Velcro unwinding mechanism with stable unwinding and long endurance

By designing a rewinding mechanism including a passive unwinding device of the magic buckle, a guide roller, a fixed material transition wheel, a material traction press wheel and a material traction drive wheel, the existing magic buckle automatic material buckle is solved by solving the large area and cost of the existing magic buckle automatic material buckle. The problem of high and easy-to-generate waste products has achieved stability and long battery life for unwinding, and significantly reduced production costs.

CN222523798UActive Publication Date: 2025-02-25JIANGSU JWC MACHINERY
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Patent Information

Application Number
CN202421413384.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-02-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing magic buckle automatic material unwinding method requires a lot of equipment and space, which leads to high costs and easy waste production.

Method used

An unwinding mechanism including a magic buckle passive unwinding device, a guide roller, a fixed material transition wheel, a material traction press wheel and a material traction drive wheel are designed to achieve unwinding stability and Long battery life.

Benefits of technology

Compared with the existing technology, the newly designed unwinding mechanism saves unnecessary air swelling shafts, servo motors, automatic feeding, storage devices and tension control devices, reduces cost by more than 90%, and saves installation space to avoid Waste products are generated during feeding.

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Abstract

The utility model discloses a Velcro unwinding mechanism which is stable in unwinding and long in endurance, and comprises a Velcro passive unwinding device, a material guide roller I, two groups of fixed material transition wheels, two groups of material guide rollers II, a material traction pressing wheel and a material traction driving wheel, the first material guide roller, the first set of fixed material transition wheels, the first set of second material guide rollers and material tangent points are located on the same horizontal line, and the material traction driving wheel is located on the upper left portion of the first set of second material guide rollers. Compared with an existing unwinding mode of automatic receiving of magic buckles, two air swelling shafts, two sets of servo motors (or variable frequency motors), one set of automatic receiving device, one set of storage device and one set of tension control device are omitted for one set of materials. The cost is reduced by more than 90%, meanwhile, the installation space on a main machine is saved, a production plan is completed through a roll of hook and loop fastener materials, time and labor are saved, and waste products generated in the material receiving process are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of mattress equipment production and processing, in particular to a magic buckle unwinding mechanism with stable unwinding and long endurance. Background Art

[0002] Adult diapers are usually equipped with Velcro, which is used for fastening. Since the amount of Velcro material used in an adult diaper is very small, only 75mm is used in a 700mm long adult diaper, which means that the linear speed of unwinding this material is much lower than that of other materials. In addition, the Velcro material itself is very strong and not easy to deform. Due to the above factors, the current Velcro automatic material unwinding method requires the use of an air shaft, a servo motor (or a variable frequency motor), an automatic material connection, a material storage device, a tension control device, etc. Such a structure occupies a large space, has a high production cost, and generates waste when connecting the materials.

[0003] Therefore, in order to correct the above defects, we propose a magic buckle unwinding mechanism with stable unwinding and long battery life. Utility Model Content

[0004] The technical problem solved by the utility model is to provide a magic buckle unwinding mechanism with stable unwinding and long battery life.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magic buckle unwinding mechanism with stable unwinding and long endurance, comprising a magic buckle passive unwinding device, a material guide roller one, two groups of fixed material transition wheels, two groups of material guide rollers two, a material traction pressure wheel and a material traction driving wheel, the material guide roller one is located below the magic buckle passive unwinding device, and the material guide roller one, a group of fixed material transition wheels, a group of material guide rollers two are on the same horizontal line with the material tangent point, and the material traction driving wheel is on the upper left of the group of material guide rollers two, and the material traction pressure wheel is at the upper end of the material traction driving wheel, and the two press the material, and the material traction pressure wheel, another group of fixed material transition wheels, another group of material guide rollers two are on the same horizontal line with the material tangent point.

[0006] Furthermore, the Velcro passive unwinding device comprises a long supporting roller shaft, on which two symmetrical material limiting rings are mounted.

[0007] Furthermore, the fixed material transition wheel includes a support rod having two adjacent and vertical guide rollers, the material passes between the two guide rollers, and the two guide rollers press the material.

[0008] Furthermore, the material traction pressing wheel includes a pressing wheel and a cylinder, and the cylinder controls the lifting and lowering of the pressing wheel.

[0009] Furthermore, the material traction driving wheel includes a driving wheel and a driving motor providing power to the driving wheel.

[0010] Furthermore, the material guide roller 2 in the last group is also installed with a material limiting ring.

[0011] Compared with the prior art, the utility model has the following beneficial effects: compared with the existing Velcro automatic material unwinding method, the device saves 2 air expansion shafts, 2 sets of servo motors (or variable frequency motors), 1 set of automatic material connection, 1 set of material storage device, and 1 set of tension control device for one set of materials. The cost is reduced by more than 90%, and the installation space on the host is saved. The production plan can be completed with one roll of Velcro material, which saves time and labor, and avoids waste generated when connecting materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the structure of the utility model from top view.

[0014] Numbers in the figure:

[0015] 1. Magic buckle passive unwinding device; 2. Material guide roller 1; 3. Fixed material transition wheel; 4. Material guide roller 2; 5. Material traction pressure wheel; 6. Material traction driving wheel; 7. Material limiting ring; 8. Wall panel; 11. Support long roller shaft; 12. Magic buckle coil; 31. Support rod; 32. Guide roller; 51. Cylinder. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] The utility model provides a technical solution:

[0018] See also Figure 1-2 A magic buckle unwinding mechanism with stable unwinding and long endurance, comprising a magic buckle passive unwinding device 1, a guide roller 1 2, two sets of fixed material transition wheels 3, two sets of guide rollers 2 4, a material traction pressure wheel 5 and a material traction driving wheel 6, the supporting long roller shaft 11 is installed on the wall panel 8 through a turntable, the guide roller 1 2, the fixed material transition wheel 3, the guide roller 2 4, the material traction pressure wheel 5, and the material traction driving wheel 6 are all respectively passed through the shaft rod and the wall panel 8, and the driving motor drives the material traction driving wheel 6 to rotate through the shaft rod;

[0019] Put the magic hook coil 12 on the supporting long roller shaft 11 (this material is passively unwound), use two material limiting rings 7 to clamp the magic hook coil 12, and pass the initial end of the magic hook coil 12 around the lower guide roller 2, and then enter the first group of fixed material transition wheels 3. Due to the two adjacent and vertical guide rollers 32 of the fixed material transition wheel 3, the material will be converted from the original horizontal state to the vertical state, and then enter the guide roller 2 4, and use the guide roller 2 4 to redirect the material to enter between the material traction pressure wheel 5 and the material traction drive wheel 6. After compaction, use the next group of fixed material transition wheels 3 to restore it to a horizontal state, and finally use the guide roller 2 4 to redirect and transport it away.

[0020] Among them, the specification of the guide roller 2 is φ60x480 (center 440), the material transition wheel 3 is fixed (center 440), and the specification of the guide roller 2 4 is φ60x160 (center 440).

[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A magic buckle unwinding mechanism with stable unwinding and long endurance, characterized by: The invention comprises a magic buckle passive unwinding device (1), a material guide roller (2), two groups of fixed material transition wheels (3), two groups of material guide rollers (4), a material traction pressure wheel (5) and a material traction driving wheel (6), wherein the material guide roller (2) is located below the magic buckle passive unwinding device (1), and the material guide roller (2), a group of fixed material transition wheels (3), a group of material guide rollers (4) and a material tangent point are on the same horizontal line, and the material traction driving wheel (6) is located on the upper left of the group of material guide rollers (4), and the material traction pressure wheel (5) is located at the upper end of the material traction driving wheel (6), and the two press the material, and the material traction pressure wheel (5), another group of fixed material transition wheels (3), another group of material guide rollers (4) and a material tangent point are on the same horizontal line.

2. The Velcro unwinding mechanism with stable unwinding and long endurance according to claim 1, characterized in that: The Velcro passive unwinding device (1) comprises a supporting long roller shaft (11), and two symmetrical material limiting rings (7) are installed on the supporting long roller shaft (11).

3. The Velcro unwinding mechanism with stable unwinding and long endurance according to claim 1, characterized in that: The fixed material transition wheel (3) comprises a support rod (31), the support rod (31) has two adjacent and vertical guide rollers (32), the material passes between the two guide rollers (32), and the two guide rollers (32) press the material.

4. The Velcro unwinding mechanism with stable unwinding and long endurance according to claim 1, characterized in that: The material pulling pressure wheel (5) comprises a pressure wheel and a cylinder (51), and the cylinder (51) controls the lifting and lowering of the pressure wheel.

5. The Velcro unwinding mechanism with stable unwinding and long endurance according to claim 1, characterized in that: The material traction driving wheel (6) comprises a driving wheel and a driving motor providing power to the driving wheel.

6. A Velcro unwinding mechanism with stable unwinding and long endurance according to claim 1, characterized in that: The material guide roller 2 (4) in the last group is also equipped with a material limiting ring (7).