Automobile carpet drying device

By introducing extrusion roller set and heat transfer optimization in the automotive carpet drying device, and controlling the speed of the exhaust fan to adjust the temperature, the problems of low drying efficiency and high energy consumption of the existing drying device are solved, and high efficiency is achieved , energy-saving drying effect.

CN222514208UActive Publication Date: 2025-02-21WEIHAI HUAFU VEHICLE DECORATION CO LTD
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Patent Information

Application Number
CN202421335788.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-21
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing automotive car carpet drying devices have low drying efficiency and high energy consumption, which affects the quality and production efficiency of automotive carpets.

Method used

The carpet is squeezed and drained by setting up an extrusion roller group in the drying device, the heat energy transfer is optimized, and the temperature and air flow in the drying room are adjusted by controlling the speed of the exhaust fan on the air collecting hood.

Benefits of technology

It improves the drying efficiency of carpets, reduces energy consumption, and improves the quality and production efficiency of carpets.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222514208U_ABST
    Figure CN222514208U_ABST
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Abstract

The utility model belongs to the technical field of drying devices, and particularly relates to an automobile carpet drying device which comprises a drying chamber, a heating assembly is arranged in the drying chamber, an inlet and an outlet are formed in the two ends of the drying chamber respectively, a supporting roller is arranged at each of the inlet and the outlet of the drying chamber, and a water tank is arranged at one end of the inlet of the drying chamber. A pressing roller support is arranged at the top of the water tank, an extrusion roller set is arranged on the pressing roller support and comprises a first pressing roller and a second pressing roller which are arranged up and down, a first gear is arranged at one end of the first pressing roller, and a second gear meshed with the first gear is arranged at one end of the second pressing roller. And a driving mechanism for driving the first compression roller to rotate is arranged on the compression roller bracket. Compared with the prior art, the drying device extrudes and drains water from the carpet before being dried through the extrusion roller set, the water content in the carpet is reduced, and therefore the subsequent drying efficiency is improved, and energy consumption is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of drying devices, and particularly relates to a car carpet drying device. Background Art

[0002] In the production process of automobile carpets, using a drying device to dry the wet carpet is an important step in the whole process. However, existing automobile carpet drying devices generally have the problems of low drying efficiency and high energy consumption. These problems not only increase production costs, but also affect the quality and production efficiency of automobile carpets. Therefore, there is a certain market demand for the development of an efficient and energy-saving automobile carpet drying device. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a novel drying device, which solves the above-mentioned problems by optimizing heat energy transfer and squeezing and draining water in advance.

[0004] The utility model discloses a car carpet drying device, comprising a drying chamber, wherein a heating component and a temperature detector are arranged in the drying chamber, an inlet and an outlet are respectively opened at two ends of the drying chamber, a support roller is arranged at the inlet and the outlet of the drying chamber, a water tank is arranged at one end of the inlet of the drying chamber, a pressure roller bracket is arranged on the top of the water tank, an extrusion roller group is arranged on the pressure roller bracket, the extrusion roller group comprises a first pressure roller and a second pressure roller arranged up and down, wherein a first gear is arranged at one end of the first pressure roller, a second gear meshed with the first gear is arranged at one end of the second pressure roller, and a driving mechanism for driving the first pressure roller to rotate is arranged on the pressure roller bracket.

[0005] Furthermore, the second pressing roller is a hollow roller, and leakage holes are arranged on the roller surface of the hollow roller.

[0006] Furthermore, the pressure roller bracket is provided with a guide plate cooperating with the second pressure roller.

[0007] Furthermore, the heating assembly includes a heating plate, and the heating plate includes a plurality of electric heating tubes. A fixed bracket for receiving the electric heating tubes is provided at the bottom of the drying chamber, and a plurality of fans are provided below the electric heating tubes.

[0008] Furthermore, an air inlet is opened at the lower side of the drying chamber, and the air inlet is provided with a dust filter.

[0009] Furthermore, an air collecting hood is arranged on the top of the drying chamber, and a steam pipe is arranged on the top of the air collecting hood.

[0010] Furthermore, an exhaust fan is provided between the gas collecting hood and the steam pipe.

[0011] Preferably, the driving mechanism is a reduction motor.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The squeezing roller group squeezes the water out of the carpet before drying to reduce the moisture content in the carpet, thereby improving the subsequent drying efficiency and reducing energy consumption.

[0014] 2. By controlling the speed of the exhaust fan on the air collecting hood, the air flow efficiency between the drying room and the outside world can be controlled. With the temperature detector, the temperature in the drying room can be quickly adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a left view of the extrusion roller group in the utility model.

[0017] In the figure: 1. drying chamber; 2. entrance; 3. exit; 4. support roller; 5. water tank; 6. pressure roller bracket; 7. extrusion roller group; 8. first pressure roller; 9. second pressure roller; 10. first gear; 11. second gear; 12. driving mechanism; 13. guide plate; 14. electric heating tube; 15. fixed bracket; 16. fan; 17. air inlet; 18. dust filter; 19. air collecting hood; 20. steam pipe; 21. exhaust fan; 22. carpet. DETAILED DESCRIPTION

[0018] In order to better understand the present invention, Figure 1 to Figure 2 The implementation modes of the present utility model will be explained in detail.

[0019] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are all based on Figure 1 The directions of “front, back, left, right, up, and down” are used as the basis.

[0020] See also Figure 1 and Figure 2The utility model is a car carpet drying device, which is the same as the prior art, and also includes a drying chamber 1, wherein a heating component and a temperature detector are arranged in the drying chamber 1, and an inlet 2 and an outlet 3 are respectively opened at both ends of the drying chamber 1; on this basis, the drying chamber 1 of the drying device is provided with a support roller 4 at both the inlet 2 and the outlet 3, and the support roller 4 is used to support the carpet 22; the drying chamber 1 is provided with a water tank 5 at one end of the inlet 2, and a pressure roller bracket 6 is arranged on the top of the water tank 5, and a squeezing roller group 7 is arranged on the pressure roller bracket 6, and the squeezing roller group 7 includes a first pressure roller 8 and a second pressure roller 9 arranged in an upper and lower manner, wherein a first gear 10 is arranged at one end of the first pressure roller 8, and a second gear 11 meshing with the first gear 10 is arranged at one end of the second pressure roller 9, and a driving mechanism 12 for driving the first pressure roller 8 to rotate is arranged on the pressure roller bracket 6. When the driving mechanism 12 drives the first pressure roller 8 to rotate, the first pressure roller 8 drives the second gear 11 to rotate in the opposite direction through the first gear 10, and drives the second pressure roller 9 to rotate through the rotation of the second gear 11.

[0021] The preferred technical solution in this embodiment is as follows Figure 2 As shown in the figure, in order to squeeze out the moisture in the carpet 22 as much as possible, the second pressing roller 9 is a hollow roller, and a leakage hole is arranged on the roller surface of the hollow roller; when the first pressing roller 8 and the second pressing roller 9 squeeze the carpet 22, most of the excess moisture in the carpet 22 flows from the leakage hole at the top to the inside of the hollow roller, and then flows out from the leakage hole at the bottom.

[0022] The preferred technical solution in this embodiment is as follows Figure 2 As shown in the figure, the pressure roller bracket 6 is provided with a guide plate 13 cooperating with the second pressure roller 9, and the guide plate 13 is also used as a scraper. When the second pressure roller 9 rotates clockwise, most of the excess water penetrates the top leakage hole and the bottom leakage hole in turn and is guided to the water tank 5 along the guide plate 13. A small part of the water remaining on the surface of the second pressure roller 9 is scraped off after contacting with the guide plate 13 and flows into the water tank 5 along the guide plate 13.

[0023] In the preferred technical solution of this embodiment, the heating assembly includes a plurality of arranged and combined electric heating tubes 14, a fixing bracket 15 for receiving the electric heating tubes 14 is provided at the bottom of the drying chamber 1, and a plurality of fans 16 are provided below the electric heating tubes 14. The fans 16 blow air upward to the heating plate, so that the heat wave of the heating plate flows upward to dry the carpet 22 above.

[0024] The preferred technical solution in this embodiment is that an air inlet 17 cooperating with the fan 16 is opened at the lower side of the drying chamber 1, and the air inlet 17 is provided with a dust filter 18 for filtering dust and impurities entering from the air inlet 17 to prevent the dust and impurities from generating sparks after contacting the electric heating tube 14, thereby preventing damage to the surface of the carpet 22.

[0025] In the preferred technical solution of this embodiment, an air collecting hood 19 is provided on the top of the drying chamber 1 , and a steam pipe 20 is provided on the top of the air collecting hood 19 . The air collecting hood 19 is used to collect the steam generated during the drying process of the carpet 22 and discharge the steam into the steam pipe 20 .

[0026] In the preferred technical solution of the present embodiment, an exhaust fan 21 is provided between the air collecting hood 19 and the steam pipe 20 , and the exhaust fan 21 can control the exhaust efficiency of the steam in the drying chamber 1 by adjusting the rotation speed.

[0027] In the preferred technical solution of this embodiment, the driving mechanism 12 is a reduction motor.

[0028] like Figure 1 As shown in the figure, first, the carpet 22 circulating on the production line passes through the squeezing roller group 7, and the excess water inside is squeezed out by the squeezing roller group 7; then, the carpet 22 after squeezing and drainage enters the drying chamber 1 from the entrance 2, and is dried by the heating component; during this period, the temperature detector detects the temperature in the drying chamber 1. When there is too much steam in the drying chamber 1 and the temperature is too high, the drying chamber 1 is quickly cooled down by increasing the rotation speed of the exhaust fan 21; finally, the carpet 22 after drying passes through the outlet 3 to complete the drying process.

[0029] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A car carpet drying device, comprising a drying chamber (1), wherein a heating component and a temperature detector are arranged in the drying chamber (1), and an inlet (2) and an outlet (3) are respectively provided at two ends of the drying chamber (1), wherein: The drying chamber (1) is provided with a support roller (4) at both the entrance (2) and the exit (3); the drying chamber (1) is provided with a water tank (5) at one end of the entrance (2); a pressure roller bracket (6) is provided on the top of the water tank (5); a squeezing roller group (7) is provided on the pressure roller bracket (6); the squeezing roller group (7) comprises a first pressure roller (8) and a second pressure roller (9) arranged in an upper and lower manner; a first gear (10) is provided at one end of the first pressure roller (8); a second gear (11) meshing with the first gear (10) is provided at one end of the second pressure roller (9); and a driving mechanism (12) for driving the first pressure roller (8) to rotate is provided on the pressure roller bracket (6).

2. A car carpet drying device as claimed in claim 1, characterized in that: The second pressing roller (9) is a hollow roller, and a leakage hole is arranged on the roller surface of the hollow roller.

3. The car carpet drying device as claimed in claim 1, characterized in that: The pressure roller support (6) is provided with a guide plate (13) that cooperates with the second pressure roller (9).

4. The car carpet drying device as claimed in claim 1, characterized in that: The heating assembly comprises a plurality of arranged and combined electric heating tubes (14); a fixing bracket (15) for receiving the electric heating tubes (14) is arranged at the bottom of the drying chamber (1); and a plurality of fans (16) are arranged below the electric heating tubes (14).

5. The car carpet drying device as claimed in claim 3, characterized in that: An air inlet (17) is provided at the lower side of one side of the drying chamber (1), and a dust filter (18) is provided at the air inlet (17).

6. The car carpet drying device as claimed in claim 1, characterized in that: An air collecting hood (19) is arranged on the top of the drying chamber (1), and a steam pipe (20) is arranged on the top of the air collecting hood (19).

7. A car carpet drying device as claimed in claim 6, characterized in that: An exhaust fan (21) is provided between the gas collecting hood (19) and the steam pipe (20).

8. The car carpet drying device as claimed in claim 1, characterized in that: The driving mechanism (12) is a reduction motor.