Multi-thread silk washing machine
By setting up unwinding and winding structures in the wire washer to form a complete assembly line, the problem of low efficiency of the existing wire washer is solved, and efficient cleaning and quality control of large batches of tungsten wires are achieved.
Patent Information
- Application Number
- CN202421096669.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing wire washer is inefficient when processing tungsten wires, and if production efficiency is increased, it is easy to cause excessive loading of the input and output equipment.
A multi-wire wire washer is designed, with a guide structure inside, and an unwinding structure and a winding structure are set in the input and output directions respectively. The tensioning, counting and detection of tungsten wires are achieved through the unwinding machine and the winding machine, forming A complete pipeline.
It realizes efficient cleaning of large batches of tungsten wires, improves the efficiency of wire washing, and ensures the quality of tungsten wires through tensioning and detection functions.
Smart Images
Figure CN222523863U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tungsten wire washing, in particular to a multi-wire washing machine. Background Art
[0002] The surface of semi-finished tungsten wire has black graphite. Before it can be exported as a finished product, the black color on its surface needs to be washed away. This process of washing tungsten wire is usually completed by a wire washing machine.
[0003] At present, the amount of tungsten wire processed by the wire washing machine on the market is very small, resulting in low wire washing efficiency. However, if the specifications of the wire washing machine are directly increased in order to improve the efficiency of single production, it is easy to cause the problem of heavy load on the input and output equipment. Utility Model Content
[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a multi-wire wire washing machine with a rational structure. A guiding structure is arranged inside the wire washing machine, and a unwinding structure and a rewinding structure specially used for large-scale processing of tungsten wire are arranged in the input and output directions of the wire washing machine, which can count, tension, rewind and release the tungsten wire in time.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A multi-wire washing machine comprises an electrolytic cleaning machine, wherein the input and output sides of the electrolytic cleaning machine are respectively connected to an unwinding machine and a winding machine.
[0007] The unwinding machine comprises an unwinding motor, an unwinding tensioning assembly, and an unwinding wire wheel assembly.
[0008] The electrolytic cleaning machine is equipped with several wire boards.
[0009] The winding machine comprises a winding wire wheel group, a winding tensioning assembly, a wire arrangement mechanism, and a winding motor.
[0010] As a further improvement of the above technical solution:
[0011] The frame of the unwinding machine is divided into an unwinding bottom support and an unwinding top support, and the unwinding motor is located on the unwinding bottom support; a plurality of unwinding motors are staggered and arranged in at least two rows.
[0012] An unwinding wheel is coaxially connected to the output shaft of each unwinding motor, and the unwinding wheels of the unwinding motors in two adjacent rows extend out in opposite directions.
[0013] The unwinding tensioning assembly and the unwinding wire wheel group are installed on the unwinding top support; the tungsten wire to be cleaned is wound from the unwinding motor through the unwinding tensioning assembly and the unwinding wire wheel group and then enters the electrolytic cleaning machine.
[0014] The unwinding tensioning assembly comprises:
[0015] The first unwinding tension plate is provided with a first tension guide wheel and a first driven guide wheel.
[0016] The unwinding steering substrate is provided with a first steering wheel set.
[0017] The second unwinding tension plate is provided with a second tension guide wheel, a second driven guide wheel group and a second steering wheel.
[0018] The unwinding wire wheel group is located on one side of the output direction of the second unwinding tension plate, and includes at least two groups of unwinding wire wheel bodies with a vertical height difference.
[0019] A visual inspection station is provided on the input direction of the winding wire wheel group of the winder.
[0020] The frame of the winder is divided into the bottom support of the winder and the top support of the winder;
[0021] The wire arrangement mechanism and the winding motor are located on the winding bottom support, and the winding tensioning assembly and the winding wire passing wheel group are located on the winding top support.
[0022] The winding tensioning assembly includes:
[0023] The first winding tension plate is provided with a first winding tension balance wheel and a first winding driven guide wheel group.
[0024] The second winding tension plate is provided with a second winding tension balance wheel and a second winding driven guide wheel group.
[0025] The wire arrangement mechanism comprises a wire arrangement guide rail installed on the bottom support of the winding machine, and a wire arrangement guide wheel slidably connected to the wire arrangement guide rail; the cleaned tungsten wire is wound around the wire arrangement guide wheel and pulled and wound onto the winding wheel of the winding motor.
[0026] The beneficial effects of the utility model are as follows:
[0027] The utility model has a compact and reasonable structure and is easy to operate. The internal accommodating space of the electrolytic cleaning machine is enlarged, and the wire plate is used to limit the tungsten wire to be cleaned. According to the production needs of large quantities of tungsten wires, an unwinding machine and a rewinding machine are respectively arranged on the input side and the output side of the electrolytic cleaning machine, and the tungsten wire can be unwound, counted, tensioned and tested to form a complete production line, thereby achieving the purpose of high-efficiency cleaning of tungsten wires in large quantities.
[0028] The unwinder of the utility model uses structures such as a tensioning wheel and a rotary encoder to ensure that the tungsten wire to be cleaned is tensioned and output and counted in time; the rewinder also has a tensioning function and uses visual inspection to inspect the cleaned tungsten wire. Before the inspected tungsten wire is reeled onto the reel, it also passes through a wire arrangement mechanism, which reciprocates the tungsten wire along the axial direction of the reel and evenly reels the tungsten wire onto the I-shaped wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is the front view of the unwinding machine of the utility model.
[0030] Figure 2 It is a three-dimensional diagram of the unwinding machine of the present utility model.
[0031] Figure 3 This is a three-dimensional diagram of the unwinding machine of the present invention, in which the frame plate and part of the structure are hidden for the convenience of expression.
[0032] Figure 4 It is a schematic diagram of the unwinding motor and the unwinding wheel of the utility model.
[0033] Figure 5 It is a schematic diagram of the structure of the first unwinding tension plate of the utility model.
[0034] Figure 6 It is a schematic structural diagram of the second unwinding tension plate and the unwinding steering base plate in the utility model.
[0035] Figure 7 This is a schematic diagram of the structure of the electrolytic cleaning machine of the utility model.
[0036] Figure 8 for Figure 7 The enlarged view of part A is used to illustrate the structure of the lead plate.
[0037] Fig. 9 The utility model is a schematic diagram of the structure of the electrolytic cleaning machine with a hidden upper cover.
[0038] Fig.10 This is a partial structural diagram of the electrolytic cleaning machine of the utility model.
[0039] Fig.11 for Fig.10 The enlarged view of part B is used to illustrate another conductor plate structure.
[0040] Fig.12 It is the front view of the winder of the utility model.
[0041] Fig.13 It is a three-dimensional diagram of the winding machine of the present utility model.
[0042] Fig.14 It is a schematic diagram of the local structure of the winder of the utility model.
[0043] Fig.15 It is a schematic diagram of the structure of the first winding tension plate of the utility model.
[0044] Fig.16 It is a schematic diagram of the structure of the second winding tension plate of the utility model.
[0045] Fig.17 It is a schematic diagram of the coordination between the wire arrangement mechanism and the winding motor of the utility model.
[0046] Among them: 1. Unwinding machine; 2. Electrolytic cleaning machine; 3. Winding machine; 4. Wire arrangement mechanism; 5. Visual inspection station;
[0047] 101. Unwinding bottom support; 102. Unwinding top support; 103. Unwinding motor; 104. Unwinding wheel; 105. Unwinding tensioning assembly; 106. Unwinding wire wheel assembly;
[0048] 1051, first unwinding tension plate; 1052, first tension guide wheel; 1053, first driven guide wheel; 1054, unwinding steering substrate; 1055, first steering wheel group; 1056, second unwinding tension plate; 1057, second tension guide wheel; 1058, second driven guide wheel group; 1059, second steering wheel;
[0049] 201, conductor board;
[0050] 301, winding bottom support; 302, winding top support; 303, winding wire wheel group; 304, winding tensioning assembly; 305, winding motor; 306, winding wheel;
[0051] 3041, first winding tension plate; 3042, first winding tension balance wheel; 3043, first winding driven guide wheel group; 3044, second winding tension plate; 3045, second winding tension balance wheel; 3046, second winding driven guide wheel group;
[0052] 401, cable traversing guide rail; 402, cable traversing guide wheel. DETAILED DESCRIPTION
[0053] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0054] like Figure 1-Figure 17 As shown, the multi-wire washing machine of this embodiment includes an electrolytic cleaning machine 2, and the input and output sides of the electrolytic cleaning machine 2 are respectively connected to an unwinding machine 1 and a winding machine 3.
[0055] The unwinding machine 1 includes an unwinding motor 103, an unwinding tensioning assembly 105, and an unwinding wire wheel assembly 106.
[0056] The electrolytic cleaning machine 2 is provided with a plurality of lead plates 201.
[0057] The winding machine 3 includes a winding wire wheel assembly 303 , a winding tensioning assembly 304 , a wire arrangement mechanism 4 , and a winding motor 305 .
[0058] The frame of the unwinding machine 1 is divided into an unwinding bottom support 101 and an unwinding top support 102, and an unwinding motor 103 is located on the unwinding bottom support 101; a plurality of unwinding motors 103 are staggeredly arranged in at least two rows.
[0059] An unwinding wheel 104 is coaxially connected to the output shaft of each unwinding motor 103 , and the unwinding wheels 104 of two adjacent rows of unwinding motors 103 extend in opposite directions.
[0060] The unwinding tensioning assembly 105 and the unwinding wire wheel assembly 106 are installed on the unwinding top support 102; the tungsten wire to be cleaned is wound from the unwinding motor 103 through the unwinding tensioning assembly 105 and the unwinding wire wheel assembly 106 and then enters the electrolytic cleaning machine 2.
[0061] The unwinding tensioning assembly 105 comprises:
[0062] The first unwinding tension plate 1051 is provided with a first tension guide wheel 1052 and a first driven guide wheel 1053.
[0063] The unwinding steering substrate 1054 is provided with a first steering wheel set 1055.
[0064] The second unwinding tension plate 1056 is provided with a second tension guide wheel 1057, a second driven guide wheel group 1058, and a second steering wheel 1059.
[0065] The unwinding wire wheel group 106 is located on one side of the output direction of the second unwinding tension plate 1056, and includes at least two groups of unwinding wire wheel bodies with a vertical height difference.
[0066] A visual inspection station 5 is provided in the input direction of the winding wire wheel group 303 of the winding machine 3.
[0067] The frame of the winder 3 is divided into a winding bottom support 301 and a winding top support 302;
[0068] The wire arrangement mechanism 4 and the winding motor 305 are located on the winding bottom support 301 , and the winding tensioning assembly 304 and the winding wire passing wheel assembly 303 are located on the winding top support 302 .
[0069] The winding and tensioning assembly 304 includes:
[0070] The first winding tension plate 3041 is provided with a first winding tension balance wheel 3042 and a first winding driven guide wheel group 3043.
[0071] The second winding tension plate 3044 is provided with a second winding tension balance wheel 3045 and a second winding driven guide wheel set 3046 .
[0072] The wire arrangement mechanism 4 includes a wire arrangement guide rail 401 installed on the winding bottom support 301 and a wire arrangement guide wheel 402 slidably connected to the wire arrangement guide rail 401 ; the cleaned tungsten wire is wound around the wire arrangement guide wheel 402 and pulled and wound onto the winding wheel 306 of the winding motor 305 .
[0073] The specific structure and working principle of the utility model are as follows:
[0074] like Figure 1 and Figure 2 As shown, the unwinding machine 1 of the utility model is shown. The frame of the unwinding machine 1 is divided into two layers, namely the unwinding bottom support 101 and the unwinding top support 102. Figure 3 , a plurality of unwinding motors 103 are installed on the unwinding bottom support 101. In this embodiment, the unwinding motors 103 are arranged in two rows, and the two rows of unwinding motors 103 are staggered so as to Figure 4 The tungsten wire to be cleaned on the unwinding wheel 104 driven by the unwinding motor 103 is led upward to the corresponding unwinding tensioning assembly 105 .
[0075] The number of unwinding tensioning assemblies 105 corresponds to the unwinding motor 103 and the unwinding wheel 104. After the tungsten wire to be cleaned on each unwinding wheel 104 is pulled and tensioned by a group of unwinding tensioning assemblies 105, it is led to the unwinding wire passing wheel group 106 at the unwinding top support 102 close to the electrolytic cleaning machine 2, and after passing through several wire passing wheels of the unwinding wire passing wheel group 106, it enters the electrolytic cleaning machine 2 side by side and in parallel.
[0076] The specific structure of the unwinding tensioning assembly 105 is as follows: Figure 5 and Figure 6 As shown, there are three mounting panels, namely Figure 5 The first unwinding tension plate 1051, Figure 6 The second unwinding tension plate 1056 and the unwinding steering substrate 1054 are provided.
[0077] The first unwinding tension plate 1051 is provided with a first tension guide wheel 1052 and a first driven guide wheel 1053. The first driven guide wheel 1053 has no power, and the first tension guide wheel 1052 has a tension detection function, and a guide wheel with a sensor can be used.
[0078] A first steering wheel group 1055 is provided on the unwinding steering substrate 1054. The first steering wheel group 1055 includes a guide wheel parallel to the unwinding steering substrate 1054 and a guide wheel perpendicular to the unwinding steering substrate 1054, which vertically steers the conveying direction of the tungsten wire to be cleaned.
[0079] The second unwinding tension plate 1056 is close to the unwinding steering substrate 1054. The second unwinding tension plate 1056 is provided with a second tension guide wheel 1057 with a sensing detection function; it is also provided with a second driven guide wheel group 1058 and a second steering wheel 1059. The second driven guide wheel group 1058 includes at least two or more wheel bodies. The second tension guide wheel 1057 and the second driven guide wheel group 1058 are parallel to the second unwinding tension plate 1056; the second steering wheel 1059 is perpendicular to the second unwinding tension plate 1056.
[0080] As an optimization method, a rotary encoder can be installed on any plate of the unwinding and tensioning assembly 105 to realize the counting function.
[0081] like Figure 7 and Figure 8 As shown in FIG. 2 , the electrolytic cleaning machine 2 of the present invention is shown. Since the single capacity of the electrolytic cleaning machine 2 is increased, the present invention adds two types of wire plates 201 inside the electrolytic cleaning machine 2, which are respectively as follows: Figure 8 and Fig.11 shown. Fig.11 In order to conveniently display the position of the tungsten wire, one of the tungsten wires is filled with black for display. The wire plate 201 is used to define the position of each tungsten wire.
[0082] like Fig.12 and Fig.13 As shown, it is a schematic diagram of the structure of the winding machine 3 of the utility model. Fig.13 and Fig.14 The winding machine 3 is also divided into two layers, namely the winding top support 302 and the winding bottom support 301.
[0083] The winding top support 302 is provided as follows Fig.15 and Fig.16 The first winding tension plate 3041 and the second winding tension plate 3044 are shown. Fig.15 As shown, the first winding tension plate 3041 is provided with a first winding tension balance wheel 3042 with a servo motor. When the tension on the cleaned tungsten wire is sensed to change, the first winding tension balance wheel 3042 rotates to adjust the tension state of the cleaned tungsten wire. The first winding tension plate 3041 is also provided with a first winding driven guide wheel group 3043. The first winding driven guide wheel group 3043 includes mutually perpendicular guide wheels so as to turn the conveying direction of the cleaned tungsten wire introduced at the winding wire passing wheel group 303.
[0084] The second winding tension plate 3044 is provided with a second winding tension balance wheel 3045 and a second winding driven guide wheel group 3046. The second winding tension balance wheel 3045 also has the function of swinging to adjust the tension. All wheels of the second winding driven wheel group are parallel to the second winding tension plate 3044, and the cleaned tungsten wire is output downward to the wire arrangement mechanism 4.
[0085] The winding bottom support 301 is provided with Fig.17 The wire arrangement mechanism 4 and the winding motor 305 are shown. The winding motor 305 has a winding wheel 306 on its output shaft. The wire arrangement guide wheel 402 of the wire arrangement mechanism 4 reciprocates along the wire arrangement guide rail 401, and the movement path is the axial length corresponding to the winding part of the winding wheel 306.
[0086] The tungsten wire to be cleaned is drawn out from the unwinding wheel 104 of the unwinding machine 1, and is successively wound through the unwinding tensioning assembly 105 and the unwinding wire passing wheel assembly 106, and then introduced into the electrolytic cleaning machine 2. The cleaned tungsten wire is inspected by the visual inspection station 5, and then wound through the winding wire passing wheel assembly 303 and the winding tensioning assembly 304, and then driven by the wire arrangement mechanism 4, and evenly wound on the winding wheel 306 to obtain the finished tungsten wire. The tensioning force of the tungsten wire of the utility model can be detected by the unwinding machine 1 and the winding machine 3 at the same time, and the tensioning force is adjusted by the winding machine 3. Batch processing of multiple processes such as cleaning, counting, testing, and winding is completed in one set of equipment.
[0087] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. A multi-wire washing machine, comprising an electrolytic cleaning machine (2), characterized in that: The input and output sides of the electrolytic cleaning machine (2) are respectively connected to an unwinder (1) and a rewinder (3). The unwinding machine (1) comprises an unwinding motor (103), an unwinding tensioning assembly (105), and an unwinding wire passing wheel assembly (106). The electrolytic cleaning machine (2) is provided with a plurality of lead plates (201). The winding machine (3) comprises a winding wire wheel assembly (303), a winding tensioning assembly (304), a wire arrangement mechanism (4), and a winding motor (305).
2. The multi-wire washing machine according to claim 1, characterized in that: The frame of the unwinding machine (1) is divided into an unwinding bottom support (101) and an unwinding top support (102); an unwinding motor (103) is located on the unwinding bottom support (101); and a plurality of unwinding motors (103) are staggered and arranged in at least two rows.
3. The multi-wire washing machine according to claim 2, characterized in that: An unwinding wheel (104) is coaxially connected to the output shaft of each unwinding motor (103), and the unwinding wheels (104) of two adjacent rows of unwinding motors (103) extend in opposite directions.
4. The multi-wire washing machine according to claim 2, characterized in that: The unwinding tensioning assembly (105) and the unwinding wire wheel assembly (106) are installed on the unwinding top support (102); the tungsten wire to be cleaned is wound from the unwinding motor (103) through the unwinding tensioning assembly (105) and the unwinding wire wheel assembly (106) and then enters the electrolytic cleaning machine (2).
5. The multi-wire washing machine according to claim 4, characterized in that: The unwinding and tensioning assembly (105) comprises: A first unwinding tension plate (1051) is provided with a first tension guide wheel (1052) and a first driven guide wheel (1053); an unwinding steering base plate (1054) is provided with a first steering wheel group (1055); The second unwinding tension plate (1056) is provided with a second tension guide wheel (1057), a second driven guide wheel group (1058), and a second steering wheel (1059).
6. The multi-wire washing machine according to claim 5, characterized in that: The unwinding wire wheel group (106) is located on one side of the output direction of the second unwinding tension plate (1056), and includes at least two groups of unwinding wire wheel bodies with a vertical height difference.
7. The multi-wire washing machine according to claim 1, characterized in that: A visual inspection station (5) is provided in the input direction of the winding wire wheel group (303) of the winding machine (3).
8. The multi-wire washing machine according to claim 1, characterized in that: The frame of the winding machine (3) is divided into a winding bottom support (301) and a winding top support (302); The wire arrangement mechanism (4) and the winding motor (305) are located on the winding bottom support (301), and the winding tensioning assembly (304) and the winding wire passing wheel assembly (303) are located on the winding top support (302).
9. The multi-wire washing machine according to claim 8, characterized in that: The winding and tensioning assembly (304) comprises: The first winding tension plate (3041) is provided with a first winding tension balance wheel (3042) and a first winding driven guide wheel group (3043). The second winding tension plate (3044) is provided with a second winding tension balance wheel (3045) and a second winding driven guide wheel group (3046).
10. The multi-wire washing machine according to claim 8, characterized in that: The wire arrangement mechanism (4) comprises a wire arrangement guide rail (401) mounted on a winding bottom support (301), and a wire arrangement guide wheel (402) slidably connected to the wire arrangement guide rail (401); the cleaned tungsten wire is wound around the wire arrangement guide wheel (402) and pulled and wound onto a winding wheel (306) of a winding motor (305).