Mylar film transferring device for magnet assembly

By designing a mela sheet transfer device for magnet assembly, the combination of the robotic arm and the material suction assembly is used to solve the problem of inaccurate positioning and easy drop of the mela sheet, and the assembly efficiency is improved.

CN222523651UActive Publication Date: 2025-02-25XINYANG YEN SONIC TECH CO LTD
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Patent Information

Application Number
CN202421100178.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-25
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the assembly of diaphragm-like magnets, the positioning of the mercury sheets is inaccurate and easy to fall off, resulting in low assembly efficiency.

Method used

A mela piece transfer device for magnet assembly is designed, including a robotic arm and a suction assembly. The material suction assembly is composed of a connecting seat, a suction plate, a positioning hole and a suction hole. The mela piece is realized through a positioning hole and a positioning column. Accurate positioning and adsorbing the mela sheet through the suction hole to prevent falling.

Benefits of technology

Through this device, the positioning of the Mela piece is more accurate, the risk of dropping is greatly reduced, and the efficiency of magnet assembly is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a Mylar film transfer device for magnet assembly, which comprises a mechanical arm and a material suction assembly, the material suction assembly is arranged on an output shaft of the mechanical arm, ascends and descends and rotates along with the output shaft, the material suction assembly comprises a connecting seat and a material suction plate, the material suction plate is provided with a positioning hole corresponding to a through hole in a diaphragm-shaped magnet, and the connecting seat is connected with the material suction plate. Positioning columns corresponding to the through holes in the diaphragm-shaped magnets are arranged on the jig plate; the lower side of the material suction plate is uniformly provided with material suction holes used for adsorbing mylar, and the upper side of the material suction plate is provided with a vent hole used for being connected with an air pump through an air pipe; according to the Mylar film transferring device for magnet assembly, the positioning holes are formed in the material suction plate, the positioning columns are arranged on the jig plate, and when the mechanical arm moves the material suction assembly to transfer the Mylar film, the Mylar film can be accurately positioned through the positioning columns and the positioning holes; the material suction holes evenly distributed in the lower side of the material suction plate enable the material suction holes to reliably suck the mylar, and the mylar can be effectively prevented from falling off in the transferring process.
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Description

Technical Field

[0001] The utility model relates to a magnet assembly technology, in particular to a Mylar sheet conveying device used for assembling a diaphragm-shaped magnet. Background Art

[0002] Magnets are a basic electronic and electrical component widely used in the world today, mainly used in computers, mobile phones, televisions, communications, toys, audio, automation equipment, MRI, etc. In the production and processing of electronic products, diaphragms (microphones, headphones, speakers, etc.), and electroacoustic equipment, the magnets required by the equipment are not conventional shapes such as rectangles or circles. According to the product processing requirements, the magnets need to be combined into a shape and size suitable for the equipment, or the polarity of the magnets needs to be arranged and combined in a specific form according to the needs.

[0003] For example, the Chinese patent document with application number 202420523299.8 discloses an integrated annular magnetic material assembly fixture, which is used for the assembly of diaphragm-shaped composite magnets. After the diaphragm-shaped composite magnets are assembled, the diaphragm-shaped composite magnets are magnetized. When producing such diaphragm-shaped composite magnets, it is necessary to take out the Mylar sheets (diaphragms) made of PSA and PC materials from the roll material through a roll feeder, and then transfer the Mylar sheets according to the magnet assembly requirements; during the transfer of the Mylar sheets (diaphragms), the Mylar sheets are not accurately positioned and are easy to fall off, resulting in low assembly efficiency. Utility Model Content

[0004] The utility model aims to provide a Mylar sheet conveying device for magnet assembly, which is used to solve the problem that the Mylar sheet is not accurately positioned and is easy to fall off.

[0005] In order to solve the above problems, the utility model provides a Mylar sheet conveying device for magnet assembly, comprising a mechanical arm and a material suction component, wherein the material suction component is mounted on the output shaft of the mechanical arm and rises and falls and rotates with the output shaft, the material suction component comprises a connecting seat and a material suction plate, the material suction plate is mounted on the lower side of the connecting seat, the material suction plate is provided with positioning holes corresponding to the through holes on the diaphragm-like magnet, and the fixture plate is provided with positioning columns corresponding to the through holes on the diaphragm-like magnet; the lower side of the material suction plate is evenly distributed with suction holes for adsorbing Mylar sheets, and the upper side of the material suction plate is provided with ventilation holes for connecting to an air pump through an air pipe.

[0006] The Mylar sheet conveying device for magnet assembly provided by the utility model also has the following technical features:

[0007] Furthermore, a connecting tube is provided on the upper side of the connecting seat, and the connecting seat is fixedly connected to the output shaft of the robotic arm via the connecting tube.

[0008] Furthermore, a vertical slide rail is provided on the side of the connecting tube, and a sliding block adapted to the vertical slide rail is provided on the connecting seat.

[0009] Furthermore, a fixing plate is provided on the side of the connecting tube, a vertical through hole is provided on the fixing plate, a threaded hole corresponding to the vertical through hole is provided on the connecting seat, and a fixing bolt adapted to the threaded hole is installed in the vertical through hole.

[0010] Furthermore, the suction plate includes an upper suction plate and a lower suction plate, a rectangular ventilation groove is opened on the upper side of the lower suction plate, the ventilation holes are provided on the upper suction plate and are connected to the ventilation groove, and a plurality of suction holes are provided on the bottom surface of the lower suction plate and are connected to the ventilation groove.

[0011] Furthermore, chamfers are provided at the four corners of the upper suction plate to avoid the positioning holes, so that the upper ends of the positioning holes are open to facilitate exhaust.

[0012] The utility model has the following beneficial effects: the Mylar sheet transfer device for magnet assembly of the present application has positioning holes set on the suction plate and positioning columns set on the fixture plate. When the robotic arm moves the suction assembly to transfer the Mylar sheet, the Mylar sheet can be accurately positioned through the positioning columns and the positioning holes; the suction holes evenly distributed on the lower side of the suction plate enable each suction hole to reliably absorb the Mylar sheet, which can effectively prevent the Mylar sheet from falling during the transfer process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of a Mylar sheet conveying device for magnet assembly according to an embodiment of the utility model;

[0014] Figure 2 for Figure 1 A partial enlarged view of point A in the middle;

[0015] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;

[0016] Figure 4 It is a structural schematic diagram of the material suction assembly in the embodiment of the utility model;

[0017] Figure 5 It is a structural schematic diagram of the suction plate in the embodiment of the utility model;

[0018] Figure 6 It is a structural schematic diagram of the lower suction plate in the embodiment of the utility model;

[0019] Figure 7 The figure is a schematic diagram of the structure of an existing diaphragm-shaped combined magnet. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.

[0021] like Figure 7 A diaphragm-shaped combined magnet 200 is shown, and the diaphragm-shaped combined magnet 200 includes a magnetic component 210, a first diaphragm 211 (Mylar sheet), and a second diaphragm 212 (Mylar sheet). The magnetic component 210 includes a ring composed of a plurality of sector magnets and two square magnets corresponding to the ring. The first diaphragm 211 and the second diaphragm 212 adhere and clamp the magnetic component 210 between the first diaphragm 211 and the second diaphragm 212 to form the diaphragm-shaped combined magnet 200. In the assembly process of this type of diaphragm-shaped combined magnet similar to the above-mentioned diaphragm-shaped combined magnet 200, the first diaphragm 211 (Mylar sheet) and the second diaphragm 212 (Mylar sheet) need to be taken out from the roll material by a roll feeder, and then the Mylar sheet is transferred according to the magnet assembly requirements. During the transfer of the Mylar sheet (diaphragm), the Mylar sheet is not accurately positioned and is easy to fall off, and the assembly efficiency is low.

[0022] like Figures 1 to 6 In the embodiment of the Mylar sheet conveying device for magnet assembly of the utility model shown, the Mylar sheet conveying device for magnet assembly includes a robot arm 10 and a suction assembly 20, the suction assembly 20 is installed on the output shaft of the robot arm 10 and rises and falls and rotates with the output shaft, the suction assembly 20 includes a connecting seat 21 and a suction plate 22, the suction plate 22 is installed on the lower side of the connecting seat 21, the suction plate 22 is provided with a positioning hole 23 corresponding to the through hole 201 on the diaphragm-like magnet 200, and the fixture plate 30 is provided with a positioning column 31 corresponding to the through hole 201 on the diaphragm-like magnet 200; the lower side of the suction plate 22 is evenly distributed with suction holes 24 for adsorbing Mylar sheets, and the upper side of the suction plate 22 is provided with an air vent 25 for connecting to an air pump through an air pipe. The Mylar sheet transfer device for magnet assembly of the present application has positioning holes set on the suction plate and positioning posts set on the fixture plate. When the robotic arm moves the suction assembly to transfer the Mylar sheet, the Mylar sheet can be accurately positioned through the positioning posts and the positioning holes; the suction holes evenly distributed on the lower side of the suction plate enable each suction hole to reliably absorb the Mylar sheet, which can effectively prevent the Mylar sheet from falling during the transfer process.

[0023] In one embodiment of the present application, preferably, a connecting tube 26 is also provided on the upper side of the connecting seat 21, and the connecting seat 21 is fixedly connected to the output shaft of the robot arm 10 through the connecting tube 26, so that the suction component is conveniently and reliably connected to the output shaft of the robot arm.

[0024] In one embodiment of the present application, preferably, a vertical slide rail 261 is provided on the side of the connecting tube 26, and a slider 211 adapted to the vertical slide rail 261 is provided on the connecting seat 21, thereby facilitating the connection between the connecting seat and the connecting tube, making the connecting seat easy to install in the connecting tube and reliably positioned.

[0025] In one embodiment of the present application, preferably, a fixing plate 262 is further provided on the side of the connecting tube 26, a vertical through hole is provided on the fixing plate 262, a threaded hole corresponding to the vertical through hole is provided on the connecting seat 21, and a fixing bolt 263 adapted to the threaded hole is installed in the vertical through hole; thereby, the connecting seat is facilitated to be installed and fixed on the connecting tube.

[0026] In one embodiment of the present application, preferably, the suction plate 22 includes an upper suction plate 221 and a lower suction plate 222. A rectangular ventilation groove 223 is provided on the upper side of the lower suction plate 222. A ventilation hole 25 is provided on the upper suction plate 221 and is connected to the ventilation groove 223. A plurality of suction holes 24 are provided on the bottom surface of the lower suction plate 222 and are connected to the ventilation groove 223. The ventilation hole 25 is connected to an air pump through an air pipe, and the air pump extracts the air in the ventilation groove 223 so that each The suction hole 24 forms a negative pressure, thereby adsorbing the membrane-like Mylar sheet; when the Mylar sheet needs to be released, the air pump stops pumping air and connects the vent groove 223 to the atmosphere, and the membrane-like Mylar sheet can be separated from the suction plate under the action of gravity; or the air pump pumps air into the vent groove 223, and the air is ejected downward from the suction hole 24 to separate the Mylar sheet from the suction plate; multiple suction holes are the same as the vent groove, so that the suction force is uniform and the adsorption is reliable when the suction plate adsorbs the Mylar sheet.

[0027] In one embodiment of the present application, preferably, chamfers 223 for avoiding the positioning hole 23 are further provided at the four corners of the upper suction plate 221, so that the upper end of the positioning hole 23 is open to facilitate the exhaust of gas when the positioning column is inserted into the positioning hole.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A Mylar sheet transfer device for magnet assembly, comprising a mechanical arm and a material suction assembly, wherein the material suction assembly is mounted on an output shaft of the mechanical arm and rises and falls and rotates with the output shaft, characterized in that: The suction assembly includes a connecting seat and a suction plate, wherein the suction plate is installed on the lower side of the connecting seat, and is provided with positioning holes corresponding to the through holes on the diaphragm-like magnet, and the jig plate is provided with positioning columns corresponding to the through holes on the diaphragm-like magnet; the lower side of the suction plate is evenly distributed with suction holes for adsorbing Mylar sheets, and the upper side of the suction plate is provided with ventilation holes for connecting to an air pump through an air pipe.

2. The Mylar sheet conveying device for magnet assembly according to claim 1, characterized in that: A connecting tube is also provided on the upper side of the connecting seat, and the connecting seat is fixedly connected to the output shaft of the mechanical arm through the connecting tube.

3. The Mylar sheet conveying device for magnet assembly according to claim 2, characterized in that: A vertical slide rail is arranged on the side of the connecting tube, and a sliding block adapted to the vertical slide rail is arranged on the connecting seat.

4. The Mylar sheet conveying device for magnet assembly according to claim 3, characterized in that: A fixing plate is also provided on the side of the connecting tube, a vertical through hole is provided on the fixing plate, a threaded hole corresponding to the vertical through hole is provided on the connecting seat, and a fixing bolt adapted to the threaded hole is installed in the vertical through hole.

5. The Mylar sheet conveying device for magnet assembly according to claim 1, characterized in that: The suction plate includes an upper suction plate and a lower suction plate, a rectangular ventilation groove is opened on the upper side of the lower suction plate, the ventilation holes are provided on the upper suction plate and are connected to the ventilation groove, and a plurality of suction holes are provided on the bottom surface of the lower suction plate and are connected to the ventilation groove.

6. The Mylar sheet conveying device for magnet assembly according to claim 5, characterized in that: The four corners of the upper suction plate are also provided with chamfers to avoid the positioning holes, so that the upper ends of the positioning holes are open for easy exhaust.

Citation Information

Patent Citations

  • Integrated annular magnetic material assembling clamp

    CN221891807U