Bottom-feeding and top-returning dust removal system for welding workshop

By designing a dust removal system for lower supply and return of welding, the adjustable high-volume diffuse air inlet and grille return air outlet are used to capture and purify the smoke generated by welding, which solves the problem that smoke and dust cannot be effectively controlled in high-space welding factories, and effectively capture and purify smoke and dust, improves the working environment and reduces operating costs.

CN222534386UActive Publication Date: 2025-02-28HUNAN DONGJIE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421081185.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-28
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the welding factory with a large space, the welding stations are dispersed and the smoke is suspended at a height of 6-8 meters, making it difficult to effectively discharge. The traditional point-to-point or local centralized governance methods are difficult to effectively capture and manage, resulting in smoke in the welding factory, affecting the working environment and health.

Method used

A welding factory under-supply and return dust removal system is designed, including an adjustable high-volume diffusion air inlet and a grille return air outlet. The smoke is driven upward through the high-volume air volume, and the smoke is captured through the return air outlet and entered the dust removal host for purification and treatment. The cleaning component is used to clean the filter on the return air outlet to ensure the long-term and stable operation of the system.

Benefits of technology

It realizes effective capture and purification and management of 6-8 meters of suspended smoke, improves the working environment of the welding factory, reduces operating costs, and ensures the long-term and stable operation of the system through the design of cleaning components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bottom-feeding and top-returning dust removal system for a welding workshop, which belongs to the related technical field of dust removal and comprises a dust removal main machine, air inlet pipelines are arranged on two sides of the dust removal main machine, and air inlet barrels are arranged at the lower ends of the air inlet pipelines and are adjustable; an air return pipeline is arranged at the upper end of the dust removal main machine and provided with an air return opening. A cleaning assembly used for cleaning the filter screen on the air return opening is movably arranged on the air return pipeline. The system is used for solving the technical problem that in the prior art, the effect of centralized collection and treatment of regional welding smoke dust is poor, the adjustable large-air-volume dispersion type air supply barrel is adopted at the bottom of the system for supplying air, upward thrust is applied to the smoke dust generated by welding, the original 6-8 m suspended smoke dust is pushed to move upwards, and the smoke dust is prevented from falling off. And the air is captured by a grid return air inlet at the top of the crane and enters a dust removal main machine for purification treatment.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to dust removal, in particular to a down-feed and up-return dust removal system for a welding workshop. Background Art

[0002] In a large welding workshop, especially when welding large structures, smoke and dust often float at a height of 6-8 meters due to the large number of scattered welding stations, making it difficult to effectively discharge. In this environment, smoke often lingers inside the workshop, affecting the cleanliness of the working environment and the health of the workers. In addition, due to the large size of the workpiece, the height of the crane is about 10 meters, and the frequent hoisting operations make it difficult to implement traditional point-to-point or local centralized management methods, making it difficult to capture smoke and dust, and the effect is limited.

[0003] Traditional point-to-point or local centralized management is difficult to capture, and the workstation range is large, so it cannot achieve good results. The ventilation and dust removal management of the entire welding workshop requires large investment and high operating costs, and the collection effect on the welding of tall workshops is not good. Therefore, a down-feed and up-feed dust removal system is urgently needed in the welding workshop to solve the above technical problems. Utility Model Content

[0004] In view of the above problems, the utility model provides a downward delivery and upward return dust removal system for a welding workshop, which is used to solve the technical problem that the centralized collection and treatment of regional welding fumes in the prior art is not effective.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The welding workshop's down-feed and up-return dust removal system includes a dust removal main unit. Air inlet ducts are arranged on both sides of the dust removal main unit. An air inlet cylinder is arranged at the lower end of the air inlet duct, and the air inlet cylinder is arranged to be adjustable; a return air duct is arranged at the upper end of the dust removal main unit, and a return air port is arranged on the return air duct; a cleaning component for cleaning the filter on the return air port is movably arranged on the return air duct.

[0007] Compared with the prior art, the beneficial effects of the utility model are as follows: the system adopts an adjustable large-volume diffusion-type air supply tube to supply air at the bottom, which gives an upward thrust to the smoke generated by welding, pushing the originally 6-8m suspended smoke upward, and is captured by the grille return air port on the top of the crane, and enters the dust removal host for purification and treatment; the system is simple and practical, and can centrally collect and treat regional welding smoke. After treatment, there is no obvious accumulation and suspension of welding smoke in the workshop; the addition of the cleaning component ensures the cleanliness of the return air port filter, ensuring the long-term stable operation of the system.

[0008] As a further improvement of the above scheme, the cleaning assembly includes a brush body arranged on a mounting block, the mounting block is movably arranged on the inner side of a supporting block, the supporting block is arranged on a sliding block, a through slot is arranged on the sliding block, and the through slot is movably arranged on a guide rod.

[0009] The technical effect of the above improvement is: simplifying the cleaning process of the filter and improving maintenance efficiency.

[0010] As a further improvement of the above solution, the mounting block is connected to the supporting block by bolts; the supporting block is arranged in the groove of the sliding block, and the two are interference fit.

[0011] The technical effect of the above improvements is: providing a more solid structural connection, ensuring the reliability and safety of the cleaning component during operation.

[0012] As a further improvement of the above solution, fixed sleeves are arranged side by side on the return air duct, both ends of the fixed sleeves are arranged in the guide rods, and the guide rods are arranged at the side ends of the return air duct.

[0013] The technical effect of the above improvement is: ensuring the smooth movement of the cleaning component along the return air duct, improving the cleaning efficiency and the convenience of operation.

[0014] As a further improvement of the above solution, the guide rod and the sliding block are transitionally matched.

[0015] The technical effect of the above improvement is that the sliding block slides flexibly on the guide rod, thereby improving the cleaning efficiency and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the utility model.

[0017] Figure 2 It is a bottom view schematic diagram of the return air duct and the return air outlet in the utility model.

[0018] Figure 3 It is a side view of the return air duct, return air port and cleaning component in the utility model.

[0019] In the figure: 1. Dust removal main unit; 2. Air inlet duct; 3. Air inlet cylinder; 4. Return air duct; 5. Return air outlet; 6. Guide rod; 7. Fixed sleeve; 8. Sliding block; 9. Through groove; 10. Support block; 11. Mounting block; 12. Brush body; 13. Step hole. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the technical solution, the utility model is described in detail below in conjunction with embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0021] like Figure 1-3As shown, the specific scheme of this embodiment is: a downward-delivered and upward-returned dust removal system in a welding workshop, comprising a dust removal main unit 1, air inlet ducts 2 are arranged on both sides of the dust removal main unit 1, an air inlet cylinder 3 is arranged at the lower end of the air inlet duct 2, and the air inlet cylinder 3 is arranged to be adjustable, and the air inlet cylinder 3 is adjusted by a knob-type structure; a return air duct 4 is arranged at the upper end of the dust removal main unit 1, and a return air port 5 is arranged on the return air duct 4; a cleaning component for cleaning the filter on the return air port 5 is movably arranged on the return air duct 4.

[0022] Specifically, the system starts to run, the dust removal host 1 is started, and it is ready to purify the smoke. The adjustable large-volume diffused air inlet 3 supplies air, giving the smoke generated by welding an upward thrust, pushing the originally 6-8m suspended smoke upward, and is captured by the return air port 5 set on the grille return air duct 4 on the top of the traveling crane, and enters the dust removal host 1 for purification. The cleaning component can be used to clean the filter on the return air port 5.

[0023] The dust removal host 1 equipment is arranged between two pillars in the workshop, occupying a small area; it does not interfere with the on-site production process and does not affect the crane hoisting. Multiple systems are arranged in the workshop and opened and closed according to actual usage;

[0024] like Figure 2-3 As shown, as a preferred embodiment of the above embodiment, the cleaning assembly includes a brush body 12 arranged on a mounting block 11, the mounting block 11 is movably arranged on the inner side of a support block 10, the support block 10 is arranged on a sliding block 8, a through slot 9 is arranged on the sliding block 8, and the through slot 9 is movably arranged on a guide rod 6. The mounting block 11 is connected to the support block 10 by bolts; the support block 10 is arranged in the groove of the sliding block 8, and the two are interference fit. Fixed sleeves 7 are arranged side by side on the return air duct 4, the two ends of the fixed sleeves 7 are arranged in the guide rod 6, and the guide rod 6 is arranged at the side end of the return air duct 4. The guide rod 6 and the sliding block 8 are transition fit. The bottom surface of the sliding block 8 is provided with a step hole 13.

[0025] Specifically, when the filter screen on the return air outlet 5 needs to be cleaned, the brush body 12 starts to move along the guide rod 6. The brush body 12 is fixed on the mounting block 11, and the mounting block 11 is connected to the support block 10 by bolts, which is convenient for installation and replacement. The support block 10 is set in the groove of the sliding block 8, and this interference fit ensures the stability of the cleaning assembly during the cleaning process.

[0026] The through slot 9 on the sliding block 8 allows it to move along the guide rod 6 , and the transition fit between the guide rod 6 and the sliding block 8 enables the brush body 12 to move smoothly along the multiple return air ports 5 on the return air duct 4 .

[0027] The fixing sleeves 7 are arranged side by side on the guide rods 6 to keep the position of the guide rods 6 fixed, so that the sliding block 8 and the brush body 12 can move along a predetermined path.

[0028] The bottom surface of the sliding block 8 is provided with a stepped hole 13, which may be used to connect the sliding block 8 with the telescopic rod of other components to drive the sliding block 8 to move, so as to enhance the functionality of the entire cleaning component.

[0029] The whole process demonstrates how the cleaning component can effectively clean the filter on the return air vent 5 to keep the dust removal system running efficiently.

[0030] It should be noted that, in this article, the terms include, contain or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Specific examples are used in this article to illustrate the principle and implementation of the technical solution of the utility model. The above examples are only used to help understand the method and core idea of ​​the utility model. The above are only preferred implementations of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, for ordinary technicians in this technical field, without departing from the principle of the utility model, several improvements, modifications or changes can be made, and the above technical features can also be combined in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. The welding workshop dust removal system is characterized by: The invention comprises a dust removal main unit (1), wherein air inlet ducts (2) are arranged on both sides of the dust removal main unit (1), an air inlet cylinder (3) is arranged at the lower end of the air inlet duct (2), and the air inlet cylinder (3) is arranged to be adjustable; a return air duct (4) is arranged at the upper end of the dust removal main unit (1), and a return air port (5) is arranged on the return air duct (4); and a cleaning component for cleaning a filter screen on the return air port (5) is movably arranged on the return air duct (4).

2. The welding workshop dust removal system according to claim 1 is characterized in that: The cleaning assembly comprises a brush body (12) arranged on a mounting block (11), the mounting block (11) being movably arranged on the inner side of a supporting block (10), the supporting block (10) being arranged on a sliding block (8), a through slot (9) being arranged on the sliding block (8), and the through slot (9) being movably arranged on a guide rod (6).

3. The welding workshop dust removal system according to claim 2 is characterized in that: The mounting block (11) is connected to the supporting block (10) by means of bolts; the supporting block (10) is arranged in a groove of the sliding block (8), and the two are interference fit.

4. The welding workshop dust removal system according to claim 2 is characterized in that: The return air duct (4) is provided with fixed sleeves (7) in parallel, and both ends of the fixed sleeves (7) are arranged in the guide rod (6), and the guide rod (6) is arranged at the side end of the return air duct (4).

5. The welding workshop dust removal system according to claim 2 is characterized in that: The guide rod (6) and the sliding block (8) are in transitional fit.

Citation Information

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