Locomotive welded pipe surface derusting cleaning tank

Abstract

The utility model discloses a locomotive welded pipe surface derusting rinse tank which comprises a rinse machine body and bases arranged at the left end and the right end of the lower side of the rinse machine body, a rinse cavity is formed in the inner position of the upper side of the rinse machine body, and a control panel is arranged in the middle of the front side of the rinse machine body. The cleaning machine comprises a cleaning machine main body, holding grooves are formed in the inner positions of the upper portions of the left side and the right side of the cleaning machine main body correspondingly, a water outlet pipe is connected to the outer position of the lower right side of the cleaning machine main body, and a control valve is arranged on the outer side of the water outlet pipe. By combining the design that the grab handle rotates the rotating shaft, the welded pipe can be conveniently transferred into the cleaning cavity, so that the operation efficiency is improved, an operator can move the cleaned welded pipe to the upper portion through rotation of the grab handle to be conveniently taken out, meanwhile, the uncleaned welded pipe can be immersed into the cleaning cavity again, and the cleaning process is more convenient and smoother.

Description

Technical Field

[0001] The utility model belongs to the technical field related to cleaning tanks, and in particular relates to a cleaning tank for removing rust from the surface of a locomotive welded pipe. Background Art

[0002] Welded pipes are a common component in the maintenance and repair of locomotives. In the manufacturing and maintenance of welded pipes, it is usually necessary to remove rust and clean the surface of welded pipes to ensure welding quality and extend the service life of the pipes. Rust on the surface of welded pipes will affect welding quality and pipe durability, so it is necessary to remove rust and dirt on the surface by rust removal and cleaning. Rust removal and cleaning tank is a device used to soak the welded pipes in rust removal and cleaning liquid, and remove rust and dirt on the surface by ultrasonic principle, effectively removing rust and dirt on the surface and restoring the surface finish and smoothness of the welded pipes.

[0003] Rust removal and cleaning tanks play a vital role in locomotive maintenance and repair. They can improve welding quality and the service life of pipelines and ensure the safe operation of locomotives.

[0004] However, in actual use, the existing locomotive welded pipe surface rust removal cleaning tank requires manual placement and scooping of the locomotive welded pipe to be cleaned and the locomotive welded pipe to be cleaned, lacks an automatic structure, increases manpower expenditure, and reduces work efficiency. Utility Model Content

[0005] The utility model aims to provide a locomotive welded pipe surface rust removal cleaning tank to solve the problem that the existing locomotive welded pipe to be cleaned and the locomotive welded pipe to be cleaned need to be manually placed and fished out, lack of automatic structure, increase of manpower expenditure and reduced work efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a locomotive welded pipe surface rust removal cleaning tank, comprising a cleaning machine body and bases arranged at the left and right ends of the lower side of the cleaning machine body;

[0007] A cleaning chamber is provided at the upper inner position of the cleaning machine body, a control panel is provided at the middle position of the front side of the cleaning machine body, grip grooves are provided at the upper inner positions of the left and right sides of the cleaning machine body, a water outlet pipe is connected at the outer position of the lower right side of the cleaning machine body, a control valve is provided at the outer position of the water outlet pipe, and the cleaning machine body is powered by connecting an external power supply;

[0008] Fixed blocks are respectively arranged at the middle positions above the left and right sides of the cleaning machine body, fixed plates are respectively arranged at the left and right ends of the inner side of the cleaning chamber, a rotating shaft is arranged at the middle inner position of the fixed plate, a handle is arranged at the right end position of the rotating shaft, and a plurality of sweeping plates are arranged at the outer position of the rotating shaft.

[0009] Preferably, the plurality of sweeping plates are connected to the rotating shaft in an integrated manner, and sweeping blocks are respectively provided at outer sides of the upper and lower sweeping plates.

[0010] Preferably, the two sweeping blocks are made of fiber material, and the two sweeping blocks are connected to the sweeping plate respectively by an inlay connection.

[0011] Preferably, the rotating shaft is connected to the fixed disk by a sleeve connection and passes through the fixed block, and the rotating shaft can rotate in the fixed disk and the fixed block.

[0012] Preferably, placement cavities are respectively provided at intervals on the inner sides of the plurality of sweeping plates, and the lower sides of the two fixed plates are tightly fitted to the inner wall of the cleaning cavity.

[0013] Preferably, a receiving groove is provided at an internal position on the upper rear side of the cleaning machine body, and the two fixing plates are connected to the cleaning machine body respectively by bolt connection.

[0014] Compared with the prior art, the utility model provides a locomotive welded pipe surface rust removal cleaning tank, which has the following beneficial effects:

[0015] In a locomotive welded pipe surface rust removal cleaning tank, the following benefits can be achieved through the arrangement of a fixed block, a handle, a fixed disk, a rotating shaft, a sweeping plate, a placement cavity, a sweeping block, and a receiving tank:

[0016] Improve operating efficiency: By placing the locomotive welded pipe to be cleaned in the cleaning tank spaced between multiple sweeping plates, combined with the design of rotating the rotating shaft by the handle, the welded pipe can be easily transferred to the cleaning chamber, thereby improving operating efficiency.

[0017] Convenient cleaning: The operator can move the cleaned welded pipe to the upper side by rotating the handle for easy removal, and the uncleaned welded pipe can be re-immersed in the cleaning chamber, making the cleaning process more convenient and smoother.

[0018] Automatic cleaning of residues: As the rust stains on the welded pipe are removed into the cleaning chamber, the sweeping block on the outer side of the rotating sweeping plate will sweep the residues into the storage tank inside the upper rear side of the cleaning machine body. The operator can quickly clean the storage tank to complete the cleaning of the rust residues inside the cleaning machine body, thus realizing the automatic cleaning function.

[0019] Reduce labor costs: This design can reduce the operating time and effort of operators, reduce labor costs and improve work efficiency.

[0020] In summary, the design of this cleaning tank not only improves the cleaning efficiency, but also facilitates the operation and cleaning process, while also reducing labor costs. It is an efficient and convenient cleaning equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model.

[0022] Figure 2 It is a structural schematic diagram of the sweeping plate in the utility model.

[0023] Figure 3 It is a structural schematic diagram of the cleaning chamber in the utility model.

[0024] Figure 4 For the utility model Figure 3 Schematic diagram of the structure after the inner circular area is enlarged.

[0025] In the figure:

[0026] 1. Cleaning machine body; 2. Control panel; 3. Base; 4. Grip; 5. Water outlet pipe; 6. Control valve; 7. Cleaning chamber; 8. Fixed block; 9. Handle; 10. Fixed plate; 11. Rotating shaft; 12. Sweeping plate; 13. Placement chamber; 14. Sweeping block; 15. Storage slot. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model provides Figure 1-4 The rust removal cleaning tank for locomotive welded pipe shown in the figure comprises a cleaning machine body 1 and bases 3 arranged at the left and right ends of the lower side of the cleaning machine body 1;

[0029] A cleaning chamber 7 is provided at the upper inner position of the cleaning machine body 1, a control panel 2 is provided at the front middle position of the cleaning machine body 1, grip grooves 4 are provided at the upper inner positions of the left and right sides of the cleaning machine body 1, a water outlet pipe 5 is connected at the outer position of the lower right side of the cleaning machine body 1, and a control valve 6 is provided at the outer position of the water outlet pipe 5. The cleaning machine body 1 is powered by connecting an external power supply;

[0030] Fixed blocks 8 are respectively provided at the middle positions above the left and right sides of the cleaning machine body 1, fixed plates 10 are respectively provided at the left and right ends of the inner side of the cleaning chamber 7, a rotating shaft 11 is provided at the middle inner position of the fixed plate 10, a handle 9 is provided at the right end position of the rotating shaft 11, and a plurality of sweeping plates 12 are provided at the outer position of the rotating shaft 11.

[0031] In this embodiment, the cleaning tank is actually an ultrasonic cleaning machine. Its operating principle is to utilize the working principle of ultrasound. By generating millions of ultrasonic vibrations per second in the cleaning liquid, bubbles in the liquid are instantly formed and burst. The generated shock waves and micro-flow effects can effectively remove dirt from the surface of the object being cleaned.

[0032] The steps to use are as follows:

[0033] Place the locomotive welded pipe to be cleaned in the cleaning chamber 7 at the upper inner position of the cleaning machine body 1;

[0034] Set the cleaning parameters, such as cleaning time, temperature, ultrasonic power, etc., through the control panel 2;

[0035] The cleaning machine body 1 is started, and the ultrasonic wave starts to work. The generated vibration wave forms and breaks bubbles in the cleaning liquid, and the cleaning liquid cleans the surface of the welded pipe;

[0036] After cleaning is completed, the cleaning machine body 1 is closed and the welded pipe is taken out;

[0037] Connect the water outlet pipe 5 at the lower right outer position of the cleaning machine body 1 to the drain port, and control the drainage through the control valve 6;

[0038] Clean the cleaning machine body 1 and the internal cleaning chamber 7 regularly to maintain the cleaning effect and the normal operation of the equipment.

[0039] The base 3 is set at the left and right ends of the lower side of the cleaning machine body 1, mainly to provide stable support to prevent the cleaning machine body 1 from shaking or tilting during operation. The design of the cleaning machine body 1 makes the operation more convenient. The setting of the control panel 2 is convenient for users to set cleaning parameters. The setting of the grip 4 is convenient for users to operate and move the cleaning machine body 1. The setting of the water outlet pipe 5 and the control valve 6 is convenient for discharging the cleaning liquid. The entire cleaning machine body 1 is powered by an external power supply to ensure the normal operation of the cleaning process.

[0040] like Figure 1-4As shown, a plurality of sweeping plates 12 are connected to the rotating shaft 11 by an integrated connection method, and sweeping blocks 14 are respectively arranged at the outer sides of the upper and lower sweeping plates 12. The two sweeping blocks 14 are made of fiber material, and the two sweeping blocks 14 are respectively connected to the sweeping plates 12 by an inlay connection method. The rotating shaft 11 is connected to the fixed disk 10 by a sleeve connection method and passes through the fixed block 8. The rotating shaft 11 can rotate in the fixed disk 10 and the fixed block 8. Placement cavities 13 are respectively arranged at the inner side interval positions of the plurality of sweeping plates 12. The lower sides of the two fixed disks 10 are tightly fitted to the inner wall of the cleaning cavity 7. A storage groove 15 is arranged at the upper inner position of the rear side of the cleaning machine body 1, and the two fixed disks 10 are respectively connected to the cleaning machine body 1 by bolt connection.

[0041] Preferably, the operator can place the locomotive welded pipe to be cleaned in the cleaning tank spaced between multiple sweeping plates 12 inside the cleaning chamber 7, then hold the handle 9, rotate the rotating shaft 11 through the handle 9, rotate the sweeping plate 12 downward in the two fixed blocks 8 and the fixed disk 10, rotate the locomotive welded pipe to be cleaned into the cleaning chamber 7, and immerse it in the cleaning liquid in the cleaning chamber 7. The operator can then start the cleaning machine body 1 normally to perform the cleaning operation. After the cleaning operation is completed, the locomotive welded pipe to be cleaned next time can be placed in the upper cleaning tank again. The cleaning machine 1 is installed in the cleaning chamber 7, and the cleaning block 14 on the outside of the cleaning plate 12 is swept backwards into the storage groove 15 on the upper rear side of the cleaning machine body 1. The operator can quickly clean the storage groove 15 to complete the cleaning of the rust residue inside the cleaning machine body 1.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cleaning tank for removing rust from the surface of a locomotive welded pipe, comprising a cleaning machine body (1) and bases (3) arranged at left and right ends of the lower side of the cleaning machine body (1); A cleaning chamber (7) is provided at an internal position on the upper side of the cleaning machine body (1); a control panel (2) is provided at a middle position on the front side of the cleaning machine body (1); grip grooves (4) are provided at internal positions on the upper left and right sides of the cleaning machine body (1); a water outlet pipe (5) is connected to an external position on the lower right side of the cleaning machine body (1); a control valve (6) is provided at an external position of the water outlet pipe (5); and the cleaning machine body (1) is powered by connecting to an external power source; Features: Fixed blocks (8) are respectively arranged at the middle positions above the left and right sides of the cleaning machine body (1); fixed plates (10) are respectively arranged at the left and right ends of the inner side of the cleaning chamber (7); a rotating shaft (11) is arranged at the middle inner position of the fixed plate (10); a handle (9) is arranged at the right end position of the rotating shaft (11); and a plurality of sweeping plates (12) are arranged at the outer position of the rotating shaft (11).

2. A locomotive welded pipe surface rust removal cleaning tank according to claim 1, characterized in that: The plurality of sweeping plates (12) are respectively connected to the rotating shaft (11) in an integrated connection manner, and sweeping blocks (14) are respectively provided at outer positions of the upper and lower sweeping plates (12).

3. A locomotive welded pipe surface rust removal cleaning tank according to claim 2, characterized in that: The two sweeping blocks (14) are made of fiber material, and the two sweeping blocks (14) are respectively connected to the sweeping plate (12) by means of an inlay connection.

4. A locomotive welded pipe surface rust removal cleaning tank according to claim 3, characterized in that: The rotating shaft (11) is connected to the fixed disk (10) by means of a sleeve connection and passes through the fixed block (8); the rotating shaft (11) can rotate within the fixed disk (10) and the fixed block (8).

5. A locomotive welded pipe surface rust removal cleaning tank according to claim 4, characterized in that: A plurality of the sweeping plates (12) are provided with placement cavities (13) at intervals on the inner sides thereof, and the lower sides of the two fixing plates (10) are tightly fitted to the inner wall of the cleaning cavity (7).

6. A locomotive welded pipe surface rust removal cleaning tank according to claim 5, characterized in that: A storage groove (15) is provided at an internal position on the upper rear side of the cleaning machine body (1), and the two fixing plates (10) are respectively connected to the cleaning machine body (1) by means of bolts.

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