Automatic shifting mechanism for gasket die casting

By designing the automatic gasket die-casting mechanism, and automatically ticking the gaskets and wastes with the first toggle mechanism and the second toggle mechanism, the problem of untimely waste treatment in the gasket die-casting is solved, and the quality and working efficiency of die-casting are improved.

CN222536296UActive Publication Date: 2025-02-28JIASHAN BAIRUI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421132403.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-28
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the gasket die casting process, the lack of automatic feeding equipment causes the waste to be unable to be processed in time, affecting the quality of die casting.

Method used

An automatic gasket die-casting dicing mechanism is designed, including a first toggle mechanism and a second toggle mechanism. After the die-casting machine is driven by a hydraulic cylinder, the gasket and the generated waste are automatically toggled to realize self-cutting and scrap cleaning.

Benefits of technology

Automatic cutting of gaskets and timely cleaning of waste materials is realized, avoiding wastes being mixed into die-cast gaskets, improving the quality of die-casting, and reducing manual tweaking and cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic shifting mechanism for gasket die casting. The automatic shifting mechanism comprises a machining table, a first shifting mechanism, a second shifting mechanism, a hydraulic oil cylinder and a die casting machine. A machining base coaxial with the die-casting machine is further installed on the machining table. The die-casting machine is arranged on the machining table and used for die-casting the base plate conveyed on the machining base to form a gasket. The first shifting mechanism is installed on one side of the machining table and used for shifting gaskets subjected to die casting. The second stirring mechanism is installed on the other side of the machining table and used for stirring waste generated in the die casting process. The die-casting device is reasonable in structure, the first shifting mechanism is used for automatically shifting off a gasket subjected to die casting on the machining base, the second shifting mechanism is used for automatically cleaning waste on the upper end face of the machining base, the die-casting machine is arranged on the lower end face of the machining base, and the die-casting machine is arranged on the lower end face of the machining base. And the quality of the die-casting gasket is prevented from being influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic material shifting for die casting, in particular to an automatic material shifting mechanism for gasket die casting. Background Art

[0002] Gasket is a mechanical seal between two objects, usually used to prevent leakage due to pressure, corrosion, and natural thermal expansion and contraction of the pipeline. Since the machined surface cannot be perfect, the use of gaskets can fill the irregularities. Gaskets are usually made of sheet materials such as pad paper, rubber, silicone rubber, metal, cork, felt, neoprene, nitrile rubber, fiberglass or plastic polymers (such as polytetrafluoroethylene). Gaskets for specific applications may contain asbestos.

[0003] In the process of producing gaskets, workers usually die-cast the gasket into multiple gaskets of the same specifications. When die-casting gaskets, there is a lack of equipment for automatic material selection and the waste generated cannot be processed in time on the processing table, which affects the quality of die-casting. A solution is proposed below to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an automatic material-discharging mechanism for gasket die-casting, which can automatically displace waste materials formed by gasket die-casting through a first discharging mechanism and a second discharging mechanism, and automatically discharging the gasket to realize self-discharging.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A gasket die-casting automatic material-selecting mechanism comprises: a processing table, a first toggle mechanism, a second toggle mechanism, a hydraulic cylinder and a die-casting machine; the processing table is also provided with a processing seat coaxial with the die-casting machine; the die-casting machine is arranged on the processing table and is used to die-cast a pad transmitted on the processing seat to form a gasket; the first toggle mechanism is installed on one side of the processing table and is used to select the gasket that has been die-cast; the second toggle mechanism is installed on the other side of the processing table and is used to select the waste generated during the die-casting process; the cutter head of the die-casting machine is conical and abuts against the first toggle mechanism, and the hydraulic cylinder is connected to the die-casting machine.

[0007] Preferably, the first toggle mechanism includes a first tension spring, a shaping strip, a paddle and a lever, the paddle being installed on the processing table and located on the right side of the processing seat, the paddle being installed on one end of the lever close to the die-casting machine, the shaping strip being wound around one end of the paddle close to the lever, and one end of the tension spring being connected to the shaping strip.

[0008] Preferably, the second toggle mechanism comprises a rotating part, a toggle part and a transmission part; the rotating part is installed on the processing table and located on the left side of the processing seat, and is used to drive the resetting part to deflect; the toggle part is installed on the rotating part, and is used to toggle the waste on the processing seat; the transmission part is installed on the rotating part, and is used to drive the rotating part to deflect and reset.

[0009] Preferably, the rotating part comprises a linkage rod and a linkage sleeve, the linkage rod is rotatably arranged on the processing table, there are multiple linkage sleeves, and the multiple linkage sleeves are arranged on the linkage rod.

[0010] Preferably, the toggle portion comprises a toggle plate and a screw rod, the screw rod passes through the linkage rod and is threadably engaged with the linkage rod, and one end of the screw rod away from the linkage rod is connected to the toggle plate.

[0011] Preferably, the transmission part includes a connecting roller, a bending rod, a reset rod and a second tension spring; the connecting roller is installed on a linkage sleeve, the bending rod is connected to the die-casting machine and the bending rod and the connecting roller abut against each other, the reset rod is installed on the linkage sleeve, and the two ends of the second tension spring are respectively connected to the reset rod and the die-casting machine.

[0012] Preferably, the connecting roller and the reset rod both rotate along the axis of the linkage rod.

[0013] Preferably, the relative height of the first toggle mechanism is higher than the relative height of the second toggle mechanism.

[0014] Beneficial effect: After the hydraulic cylinder is turned on, the die-casting machine die-casts the pad on the processing seat. After each gasket is die-cast, the die-casting machine is lifted up with the hydraulic cylinder, and the first toggle mechanism automatically pushes the gasket out of the processing table, and the second toggle mechanism automatically pushes the waste off the end surface of the processing seat. The first toggle mechanism and the second toggle mechanism push in opposite directions, avoiding waste from mixing into the die-cast gasket, thereby ensuring the quality of the die-cast gasket. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an embodiment;

[0016] Figure 2 The embodiment is a schematic diagram for showing the structure of the transmission part, the rotating part and the toggle part;

[0017] Figure 3 This is a schematic diagram of the structure of the first toggle mechanism used to illustrate the embodiment;

[0018] Figure 4 The embodiment is used to show the structural schematic diagram of the second toggle mechanism.

[0019] Figure numerals: 1. processing table; 2. processing seat; 3. first toggle mechanism; 4. second toggle mechanism; 5. hydraulic cylinder; 6. die-casting machine; 7. first tension spring; 8. shaping strip; 9. paddle; 10. toggle rod; 11. transmission part; 12. rotating part; 13. toggle part; 14. linkage rod; 15. linkage sleeve; 16. toggle plate; 17. screw; 18. connecting roller; 19. bending rod; 20. reset rod; 21. second tension spring. DETAILED DESCRIPTION

[0020] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] This embodiment provides a gasket die-casting automatic material feeding mechanism. Figures 1 to 4As shown, it includes: a processing table 1, a first toggle mechanism 3, a second toggle mechanism 4, a hydraulic cylinder 5 and a die-casting machine 6; a processing seat 2 coaxial with the die-casting machine 6 is also installed on the processing table 1; the die-casting machine 6 is arranged on the processing table 1, and is used to die-cast the pad transmitted on the processing seat 2 to form a gasket. Before processing, the end face of the processing seat 2 is adjusted to be flush with the first toggle mechanism 3 and the second toggle mechanism 4, so that the first toggle mechanism 3 and the second toggle mechanism 4 contact each other when alternately toggling the end face of the processing seat 2; the first toggle mechanism 3 is installed on one side of the processing table 1, and is used to toggle the die-cast gasket; the second toggle mechanism 4 is installed on the other side of the processing table 1, and is used to toggle the waste generated during the die-casting process; the cutter head of the die-casting machine 6 is conical, and abuts against the first toggle mechanism 3, and the hydraulic cylinder 5 is connected to the die-casting machine 6.

[0025] Based on the above basic mechanism, the first toggle mechanism 3 includes a first tension spring 7, a shaping strip 8, a paddle 9 and a lever 10. The lever 10 is installed on the processing table 1 and is located on the right side of the processing seat 2. The paddle 9 is installed on the end of the lever 10 close to the die-casting machine 6. The shaping strip 8 is wrapped around the end of the paddle 9 close to the lever 10, and one end of the tension spring is connected to the shaping strip 8.

[0026] The paddle 9 is made of elastic material, and the end of the paddle 9 close to the die-casting machine 6 is in the shape of a barb, which is convenient for moving the gasket die-cast on the end face of the processing seat 2. The first tension spring 7 and the shaping strip 8 play a protective role when the paddle 9 is squeezed, extending the service life of the paddle 9 and preventing the paddle 9 from rebounding too far. When the die-casting machine 6 is pressed downward with the hydraulic cylinder 5, the cross-section of the cutter head of the die-casting machine 6 is larger at the top and smaller at the bottom. The cutter head of the die-casting machine 6 squeezes the paddle 9 to one side, and when the die-casting machine 6 is lifted upward after the die-casting is completed, the paddle 9 will automatically rebound and return to its original state, so that the paddle 9 automatically moves the gasket out of the end face of the processing seat 2.

[0027] Based on the above basic mechanism, the second toggle mechanism 4 includes a rotating part 12, a toggle part 13 and a transmission part 11; the rotating part 12 is installed on the processing table 1 and is located on the left side of the processing seat 2, and is used to drive the resetting part to deflect; the toggle part 13 is installed on the rotating part 12, and is used to toggle the waste on the processing seat 2; the transmission part 11 is installed on the rotating part 12, and is used to drive the rotating part 12 to deflect and reset.

[0028] Based on the above basic mechanism, the rotating part 12 includes a linkage rod 14 and a linkage sleeve 15. The linkage rod 14 is rotatably arranged on the processing table 1. There are multiple linkage sleeves 15, and multiple linkage sleeves 15 are arranged on the linkage rod 14. The linkage rod 14 and the linkage sleeve 15 are fixed.

[0029] Based on the above basic mechanism, the toggle part 13 includes a toggle plate 16 and a screw rod 17 . The screw rod 17 passes through the linkage rod 14 and is threadedly engaged with the linkage rod 14 . One end of the screw rod 17 away from the linkage rod 14 is connected to the toggle plate 16 .

[0030] Based on the above basic mechanism, the transmission part 11 includes a connecting roller 18, a bending rod 19, a reset rod 20 and a second tension spring 21; the connecting roller 18 is installed on the linkage sleeve 15, the bending rod 19 is connected to the die-casting machine 6 and the bending rod 19 and the connecting roller 18 abut against each other, the reset rod 20 is installed on the linkage sleeve 15, and the two ends of the second tension spring 21 are respectively connected to the reset rod 20 and the die-casting machine 6.

[0031] Based on the above basic mechanism, the connecting roller 18 and the reset rod 20 both rotate along the axis of the linkage rod 14 .

[0032] Based on the above basic mechanism, the relative height of the first dial mechanism 3 is higher than the relative height of the second dial mechanism 4 .

[0033] The linkage sleeve 15 is divided into an upper sleeve, a middle sleeve and a lower sleeve. The screw 17 passes through the lower sleeve and is locked by thread. The toggle plate 16 is welded to the screw 17; the middle sleeve and the connecting roller 18 are fixed, and the upper sleeve and the reset rod 20 are threadedly matched. During the process of the hydraulic cylinder 5 driving the die-casting machine 6 to descend, the bending rod 19 fixed on the die-casting machine 6 will drive the connecting roller 18 to deflect counterclockwise around the axis of the linkage rod 14, and the reset rod 20 and the toggle plate 16 will rotate counterclockwise around the linkage rod 14 together. The second tension spring 21 on the reset rod 20 is in a stretched state, and the toggle plate 16 is away from the end face of the processing seat 2; when the hydraulic cylinder 5 drives the die-casting machine 6 to lift, the force of the bending rod 19 against the connecting roller 18 is reduced, and the second tension spring 21 will pull the reset rod 20 to reset itself, and the reset rod 20 rotates clockwise along the axis of the linkage rod 14, and the toggle plate 16 automatically removes the waste generated on the end face of the processing seat 2.

[0034] After the hydraulic cylinder 5 is turned on, the die-casting machine 6 die-casts the gasket on the processing seat 2. After each gasket is die-cast, the die-casting machine 6 is lifted up with the hydraulic cylinder 5, and the first toggle mechanism 3 automatically pushes the gasket out of the processing table 1, and the second toggle mechanism 4 automatically pushes the waste away from the end surface of the processing seat 2. The first toggle mechanism 3 and the second toggle mechanism 4 push in opposite directions, and the removed waste and gaskets are output separately on both sides to avoid waste mixing into the die-cast gaskets, thereby ensuring the quality of the die-cast gaskets and reducing the manual process of pushing the gaskets and cleaning the waste.

[0035] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A gasket die-casting automatic feeding mechanism, characterized in that: include: A processing table (1), a first toggle mechanism (3), a second toggle mechanism (4), a hydraulic cylinder (5) and a die-casting machine (6); The processing table (1) is also provided with a processing seat (2) coaxial with the die-casting machine (6); The die-casting machine (6) is arranged on the processing table (1) and is used to die-cast the pad transmitted on the processing seat (2) to form a gasket; The first moving mechanism (3) is installed on one side of the processing table (1) and is used to move the die-cast gasket; The second moving mechanism (4) is installed on the other side of the processing table (1) and is used to move the waste generated during the die-casting process; The cutter head of the die-casting machine (6) is conical and abuts against the first shifting mechanism (3). The hydraulic cylinder (5) is connected to the die-casting machine (6).

2. The gasket die-casting automatic feeding mechanism according to claim 1, characterized in that: The first toggle mechanism (3) comprises a first tension spring (7), a shaping strip (8), a paddle (9) and a lever (10); the lever (10) is mounted on the processing table (1) and is located on the right side of the processing seat (2); the paddle (9) is mounted on one end of the lever (10) close to the die-casting machine (6); the shaping strip (8) is wound around one end of the paddle (9) close to the lever (10); and one end of the tension spring is connected to the shaping strip (8).

3. The gasket die-casting automatic feeding mechanism according to claim 1, characterized in that: The second shifting mechanism (4) comprises a rotating part (12), a shifting part (13) and a transmission part (11); The rotating part (12) is installed on the processing table (1) and is located on the left side of the processing seat (2), and is used to drive the resetting part to deflect; The moving part (13) is installed on the rotating part (12) and is used to move the waste material on the processing seat (2); The transmission part (11) is mounted on the rotating part (12) and is used to drive the rotating part (12) to deflect and reset.

4. The gasket die-casting automatic feeding mechanism according to claim 3, characterized in that: The rotating part (12) comprises a linkage rod (14) and a linkage sleeve (15); the linkage rod (14) is rotatably arranged on the processing table (1); there are a plurality of linkage sleeves (15), and a plurality of the linkage sleeves (15) are arranged on the linkage rod (14).

5. The gasket die-casting automatic material feeding mechanism according to claim 4, characterized in that: The toggle portion (13) comprises a toggle plate (16) and a screw rod (17). The screw rod (17) passes through the linkage rod (14) and is threadably engaged with the linkage rod (14). One end of the screw rod (17) away from the linkage rod (14) is connected to the toggle plate (16).

6. The gasket die-casting automatic feeding mechanism according to claim 4, characterized in that: The transmission part (11) comprises a connecting roller (18), a bending rod (19), a reset rod (20) and a second tension spring (21); the connecting roller (18) is mounted on a linkage sleeve (15); the bending rod (19) is connected to a die-casting machine (6) and the bending rod (19) and the connecting roller (18) abut against each other; the reset rod (20) is mounted on the linkage sleeve (15); and the two ends of the second tension spring (21) are respectively connected to the reset rod (20) and the die-casting machine (6).

7. The gasket die-casting automatic material feeding mechanism according to claim 6, characterized in that: The connecting roller (18) and the reset rod (20) both rotate along the axis of the linkage rod (14).

8. The gasket die-casting automatic material feeding mechanism according to claim 1, characterized in that: The relative height of the first toggle mechanism (3) is higher than the relative height of the second toggle mechanism (4).