage pipe 31 is connected to the second end 222 of the second exhaust pipe 22, and the compressed air pipe 32 forms a negative pressure in the exhaust and drainage pipe 31 by connecting compressed air, so as to generate suction force to extract the cooled exhaust gas and / or waste liquid in the second exhaust pipe 22 and discharge it from the second end 312 of the exhaust and drainage pipe 31.
[0043] According to an embodiment of the present invention, the emission controller 100 further includes a valve controller 14 disposed at a preset distance from the emission pipe 11 to the first exhaust pipe 13 , for adjusting the airflow rate of the high-temperature exhaust gas in the emission pipe 11 .
[0044] According to one embodiment of the utility model, the first end portions 221 of different second exhaust pipes 22 in the exhaust gas cooling water tank 200 are respectively connected to the ends of the first exhaust pipes 13 of different dispersion controllers 100 away from the cross four-way pipe 12, and each second exhaust pipe 22 is constructed as an S-shaped structure and is not connected to each other.
[0045] According to one embodiment of the utility model, the left end of the cross four-way pipe 12 is connected to one end of the tin bath, and the upper end of the cross four-way pipe 12 is connected to one end of the vent pipe 11 for connecting the high-temperature exhaust gas discharged from the tin bath into the vent pipe 11.
[0046] According to an embodiment of the present invention, the dispersion controller 100 further includes an edge seal 15 connected to the right end of the cross-shaped four-way pipe 12 , so as to seal the right end of the cross-shaped four-way pipe 12 .
[0047] According to one embodiment of the utility model, the first exhaust pipe 13 is constructed as an L-shaped structure, the first section of the L-shaped structure is vertically connected downward to the end of the discharge pipe 11 away from the cross four-way pipe 12, the second section of the L-shaped structure is horizontally connected to the first end 221 of the second exhaust pipe 22, and the length of the second section is greater than the length of the first section.
[0048] According to an embodiment of the present utility model, a cooling water inlet 23 is provided at the bottom of the side wall of the water tank body 21 , and a cooling water outlet 24 is provided at the top of the side wall of the water tank body 21 .
[0049] According to an embodiment of the present invention, the outer walls of the vent pipe 11 and the cross-shaped cross pipe 12 are surrounded by a heat-insulating layer 16 of a preset thickness, wherein the preset thickness may be 50 mm.
[0050] According to an embodiment of the present utility model, the inner diameters of the vent pipe 11 and the cross-shaped four-way pipe 12 are 50 mm, and the inner diameters of the first exhaust pipe 13 and the second exhaust pipe 22 are 20 mm.
[0051] In some embodiments, the inner diameters of the exhaust and liquid discharge pipes 31 and 32 are 20 mm, and the inner diameter of the compressed air pipe 32 is 15 mm.
[0052] The utility model can achieve the following effects:
[0053] (1) By setting a valve controller in each vent pipe, the gas discharge volume inside each vent pipe is accurately controlled, thereby stabilizing the pressure in different areas of the tin bath and making the temperature and airflow in the tin bath more stable;
[0054] (2) The discharged waste can be condensed and collected for centralized treatment, thus avoiding the problem of exhaust gas being directly discharged into the external environment and causing environmental pollution;
[0055] (3) The exhaust pipe in the exhaust gas cooling water tank is cleaned by introducing compressed air into the exhaust pipe, thereby reducing the labor intensity of cleaning;
[0056] (4) Effectively improve the contamination of tin liquid in the tin bath, prevent the formation of impurities that cause glass forming defects, and improve the quality of glass.
[0057] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.
Claims
1. A tin bath dissipation device, characterized in that: Used to discharge high temperature waste gas in the tin bath, including: A dispersion controller (100), the dispersion controller (100) comprising a dispersion pipe (11), a cross-shaped four-way pipe (12) connected to one end of the dispersion pipe (11), and a first exhaust pipe (13) connected to one end of the dispersion pipe (11) away from the cross-shaped four-way pipe (12); An exhaust gas cooling water tank (200) comprises a water tank body (21) for storing cooling water and a plurality of second exhaust pipes (22) penetrating the interior of the water tank body (21); Wherein, one end of the first exhaust pipe (13) away from the emission pipe (11) is connected to the first end portion (221) of the second exhaust pipe (22), so that the high-temperature exhaust gas in the emission pipe (11) passes into the second exhaust pipe (22) and is cooled and solidified by cooling water.
2. The tin bath dispersing device according to claim 1, characterized in that: The tin bath dissipation device further comprises a pumping pipe (300), wherein the pumping pipe (300) comprises an exhaust and drainage pipeline (31) and a compressed air pipeline (32) arranged at a preset position of the exhaust and drainage pipeline (31); The first end (311) of the exhaust and drainage pipe (31) is connected to the second end (222) of the second exhaust pipe (22), and the compressed air pipe (32) forms a negative pressure in the exhaust and drainage pipe (31) by connecting compressed air, so as to generate suction force to extract the cooled exhaust gas and / or waste liquid in the second exhaust pipe (22) and discharge them from the second end (312) of the exhaust and drainage pipe (31).
3. The tin bath dispersing device according to claim 1, characterized in that: The emission controller (100) further comprises a valve controller (14) arranged at a preset distance from the emission pipe (11) to the first exhaust pipe (13), and used for adjusting the airflow rate of the high-temperature exhaust gas in the emission pipe (11).
4. The tin bath dispersing device according to claim 1, characterized in that: The first ends (221) of different second exhaust pipes (22) in the exhaust gas cooling water tank (200) are respectively connected to one end of the first exhaust pipe (13) of different emission controllers (100) away from the cross four-way pipe (12), and each second exhaust pipe (22) is constructed as an S-shaped structure and is not connected to each other.
5. The tin bath dispersing device according to claim 1, characterized in that: The left end of the cross-shaped four-way pipe (12) is connected to one end of the tin bath, and the upper end of the cross-shaped four-way pipe (12) is connected to one end of the emission pipe (11) for connecting the high-temperature exhaust gas discharged from the tin bath into the emission pipe (11).
6. The tin bath dispersing device according to claim 1, characterized in that: The release controller (100) further comprises an edge seal (15) connected to the right end of the cross-shaped four-way pipe (12) and used for sealing the right end of the cross-shaped four-way pipe (12).
7. The tin bath dispersing device according to claim 1, characterized in that: The first exhaust pipe (13) is constructed as an L-shaped structure, wherein a first section of the L-shaped structure is vertically connected downward to an end of the exhaust pipe (11) away from the cross-shaped four-way pipe (12), and a second section of the L-shaped structure is horizontally connected to a first end (221) of the second exhaust pipe (22), and a length of the second section is greater than a length of the first section.
8. The tin bath dispersing device according to claim 1, characterized in that: A cooling water inlet (23) is provided at the bottom of the side wall of the water tank body (21), and a cooling water outlet (24) is provided at the top of the side wall of the water tank body (21).
9. The tin bath dispersing device according to claim 1, characterized in that: The outer walls of the vent pipe (11) and the cross-shaped four-way pipe (12) are surrounded by a heat-insulating layer (16) of a preset thickness.
10. The tin bath dissipation device according to claim 1, characterized in that: The inner diameters of the emission pipe (11) and the cross-shaped four-way pipe (12) are 50 mm, and the inner diameters of the first exhaust pipe (13) and the second exhaust pipe (22) are 20 mm.