DTY (Draw Textured Yarn) post-processing device
By designing a DTY wire after-treatment device with integrated drying and exhaust functions, the problems of toxic gas emissions and energy consumption waste in traditional processes are solved, and a more efficient and safer DTY wire after-treatment process is achieved.
Patent Information
- Application Number
- CN202420406382.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The traditional DTY wire is produced during post-treatment, which is harmful to human health, and multiple independent devices lead to waste of energy and inefficient production.
Design a DTY wire post-treatment device, including a drying device, a drying lamp, an exhaust hole and an exhaust pipe, and use a drying lamp to dry the DTY wire, and the toxic gas generated is discharged through the exhaust hole and the exhaust pipe. And the automatic winding and processing of DTY wire is realized through the motor, rotating shaft and feeding roller.
It effectively reduces the inhalation of toxic gases, protects workers' health, reduces energy consumption, improves production efficiency, and simplifies the after-processing process.
Smart Images
Figure CN222528217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of DTY production, in particular to a DTY yarn post-processing device. Background Art
[0002] Polyester pre-oriented yarn (DTY) is a synthetic fiber widely used in textile and industrial applications. However, there are some problems in the post-processing process of traditional DTY yarn production line.
[0003] The existing technology has the following problems:
[0004] 1. DTY yarn needs to be dried, but DTY yarn will produce toxic gases during the drying process. These toxic gases are mainly spinning oils and monomers. Long-term absorption will cause certain harm to the human body, so this problem needs to be solved;
[0005] 2. Existing DTY yarn post-processing devices are mostly divided into multiple independent devices for processing, resulting in energy waste and low production efficiency, so this problem needs to be solved. Utility Model Content
[0006] The utility model provides a DTY yarn post-processing device to solve the problems raised in the above background technology.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A DTY yarn post-processing device comprises a column, the top of the column is fixedly connected to a workbench, the back of the workbench is fixedly connected to a support seat, the top of the support seat is provided with a drying device, the bottom of the drying device is provided with a drying lamp, the bottom of the drying device is provided with an exhaust hole, the top of the drying device is provided with an exhaust pipe, and the back of the drying device is provided with a controller.
[0009] The right side of the column is fixedly connected with a base, and a motor is arranged on the top of the base. The output end of the motor is fixedly connected with a rotating shaft, and a receiving roller is sleeved on the outer wall of the rotating shaft.
[0010] A further improvement of the technical solution of the utility model is that: there are two upright posts in total, and the two upright posts are respectively arranged on the left and right sides of the bottom of the workbench, and the base is arranged on the right side of the right upright post.
[0011] By adopting the above technical solution, the columns in the solution can support the device, and two columns are provided, which can provide a more stable support.
[0012] A further improvement of the technical solution of the utility model is that a fixed plate is fixedly connected to the top of the workbench, and there are two fixed plates in total. The two fixed plates are respectively arranged at the front and rear positions of the top of the workbench, and a roller rod is arranged between the two fixed plates. There are a plurality of roller rods in total, and DTY wires are slidably connected to the tops of the plurality of roller rods, and the right end of the DTY wire is wound around the outer wall of the receiving roller.
[0013] By adopting the above technical solution, the fixed plate in the solution can support the roller rod, and the roller rod can make the DTY wire slide more smoothly on it. Finally, the DTY wire will be wound on the receiving roller after drying, which is convenient for the user to handle later, greatly improving work efficiency and facilitating the workers' labor.
[0014] A further improvement of the technical solution of the utility model is that: there are three exhaust pipes in total, and the three exhaust pipes are evenly arranged at the left, middle and right positions of the top of the drying device; there are several drying lamps in total, and the several drying lamps are arranged in a row at the bottom of the drying device.
[0015] By adopting the above technical solution, the drying lamp in the solution will heat and dry the DTY wire, and the temperature of the drying lamp can be adjusted by a controller, and will not cause damage to the DTY wire. The toxic gas generated by the DTY wire during heating will enter the exhaust pipe through the exhaust hole and be discharged. The remaining trace gas will not cause harm to the human body, thereby ensuring the health of the workers.
[0016] A further improvement of the technical solution of the utility model is that: a support foot is fixedly connected to the side of the motor, and there are two support feet in total, and the two support feet are respectively arranged on the left and right sides of the motor.
[0017] By adopting the above technical solution, the supporting feet in the solution can support the motor, so that the motor is more stably arranged on the base and will not become unstable due to the vibration generated by the rotation of the motor.
[0018] A further improvement of the technical solution of the utility model is that: a support plate is fixedly connected to the top of the base, and the rotating shaft passes through the support plate and is fixedly connected to the output end of the motor.
[0019] By adopting the above technical solution, the support plate in the solution is fixedly connected to the base, which can play a role of limiting support for the rotating shaft, and one end of the rotating shaft is fixedly connected to the output end of the motor, which also plays a role of fixing the motor.
[0020] A further improvement of the technical solution of the utility model is that a fixing groove is provided on the top of the base, and a limiting plate is inserted into the mounting groove of the base, and a handle is fixedly connected to the top of the limiting plate.
[0021] By adopting the above technical solution, the limit plate in the solution can be lifted up to facilitate the placement and removal of the receiving roller on the rotating shaft. When the limit plate is inserted into the fixed groove, it can limit the receiving roller to prevent the receiving roller from falling off during rotation or the DTY wire from falling off, and the handle makes it convenient for the user to take and place the limit plate.
[0022] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0023] 1. The utility model provides a DTY yarn post-processing device, which adopts a drying device, a drying lamp, an exhaust hole and an exhaust pipe. The drying lamp can dry the DTY yarn, and the generated toxic gas will be discharged through the exhaust hole and the exhaust pipe, which reduces the inhalation of the staff and protects the health of the staff. It solves the problem that the traditional DTY yarn post-drying will produce toxic gas harmful to the human body, greatly improves the practicability of the device, and protects the health of the staff.
[0024] 2. The utility model provides a DTY wire post-processing device, which adopts a motor, a rotating shaft, a receiving roller and a limit plate. The motor can drive the rotating shaft to rotate, and the receiving roller on the rotating shaft will rotate with the rotating shaft, so that the DTY wire can be wound. The limit plate can limit the receiving roller and the DTY wire to avoid falling off or offset during use, which solves the problem that traditional DTY wire post-processing requires the use of multiple independent devices, increases energy consumption and is inefficient. After drying, the wire is directly wound through the receiving roller, which saves time and effort, and is convenient for the next step of processing by the staff, greatly improving the practicability of the device, improving the working efficiency of the device, and facilitating the use of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural front view of the utility model;
[0026] Figure 2 This is a rear view of the structure of the utility model;
[0027] Figure 3 It is a cross-sectional view of the structure of the utility model;
[0028] Figure 4 It is a structural front sectional view of the utility model.
[0029] In the figure: 1. Column; 2. Workbench; 3. Fixed plate; 4. Roller; 5. DTY wire; 6. Support seat; 7. Drying device; 8. Exhaust pipe; 9. Base; 10. Limit plate; 11. Handle; 12. Controller; 13. Motor; 14. Support foot; 15. Support plate; 16. Receiving roller; 17. Drying lamp; 18. Exhaust hole; 19. Rotating shaft. DETAILED DESCRIPTION
[0030] The present invention is further described in detail below in conjunction with the embodiments:
[0031] Example 1
[0032] like Figure 1-4 As shown, the utility model provides a DTY yarn post-processing device, including a column 1, a workbench 2 is fixedly connected to the top of the column 1, and a support seat 6 is fixedly connected to the back of the workbench 2, a drying device 7 is provided on the top of the support seat 6, and a drying lamp 17 is installed at the bottom of the drying device 7, an exhaust hole 18 is opened at the bottom of the drying device 7, and an exhaust pipe 8 is provided on the top of the drying device 7, and a controller 12 is provided on the back of the drying device 7.
[0033] The right side of the column 1 is fixedly connected with a base 9 , and a motor 13 is provided on the top of the base 9 . The output end of the motor 13 is fixedly connected with a rotating shaft 19 , and a receiving roller 16 is sleeved on the outer wall of the rotating shaft 19 .
[0034] In this embodiment, a drying device 7, a drying lamp 17, an exhaust hole 18 and an exhaust pipe 8 are used. The drying lamp 17 can dry the DTY wire 5, and the generated toxic gas will be discharged through the exhaust hole 18 and the exhaust pipe 8, reducing the inhalation of the staff, ensuring the health of the staff, and solving the problem that the traditional DTY wire post-drying will generate toxic gas harmful to the human body, greatly improving the practicality of the device, and ensuring the health of the staff. A motor 13, a rotating shaft 19, a receiving roller 16 and a limiting plate 10 are used. The motor 13 can drive the rotating shaft 19 to rotate, and the receiving roller 16 on the rotating shaft 19 will rotate with the rotating shaft 19, so that the DTY wire 5 can be wound. The limiting plate 10 can limit the receiving roller 16 and the DTY wire 5 to avoid falling off or offset during use, solving the problem that the traditional DTY wire post-processing needs to be carried out by multiple independent devices, increasing energy consumption and low efficiency. After drying, the wire is directly wound by the receiving roller 16, which saves time and effort, and is convenient for the next step of processing by the staff, greatly improving the practicality of the device, improving the working efficiency of the device, and facilitating the use of the staff.
[0035] Example 2
[0036] like Figure 1-4As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, there are two columns 1, and the two columns 1 are respectively arranged on the left and right sides of the bottom of the workbench 2, the base 9 is arranged on the right side of the right column 1, the top of the workbench 2 is fixedly connected with a fixing plate 3, and there are two fixing plates 3, the two fixing plates 3 are respectively arranged at the front and rear positions of the top of the workbench 2, and a roller 4 is provided between the two fixing plates 3, there are a plurality of rollers 4, and DTY wires 5 are slidably connected to the tops of the plurality of rollers 4, the right ends of the DTY wires 5 are wound around the outer wall of the receiving roller 16, there are three exhaust pipes 8, and the three exhaust pipes 8 are respectively evenly arranged at the left, middle and right positions of the top of the drying device 7, there are a plurality of drying lamps 17, and the plurality of drying lamps 17 are arranged in a row at the bottom of the drying device 7.
[0037] In this embodiment, the column 1 can support the device, and there are two of them, which can provide a more stable support. The fixed plate 3 can support the roller 4, and the roller 4 can make the DTY wire 5 slide more smoothly on it. Finally, the DTY wire 5 will be wound around the receiving roller 16 after drying, which is convenient for the user to handle later, greatly improving the work efficiency and facilitating the workers' labor. The drying lamp 17 will heat and dry the DTY wire 5, and the temperature of the drying lamp 17 can be adjusted by the controller 12, and will not cause damage to the DTY wire 5. The toxic gas generated by the DTY wire 5 during heating will enter the exhaust pipe 8 through the exhaust hole 18 and be discharged. The remaining trace gas will not cause harm to the human body, thereby ensuring the health of the workers.
[0038] Example 3
[0039] like Figure 1-4 As shown, on the basis of Example 1 and Example 2, the utility model provides a technical solution: preferably, a support leg 14 is fixedly connected to the side of the motor 13, and there are two support legs 14, which are respectively arranged on the left and right sides of the motor 13, a support plate 15 is fixedly connected to the top of the base 9, and a rotating shaft 19 passes through the support plate 15 and is fixedly connected to the output end of the motor 13, a fixing groove is opened on the top of the base 9, and a limiting plate 10 is inserted into the installation groove of the base 9, and a handle 11 is fixedly connected to the top of the limiting plate 10.
[0040] In this embodiment, the support foot 14 can support the motor 13, so that the motor 13 set on the base 9 is more stable and will not become unstable due to the vibration generated by the rotation of the motor 13. The support plate 15 is fixedly connected to the base 9, and can play a role of limiting support for the rotating shaft 19, and one end of the rotating shaft 19 is fixedly connected to the output end of the motor 13, and at the same time plays a role in fixing the motor 13. After the limit plate 10 is picked up, it is convenient to place and remove the receiving roller 16 on the rotating shaft 19. When the limit plate 10 is inserted into the fixed groove, it can limit the receiving roller 16 to prevent the receiving roller 16 from falling off during rotation or the DTY wire from falling off. The handle 11 is convenient for the user to take and put the limit plate 10.
[0041] The working principle of the DTY yarn post-processing device is described in detail below.
[0042] like Figure 1-4 As shown, lift up the limit plate 10, sleeve the receiving roller 16 onto the rotating shaft 19, place the DTY wire 5 onto the roller 4, and then stretch the right end of the DTY wire 5 and wrap it around the receiving roller 16, start the drying device 7 and the motor 13, the drying lamp 17 will dry the DTY wire 5, and the generated harmful gas will be discharged through the exhaust hole 18 and the exhaust pipe 8, and the remaining trace toxic gas will have little effect on the human body. The motor 13 will drive the rotating shaft 19 and the receiving roller 16 to rotate, thereby driving the DTY wire 5 to move forward continuously. When all the drying is completed, lift the limit plate 10 and remove the receiving roller 16 from the rotating shaft 19.
[0043] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A DTY yarn post-processing device, comprising a column (1), characterized in that: The top of the column (1) is fixedly connected to a workbench (2), and the back of the workbench (2) is fixedly connected to a support base (6), a drying device (7) is provided on the top of the support base (6), and a drying lamp (17) is installed at the bottom of the drying device (7), an exhaust hole (18) is opened at the bottom of the drying device (7), and an exhaust pipe (8) is provided at the top of the drying device (7), and a controller (12) is provided on the back of the drying device (7); The right side of the column (1) is fixedly connected to a base (9), and a motor (13) is provided on the top of the base (9). The output end of the motor (13) is fixedly connected to a rotating shaft (19), and a receiving roller (16) is sleeved on the outer wall of the rotating shaft (19).
2. A DTY yarn post-processing device according to claim 1, characterized in that: There are two upright posts (1) in total, and the two upright posts (1) are respectively arranged on the left and right sides of the bottom of the workbench (2), and the base (9) is arranged on the right side of the right upright post (1).
3. A DTY yarn post-processing device according to claim 1, characterized in that: A fixed plate (3) is fixedly connected to the top of the workbench (2), and there are two fixed plates (3) in total. The two fixed plates (3) are respectively arranged at the front and rear positions of the top of the workbench (2), and a roller (4) is arranged between the two fixed plates (3). There are a plurality of rollers (4) in total, and DTY wires (5) are slidably connected to the tops of the plurality of rollers (4), and the right end of the DTY wire (5) is wound on the outer wall of the receiving roller (16).
4. A DTY yarn post-processing device according to claim 1, characterized in that: There are three exhaust pipes (8) in total, and the three exhaust pipes (8) are evenly arranged at the left, middle and right positions of the top of the drying device (7). There are a plurality of drying lamps (17) in total, and the plurality of drying lamps (17) are arranged in a row at the bottom of the drying device (7).
5. A DTY yarn post-processing device according to claim 1, characterized in that: A support foot (14) is fixedly connected to the side of the motor (13), and there are two support feet (14) in total, and the two support feet (14) are respectively arranged on the left and right sides of the motor (13).
6. A DTY yarn post-processing device according to claim 1, characterized in that: A support plate (15) is fixedly connected to the top of the base (9), and a rotating shaft (19) passes through the support plate (15) and is fixedly connected to the output end of the motor (13).
7. A DTY yarn post-processing device according to claim 1, characterized in that: A fixing groove is provided on the top of the base (9), and a limiting plate (10) is inserted into the mounting groove of the base (9), and a handle (11) is fixedly connected to the top of the limiting plate (10).