Injection mold structure capable of preventing residual rubber powder
By setting up containers and air pumps on the lift seat of the injection mold structure, dry ice spray is used to remove glue powder residues, the problem of glue powder residues in the injection molding process is solved, and the appearance quality and production efficiency of the product are improved.
Patent Information
- Application Number
- CN202421326841.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the injection molding process of existing injection molds, glue powder is prone to adhere to the mold surface, resulting in defects on the surface of the product and affecting the appearance quality.
An injection mold structure is designed to prevent residue from glue powder. By setting a container and air pump structure on the lift seat, the physical sublimation effect of dry ice is used to spray dry ice particles on the mold surface, and the gelatinous residue is quickly frozen and removed.
It effectively reduces the residual problem of glue powder, improves the finish and consistency of the product surface, reduces subsequent processing processes, and improves production efficiency and product quality.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding, in particular to an injection molding structure for preventing rubber powder from remaining. Background Art
[0002] Injection molding, also known as injection molding, is a molding method that combines injection and molding. The advantages of injection molding are fast production speed, high efficiency, automated operation, a wide variety of colors, shapes from simple to complex, sizes from large to small, and precise product size. The product is easy to update and can be made into complex-shaped parts. Injection molding is suitable for mass production and complex-shaped products and other molding and processing fields.
[0003] During the injection molding process, existing injection molds often have rubber powder attached to their mold surfaces (i.e., fine particles or films formed during the injection, cooling and demolding of the plastic melt), resulting in defects on the surface of the product, such as spots and lines. These residues will affect the appearance quality of the product. Therefore, it is particularly important to develop an injection mold structure that can effectively prevent rubber powder residue. Utility Model Content
[0004] The utility model aims to provide an injection mold structure for preventing rubber powder residue, so as to solve the problem raised in the above background technology that rubber powder often adheres to the mold surface of the current injection mold during the injection molding process, resulting in defects on the surface of the product and affecting the appearance quality of the product.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an injection mold structure for preventing rubber powder residue, comprising a base, a top seat fixed on the top of the base by a guide column, a lifting seat driven by a hydraulic cylinder at the bottom of the top seat, corresponding bottom molds and top molds are respectively provided on the base and the lifting seat, a container is provided on one side of the top of the lifting seat, an air pump is provided on the outside of the container, a hose is connected to the liquid outlet end of the air pump, a nozzle is connected to the outer end of the hose, a swing plate is provided at the front end of the swing plate, a mounting block for mounting the nozzle is movably provided at the front end of the swing plate, and a cylinder for pushing the mounting block to move laterally is provided on one side of the top of the swing plate.
[0006] Preferably, an elastic buckle is provided at the front end of the mounting block, and the front side of the elastic buckle is an open structure.
[0007] Preferably, a guide block is provided on the back side of the mounting block, and a guide groove matching the guide block is provided on the front wall of the swing plate.
[0008] Preferably, solid blocks are provided on both sides of the swing plate at the front end of the lifting seat, and a vertical opening is provided on the solid block, a push rod is horizontally inserted in the vertical opening on the solid block, and a coupling is connected between one end of the push rod located on the inner side of the solid block and the side wall of the front end of the swing plate.
[0009] Preferably, a threaded sleeve is provided at one end of the push rod located outside the solid block, and a screw pin is inserted through the threaded sleeve on the push rod, and a plurality of threaded holes matching the screw pin structure are evenly provided outside the vertical opening on the solid block.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the injection mold structure for preventing the residual rubber powder can effectively reduce the residual rubber powder problem in the injection molding process, improve the surface finish and consistency of the product, reduce the subsequent processing steps, and improve the overall production efficiency and product quality. The injection mold structure for preventing the residual rubber powder is provided with a container and an air pump structure on a lifting seat that drives the top mold to lift and lower. The nozzle connected to the outer end of the air pump through a hose is installed on a swing plate provided at the front end of the lifting seat, so that the nozzle sprays dry ice particles onto the surface of the bottom mold, so that the colloidal residue is quickly frozen and embrittled by the physical sublimation effect of dry ice for removal, thereby achieving an effective rubber powder removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic structural diagram of an injection mold structure for preventing rubber powder residue in the utility model;
[0012] Figure 2 This is a schematic diagram of the front view structure of a lifting seat of an injection mold structure for preventing rubber powder residue in the utility model;
[0013] Figure 3 This is a schematic diagram of a top view of a lifting seat of an injection mold structure for preventing rubber powder residue according to the utility model;
[0014] Figure 4 The utility model is a schematic diagram of the side structure of a lifting seat of an injection mold structure for preventing rubber powder residue.
[0015] In the figure: 1. base; 2. bottom mold; 3. top seat; 4. lifting seat; 5. top mold; 6. container; 7. air pump; 8. hose; 9. nozzle; 10. cylinder; 11. swing plate; 12. mounting block; 13. elastic buckle; 14. fixing block; 15. coupling; 16. push rod; 17. screw pin; 18. guide block. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1-4The utility model provides a technical solution: an injection mold structure for preventing rubber powder residue, comprising a base 1, a top seat 3 is fixed on the top of the base 1 through a guide column, a hydraulic cylinder is fixed in the middle of the top of the top seat 3 through bolts, a lifting seat 4 distributed horizontally is provided at the bottom of the top seat 3, both sides of the lifting seat 4 are movably sleeved on the outside of the guide column between the base 1 and the top seat 3, a corresponding bottom mold 2 and a top mold 5 are fixedly installed on the base 1 and the lifting seat 4, respectively, the hydraulic cylinder on the top of the top seat 3 of this structure can drive the lifting seat 4 to advance toward the base 1 to achieve the effect of mutual mold closing between the bottom mold 2 and the top mold 5, a container 6 is provided on one side of the top of the lifting seat 4, the container 6 is used to store dry ice particles, an air pump 7 is provided on the outside of the container 6, and a soft The outer end of the hose 8 is connected with a nozzle 9, and the front end of the lifting seat 4 is provided with a swing plate 11, the inner end of the swing plate 11 is movably connected to the outer wall of the front end of the lifting seat 4 through a pin shaft, and the front end of the swing plate 11 is movably provided with a mounting block 12 for mounting the nozzle 9, and one side of the top of the swing plate 11 is provided with a cylinder 10 for pushing the mounting block 12 to move horizontally, the cylinder 10 is fixed to one side of the top of the swing plate 11 through a support block, and the output end of the cylinder 10 is fixedly connected to one side of the top of the mounting block 12 through a connecting piece. The air pump 7 of this structure can be driven to transport the dry ice particles inside the container 6 from the hose 8 to the nozzle 9, and the nozzle 9 can be installed on the mounting block 12 to spray the dry ice particles onto the surface of the bottom mold 2, so as to quickly freeze the colloidal residue through the physical sublimation effect of dry ice. The method is efficient and environmentally friendly, does not damage the surface of the bottom mold 2, and has no chemical residue, which greatly improves production efficiency and ensures the quality of the product. When the cylinder 10 is driven, it can drive the mounting block 12 to move laterally at the front end of the swing plate 11. When the mounting block 12 moves laterally, it can drive the nozzle 9 to spray the dry ice particles more evenly onto the surface of the bottom mold 2, thereby achieving a more effective rubber powder removal effect. The front end of the mounting block 12 is provided with an elastic buckle 13 of an arc-shaped structure. The elastic buckle 13 is made of an existing thin metal material, and the front side of the elastic buckle 13 is an open structure. The nozzle 9 of this structure is quickly installed on the mounting block 12 by squeezing it inside the elastic buckle 13, which is more convenient to use. The back side of the mounting block 12 is welded and fixed with a guide The guide block 18 is provided on the front wall of the swing plate 11, and a guide groove matching with the guide block 18 is provided. The mounting block 12 of this structure can drive the guide block 18 to slide along the guide groove on the front wall of the swing plate 11 when it is displaced laterally, so as to improve the stability during lateral displacement, and the guide block 18 also plays a role of limiting the mounting block 12. The front end of the lifting seat 4 is located on both sides of the swing plate 11 and is provided with a solid block 14. The inner side of the solid block 14 is welded and fixed to the outer wall of the front end of the lifting seat 4, and a vertical opening is provided on the solid block 14. A push rod 16 is horizontally inserted in the vertical opening on the solid block 14, and a coupling 15 is connected between one end of the push rod 16 located on the inner side of the solid block 14 and the side wall of the front end of the swing plate 11. The connection between the two ends of the coupling 15 and the push rod 16 and the swing plate 11 is hinged by a rotating pin.The push rod 16 of this structure can pull the coupling 15 by pushing the vertical opening on the solid block 14. When the coupling 15 moves, it will produce a linkage with the outer end of the swing plate 11, so as to achieve the function of adjusting the up and down inclination of the outer end of the swing plate 11, so that the swing plate 11 can adjust the nozzle 9 to a more suitable spraying angle through the mounting block 12, ensuring the effect of the nozzle 9 spraying on the surface of the bottom mold 2. The push rod 16 is welded and fixed with a screw sleeve at one end located on the outer side of the solid block 14, and the screw sleeve on the push rod 16 is interspersed with a screw pin 17 through a threaded structure, and a number of threaded holes that match the screw pin 17 structure are evenly arranged on the outer side of the vertical opening on the solid block 14. When the push rod 16 of this structure is pushed to a suitable position in the vertical opening on the solid block 14, the screw pin 17 can be fixed in the corresponding threaded hole on the solid block 14 by rotation, so as to achieve the function of quickly limiting the position of the push rod 16 and ensure the stability of the swing plate 11 after adjusting the position.
[0018] Working principle: When using the injection mold structure for preventing the residual rubber powder, first, when the hydraulic cylinder on the top of the top seat 3 drives the lifting seat 4 to lift and lower so that the bottom mold 2 and the top mold 5 are molded together, the nozzle 9 is first quickly installed on the mounting block 12 by squeezing it inside the elastic buckle 13, and then the angle of the nozzle 9 facing the bottom mold 2 is controlled by adjusting the inclination angle of the front end of the swing plate 11. At this time, the two push rods 16 are first pushed synchronously to move in the vertical opening on the solid block 14. When the push rods 16 move to different vertical positions, they will pull the coupling 15. When the coupling 15 moves, it will generate linkage with the outer end of the swing plate 11 until the outer end of the swing plate 11 tilts up and down to a suitable angle, and then the inner end of the screw pin 17 is fixed in the corresponding threaded hole on the solid block 14. , so as to limit the push rod 16 so that the adjusted position of the swing plate 11 is also locked. When the lifting seat 4 drives the top mold 5 to descend to a suitable position, the air pump 7 is started. The air pump 7 transports the dry ice particles inside the container 6 from the hose 8 to the nozzle 9. The nozzle 9 can spray the dry ice particles onto the surface of the bottom mold 2, so as to quickly freeze and embrittle the gelatinous residue through the physical sublimation effect of the dry ice, so as to quickly remove the glue powder attached to the surface of the bottom mold 2. At the same time, the cylinder 10 is started. When the cylinder 10 is driven, it will drive the mounting block 12 to move horizontally at the front end of the swing plate 11. When the mounting block 12 moves horizontally, it can drive the nozzle 9 to spray the dry ice particles onto the surface of the bottom mold 2 more evenly, so as to achieve a more effective glue powder removal effect, thereby completing a series of tasks.
[0019] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An injection mold structure for preventing rubber powder residue, comprising a base (1), a top seat (3) fixed on the top of the base (1) via a guide column, a lifting seat (4) driven at the bottom of the top seat (3) via a hydraulic cylinder, a bottom mold (2) and a top mold (5) respectively provided on the base (1) and the lifting seat (4), characterized in that: A container (6) is provided on one side of the top of the lifting seat (4), an air pump (7) is provided outside the container (6), a hose (8) is connected to the liquid outlet of the air pump (7), an outer end of the hose (8) is connected to a nozzle (9), a swing plate (11) is provided at the front end of the lifting seat (4), a mounting block (12) for mounting the nozzle (9) is movably provided at the front end of the swing plate (11), and a cylinder (10) for pushing the mounting block (12) to move laterally is provided on one side of the top of the swing plate (11).
2. The injection mold structure for preventing rubber powder residue according to claim 1, characterized in that: An elastic buckle (13) is provided at the front end of the mounting block (12), and the front side of the elastic buckle (13) is an open structure.
3. The injection mold structure for preventing rubber powder residue according to claim 1, characterized in that: A guide block (18) is provided on the back side of the mounting block (12), and a guide groove matching the guide block (18) is provided on the front wall of the swing plate (11).
4. The injection mold structure for preventing rubber powder residue according to claim 1, characterized in that: A solid block (14) is provided on both sides of the swing plate (11) at the front end of the lifting seat (4), and a vertical opening is provided on the solid block (14). A push rod (16) is inserted transversely into the vertical opening on the solid block (14), and a coupling shaft (15) is connected between one end of the push rod (16) located on the inner side of the solid block (14) and the side wall of the front end of the swing plate (11).
5. The injection mold structure for preventing rubber powder residue according to claim 4, characterized in that: A threaded sleeve is provided at one end of the push rod (16) located outside the solid block (14), a screw pin (17) is inserted through the threaded sleeve on the push rod (16), and a plurality of threaded holes that match the structure of the screw pin (17) are evenly provided outside the vertical opening on the solid block (14).