Thin-wall shell machining tool
By designing a thin-wall housing processing tool with four-jaw chuck adjustment assembly and clamping unit, the problem of unstable clamping during thin-wall housing processing in the prior art is solved, and the thin-wall housing is realized Effective axial and radial clamping improves processing quality.
Patent Information
- Application Number
- CN202420410956.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-04
AI Technical Summary
When processing thin-walled shells, existing tooling fixtures are difficult to effectively clamp the entire shell, resulting in the shell being easily shaken during the processing process, affecting the processing quality.
A thin-wall housing processing tool is designed, and the axial and radial clamping and fixing of the thin-wall housing is achieved through the four-jaw chuck adjustment assembly and the clamping unit. The clamping unit includes a support plate, a clamp and a top plate. Through the mating of the screw and the knob, it can be precisely clamped according to different positions and depths of the housing.
It effectively improves the clamping stability and firmness of the thin-walled shell, avoids the shell shaking during processing, and significantly improves the processing quality.
Smart Images

Figure CN222520563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shell processing, in particular to a thin-wall shell processing tool. Background Art
[0002] Tooling refers to the technological equipment in the production process, which is the general term for various tools used in the manufacturing process. Tooling includes fixtures, molds, measuring tools, etc. Tooling is an indispensable tool in the production and processing process. Different tooling fixtures are required for different products. Among them, when processing the thin-walled shells of methane pumps, oxygen pumps and other pumps, corresponding tooling is required for clamping and fixing.
[0003] After searching, Chinese patent CN216608209U discloses a thin-wall shell processing tool, which mainly uses a second electric telescopic rod to push the anti-slip pad to extend and retract outward, thereby effectively clamping and fixing the thin-wall shell.
[0004] By comparing with the existing technologies in related fields, it can be seen that when processing the inside of a thin-walled shell, in order to improve the processing efficiency, a tooling is directly used to clamp the thin-walled shell. Since the thin-walled shell has a certain length, when the thin-walled shell is directly clamped using a tooling fixture, the shell is easily deformed. During the processing, since the entire shell cannot be clamped, the front end of the thin-walled shell in the feed direction is very likely to shake, which affects the processing quality. Utility Model Content
[0005] The purpose of the utility model is to provide a thin-wall shell processing tool in order to solve the above-mentioned problem.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A thin-walled shell processing tool comprises a base, a main shaft with a connecting function is installed on the base, a four-jaw chuck adjustment assembly with an adjusting function is installed in the base, a clamping unit with a clamping and fixing function is installed on the four-jaw chuck adjustment assembly, the four-jaw chuck adjustment assembly adopts the existing technology, the base is fixed to an external processing device through the main shaft, the thin-walled shell is installed on the base, the clamping unit is driven to move by the four-jaw chuck adjustment assembly, so that the clamping unit moves to a suitable position, and the thin-walled shell is clamped and fixed by the clamping unit, so as to facilitate the subsequent processing of the thin-walled shell;
[0008] The clamping unit includes a mounting seat, which is equiangularly mounted on a four-jaw chuck adjustment assembly, the mounting seat is slidably connected to the base, a first screw is rotatably mounted on the mounting seat, a first knob is mounted on the end of the first screw, a clamp is threadedly connected to the first screw, the clamp is slidably connected to the mounting seat, a fixing assembly is mounted on the mounting seat, a supporting plate is mounted on the fixing assembly, the supporting plate and the clamp are relatively arranged, a second screw is rotatably mounted on the clamp, a second knob is mounted on the end of the second screw, a top plate is threadedly connected to the second screw, the top plate is slidably connected to the clamp, and a suitable supporting plate is selected according to the depth of the position to be processed inside the thin-walled shell. The support plate is enabled to support the thin-walled shell to the maximum extent, the support plate is fixedly installed by the fixing assembly, the four-jaw chuck adjustment assembly drives the support plate to support the inner wall of the thin-walled shell through the mounting seat, the clamping plate is driven by the first screw and the first knob to clamp the outer wall of the thin-walled shell, and the top plate is driven by the second knob and the second screw to clamp and fix the end face of the thin-walled shell in the feed direction, thereby achieving axial and radial clamping and fixing of the entire shell, effectively improving the stability and firmness of the shell clamping, avoiding shaking of the front end of the shell in the feed direction during processing, and effectively improving the processing quality.
[0009] Furthermore, the fixing assembly includes a placement slot and a bolt. The placement slot is arranged on the mounting seat. The placement slot is slidably connected to the support plate. The bolt is threadedly connected to the mounting seat. The bolt is connected to the support plate. The selected support plate is installed into the placement slot, and then the support plate is locked and fixed by the bolt, thereby facilitating the installation and disassembly of the support plate.
[0010] Furthermore, it also includes anti-skid grooves, which are installed on the main shaft at equal angles. When the main shaft is installed on an external processing device, the main shaft is locked by the anti-skid grooves, thereby effectively preventing the main shaft from rotating on its own, thereby improving the firmness and stability of the main shaft after installation.
[0011] Furthermore, it also includes a protective pad, which is an anti-slip pad, and the protective pads are respectively installed on the base, splint, support plate and top plate. The thin-walled shell is protected by the protective pad to prevent the base, splint, support plate and top plate from causing damage to the thin-walled shell, and to improve the anti-slip properties of the connection between the base, splint, support plate and top plate and the thin-walled shell.
[0012] Furthermore, it also includes a mounting groove and a pressure sensor, the mounting grooves are respectively installed on the splint and the support plate, the pressure sensor is installed in the mounting groove, the pressure sensor is connected to an external display device, the pressure sensor works using existing technology, and the force applied to the thin-walled shell by the splint and the support plate is detected by the pressure sensor, thereby avoiding deformation of the thin-walled shell caused by excessive force applied by the splint and the support plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. Select a support plate of appropriate length according to the depth of the position to be processed inside the thin-walled shell, so that the support plate can support the shell to the maximum extent, and drive the clamping plate to support the shell through the first screw and the first knob, and then drive the top plate to press the shell against the base through the second knob and the second screw, so as to clamp and fix the entire shell axially and radially, effectively improve the stability and firmness of the shell clamping, avoid shaking of the front end of the shell in the feed direction during processing, and ensure the quality of thin-walled shell processing.
[0015] 2. The shell is supported by a support plate, and the shell is clamped by a clamping plate. The support plate and the clamping plate form an effective support, thereby avoiding deformation of the thin-walled shell caused by one-way clamping and effectively protecting the thin-walled shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a schematic diagram of the overall structure of a thin-wall shell processing tooling described in the utility model;
[0018] Figure 2 It is a thin-wall shell processing tool described in the utility model. Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 It is a side view structural schematic diagram of a thin-wall shell processing tooling described in the utility model;
[0020] Figure 4 It is a front view structural schematic diagram of a thin-wall shell processing tooling described in the utility model;
[0021] Figure 5 It is a thin-wall shell processing tool described in the utility model. Figure 4 Enlarged structural diagram at B in the middle.
[0022] The following are the descriptions of the reference numerals:
[0023] 1. Base; 2. Clamping unit; 21. Mounting seat; 22. First screw; 23. First knob; 24. Clamping plate; 25. Placement slot; 26. Bolt; 27. Support plate; 28. Second knob; 29. Second screw; 210. Top plate; 3. Four-jaw chuck adjustment assembly; 4. Spindle; 5. Anti-slip groove; 6. Protection pad; 7. Mounting slot; 8. Pressure sensor. DETAILED DESCRIPTION
[0024] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0026] The utility model is further described below in conjunction with the accompanying drawings:
[0027] Example
[0028] like Figure 1-Figure 5 As shown, a thin-wall shell processing tool comprises a base 1, a main shaft 4 with a connecting function is installed on the base 1, a four-jaw chuck adjustment component 3 with an adjustment function is installed in the base 1, and a clamping unit 2 with a clamping and fixing function is installed on the four-jaw chuck adjustment component 3, such as Figure 1 , Figure 3As shown, the four-jaw chuck adjustment assembly 3 adopts the existing technology, and the base 1 is installed and fixed to the external processing device through the spindle 4, and the thin-walled shell is installed on the base 1. The clamping unit 2 is driven to move by the four-jaw chuck adjustment assembly 3, so that the clamping unit 2 moves to a suitable position, and the thin-walled shell is clamped and fixed by the clamping unit 2, so as to facilitate the subsequent processing of the thin-walled shell;
[0029] The clamping unit 2 includes a mounting seat 21, which is equiangularly mounted on the four-jaw chuck adjustment assembly 3, the mounting seat 21 is slidably connected to the base 1, a first screw 22 is rotatably mounted on the mounting seat 21, a first knob 23 is mounted on the end of the first screw 22, a clamping plate 24 is threadedly connected to the first screw 22, the clamping plate 24 is slidably connected to the mounting seat 21, a fixing assembly is mounted on the mounting seat 21, a support plate 27 is mounted on the fixing assembly, the support plate 27 and the clamping plate 24 are arranged oppositely, a second screw 29 is rotatably mounted on the clamping plate 24, a second knob 28 is mounted on the end of the second screw 29, a top plate 210 is threadedly connected to the second screw 29, and the top plate 210 is slidably connected to the clamping plate 24, such as Figure 1 , Figure 2 , Figure 4 , Figure 5 As shown, according to the depth of the position that needs to be processed inside the thin-walled shell, a suitable support plate 27 is selected so that the end of the support plate 27 fits at the processing position, so that the support plate 27 can support the thin-walled shell to the maximum extent, and the support plate 27 is installed on the fixing component, and the support plate 27 is fixedly installed by the fixing component. The four-jaw chuck adjustment component 3 drives the support plate 27 to move through the mounting seat 21, so that the support plate 27 moves to a suitable position, and the thin-walled shell is mounted on the support plate 27, so that the thin-walled shell is located between the support plate 27 and the clamping plate 24, and the four-jaw chuck adjustment component 3 continues to drive the mounting seat 21 to move, so that the support plate 27 The inner wall of the thin-walled shell is supported; the first knob 23 is turned to drive the first screw 22 to rotate through the first knob 23, and the clamping plate 24 is moved through the first screw 22, and the outer wall of the thin-walled shell is clamped through the clamping plate 24; the second knob 28 is turned to drive the second screw 29 to rotate through the second knob 28, and the top plate 210 is moved through the second screw 29, and the end face of the thin-walled shell in the feed direction is clamped and fixed through the top plate 210, thereby realizing axial and radial clamping and fixing of the entire shell, effectively improving the stability and firmness of the shell clamping, avoiding shaking of the front end of the shell in the feed direction during processing, and effectively improving the processing quality.
[0030] The fixing assembly includes a placement groove 25 and a bolt 26. The placement groove 25 is arranged on the mounting seat 21. The placement groove 25 is slidably connected to the support plate 27. The bolt 26 is threadedly connected to the mounting seat 21. The bolt 26 is connected to the support plate 27. Figure 2 , Figure 5 As shown, the selected support plate 27 is installed into the placement groove 25, and the bolts 26 are turned to lock and fix the support plate 27 through the bolts 26, thereby improving the firmness and stability of the support plate 27 after installation.
[0031] It also includes an anti-skid groove 5, which is installed on the main shaft 4 at an equal angle. Figure 3 As shown, when the spindle 4 is installed on the external processing device, the spindle 4 is locked by the anti-slip groove 5, thereby effectively preventing the spindle 4 from rotating, thereby improving the firmness and stability of the spindle 4 after installation.
[0032] The protective pad 6 is an anti-skid pad, and the protective pad 6 is respectively installed on the base 1, the clamping plate 24, the support plate 27 and the top plate 210. Figure 1-Figure 5 As shown, when the base 1, the splint 24, the support plate 27 and the top plate 210 come into contact with the thin-walled shell, the thin-walled shell is protected by the protective pad 6 to prevent the base 1, the splint 24, the support plate 27 and the top plate 210 from causing damage to the thin-walled shell, and to improve the anti-slip properties of the connection between the base 1, the splint 24, the support plate 27 and the top plate 210 and the thin-walled shell, thereby improving the stability of the thin-walled shell during the processing project.
[0033] The mounting groove 7 and the pressure sensor 8 are also included. The mounting groove 7 is respectively mounted on the clamping plate 24 and the supporting plate 27. The pressure sensor 8 is mounted in the mounting groove 7. Figure 2 As shown, the pressure sensor 8 is connected to an external display device. The pressure sensor 8 works by adopting the existing technology. When the clamp 24 and the support plate 27 clamp and fix the thin-walled shell, the pressure sensor 8 is driven to move by the clamp 24 and the support plate 27. The force applied to the thin-walled shell by the clamp 24 and the support plate 27 is detected by the pressure sensor 8, so as to avoid the clamp 24 and the support plate 27 applying excessive force to the thin-walled shell and causing deformation of the thin-walled shell.
[0034] Working principle: Figure 1 As shown, the base 1 is mounted and fixed to the external processing device through the spindle 4, and the spindle 4 is locked through the anti-slip groove 5; Figure 1 , Figure 2 , Figure 4 , Figure 5 As shown, according to the depth of the position to be processed inside the thin-walled shell, a suitable support plate 27 is selected, the selected support plate 27 is installed into the placement groove 25, and the bolt 26 is turned to lock and fix the support plate 27 by the bolt 26;
[0035] like Figure 1 , Figure 2 , Figure 4 , Figure 5As shown, the four-jaw chuck adjustment component 3 drives the mounting seat 21 to move, and the mounting seat 21 drives the support plate 27 to move, so that the support plate 27 moves to a suitable position, and the thin-walled shell is sleeved on the support plate 27, so that the thin-walled shell is located between the support plate 27 and the clamping plate 24, and the four-jaw chuck adjustment component 3 continues to drive the mounting seat 21 to move, so that the support plate 27 supports the inner wall of the thin-walled shell; the first knob 23 is turned, and the first screw rod 22 is driven to rotate through the first knob 23, and the clamping plate 24 is driven to move through the first screw 22, and the outer wall of the thin-walled shell is clamped through the clamping plate 24; the second knob 28 is turned, and the second screw rod 29 is driven to rotate through the second knob 28, and the top plate 210 is driven to move through the second screw 29, and the end face of the thin-walled shell in the feed direction is clamped and fixed through the top plate 210, thereby realizing axial and radial clamping and fixing of the entire shell, so as to facilitate processing of the inside of the thin-walled shell;
[0036] In the process of processing thin-walled shells, such as Figure 1-Figure 5 As shown, when the base 1, the clamping plate 24, the support plate 27 and the top plate 210 contact the thin-walled shell, the thin-walled shell is protected by the protective pad 6 to prevent the base 1, the clamping plate 24, the support plate 27 and the top plate 210 from causing damage to the thin-walled shell, and improve the anti-slip property of the connection between the base 1, the clamping plate 24, the support plate 27 and the top plate 210 and the thin-walled shell; Figure 2 As shown, the force applied by the clamping plate 24 and the supporting plate 27 to the thin-walled shell is detected by the pressure sensor 8, so as to avoid excessive force applied by the clamping plate 24 and the supporting plate 27 to the thin-walled shell, thereby preventing the thin-walled shell from being deformed.
[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A thin-wall shell processing tool, characterized in that: The invention comprises a base (1), a main shaft (4) having a connecting function is installed on the base (1), a four-jaw chuck adjustment assembly (3) having an adjusting function is installed in the base (1), and a clamping unit (2) having a clamping and fixing function is installed on the four-jaw chuck adjustment assembly (3); The clamping unit (2) comprises a mounting seat (21), wherein the mounting seat (21) is mounted on the four-jaw chuck adjustment assembly (3) at an equal angle, the mounting seat (21) is slidably connected to the base (1), a first screw rod (22) is rotatably mounted on the mounting seat (21), a first knob (23) is mounted on the end of the first screw rod (22), a clamping plate (24) is threadedly connected to the first screw rod (22), the clamping plate (24) is slidably connected to the mounting seat (21), a fixing assembly is mounted on the mounting seat (21), a supporting plate (27) is mounted on the fixing assembly, the supporting plate (27) and the clamping plate (24) are arranged relative to each other, a second screw rod (29) is rotatably mounted on the clamping plate (24), a second knob (28) is mounted on the end of the second screw rod (29), a top plate (210) is threadedly connected to the second screw rod (29), and the top plate (210) is slidably connected to the clamping plate (24).
2. A thin-wall shell processing tool according to claim 1, characterized in that: The fixing assembly comprises a placement groove (25) and a bolt (26); the placement groove (25) is arranged on the mounting seat (21); the placement groove (25) is slidably connected to the support plate (27); the bolt (26) is threadedly connected to the mounting seat (21); and the bolt (26) is connected to the support plate (27).
3. The thin-wall shell processing tool according to claim 1, characterized in that: It also includes an anti-skid groove (5), which is installed on the main shaft (4) at an equal angle.
4. The thin-wall shell processing tool according to claim 1, characterized in that: It also includes a protection pad (6), which is an anti-slip pad. The protection pad (6) is respectively installed on the base (1), the clamping plate (24), the support plate (27) and the top plate (210).
5. The thin-wall shell processing tool according to claim 1, characterized in that: It also comprises a mounting groove (7) and a pressure sensor (8), wherein the mounting groove (7) is respectively mounted on the clamping plate (24) and the supporting plate (27), and the pressure sensor (8) is mounted in the mounting groove (7).
Citation Information
Patent Citations
Thin-wall shell machining tool
CN216608209U