Grinding tool for precise matching parts of hydraulic valves
By designing a grinding tool for precision pairs of hydraulic valves, using a combination of limit blocks, hollow plates, threaded rods and mobile racks, the problem that existing tools cannot adjust the spacing, automatic grinding and height adjustment are achieved, and grinding efficiency is improved.
Patent Information
- Application Number
- CN202420498173.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing hydraulic valve grinding tools cannot adjust the spacing between the workpiece and the grinding tool, resulting in unsatisfactory grinding effect and affecting the grinding efficiency.
A grinding tool for precision pairs of hydraulic valves is designed, using a combination of mounting frame, clamping equipment, grinding mechanism and driving mechanism. Through the coordination of the limit block and the hollow plate and the coordination of the threaded rod and the moving frame, the automatic adjustment and height adjustment of the grinding sheet are achieved.
The grinding sheet is automatically polished on the surface of the hydraulic valve, saving labor costs, and the grinding efficiency is improved by freely adjusting the height of the grinding sheet.
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Abstract
Description
Technical Field
[0001] The utility model relates to a grinding tool for a hydraulic valve precision coupler, belonging to the technical field of hydraulic valve grinding equipment. Background Art
[0002] A hydraulic valve is an automatic component operated by pressure oil. It is controlled by the pressure oil of a pressure regulating valve and is usually used in combination with an electromagnetic pressure regulating valve. It can be used to remotely control the on / off of the oil, gas, and water pipeline systems of a hydropower station. It is commonly used for clamping, controlling, lubricating, and other oil circuits.
[0003] However, in the prior art, the grinding tool used cannot adjust the distance between the workpiece and the grinding tool when grinding the workpiece, so that the grinding effect cannot achieve the expected effect. The grinding tool can only be restarted and stopped for adjustment, which seriously affects the grinding efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the above problems in the prior art, overcome the shortcomings of the prior art, and design a grinding tool for hydraulic valve precision parts that can adjust the distance during grinding.
[0005] In order to achieve the above purpose, the technical solution of the utility model is:
[0006] A grinding tool for precision parts of hydraulic valves, comprising a mounting frame, a clamping device for fixing the hydraulic valve is installed in a groove on the bottom inner wall of the mounting frame, a grinding mechanism is arranged above the clamping device, a driving mechanism is installed on the top of the mounting frame, the driving mechanism comprises a motor 1, the motor 1 is installed on the top outer wall of the mounting frame through a motor seat, and the output end of the motor seat is fixedly connected to a driving shaft, the bottom end of the driving shaft passes through the top of the mounting frame and is connected to a limiting block through a rotating arm, a hollow plate is installed on the top inner wall of the mounting frame, the limiting block is slidably connected to the hollow plate, and the bottom of the hollow plate is connected to the grinding mechanism through a fixed seat.
[0007] Preferably, the clamping device comprises two cylinders and a clamping plate, the two cylinders are mounted in a groove on the bottom inner wall of the mounting frame by bolts, and the clamping plate is fixedly connected to the output end of the cylinder.
[0008] Preferably, the grinding mechanism includes a second motor, the second motor is connected to a fixing seat via bolts, and an output end of the second motor is fixedly connected to a spline shaft, and the spline shaft is connected to a grinding sheet via a spline sleeve.
[0009] Preferably, the spline sleeve is a safety fixing sleeve provided with a bearing, one side of the bearing is fixedly connected to a connecting rod 1, one end of the connecting rod 1 is rotatably connected to a threaded rod 1, and the threaded rod 1 passes through the top of the mounting frame.
[0010] Preferably, the outer ring movable sleeve of the spline sleeve is provided with a sliding sleeve and a protective cover, the sliding sleeve is fixedly installed on the top of the protective cover, and the side wall of the sliding sleeve is fixedly connected with a connecting rod 2, one end of the connecting rod 2 is rotatably connected with a threaded rod 2, and the threaded rod 2 passes through the top of the mounting frame.
[0011] Preferably, a slide groove is provided on the top outer wall of the mounting frame, the slide groove is connected to a movable frame via a slider, the movable frame is provided with two threaded holes, and the threaded rod 1 and the threaded rod 2 are both rotatably sleeved in the inner circles of the threaded holes.
[0012] Preferably, a guide groove is provided on the top inner wall of the mounting frame, a guide block is fixedly connected to the top of the hollow plate, and the guide block is slidably connected to the guide groove.
[0013] Beneficial effects achieved by the utility model:
[0014] 1. Through the cooperation between the limit block and the hollow plate, when the limit block rotates with the drive shaft as the axis, the hollow plate will make a linear reciprocating motion on the top inner wall of the mounting frame, so that the grinding sheet can automatically grind on the surface of the hydraulic valve, saving labor costs;
[0015] 2. Through the cooperation between the threaded rod 1 and the threaded rod 2 and the threaded hole of the movable frame, the height of the grinding sheet and the protective cover can be freely adjusted during the grinding process, thereby improving the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional structural schematic diagram of an embodiment of the utility model is given;
[0017] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the grinding mechanism and the driving mechanism shown;
[0018] Figure 3 for Figure 2 A schematic diagram of the three-dimensional structure of the driving mechanism shown;
[0019] Figure 4 for Figure 2 Schematic diagram of the three-dimensional structure of the grinding mechanism shown.
[0020] Figure numerals: 1. mounting frame; 2. clamping device; 3. motor seat; 4. motor one; 5. drive shaft; 6. rotating arm; 7. limit block; 8. hollow plate; 9. guide block; 10. fixed seat; 11. motor two; 12. spline shaft; 13. spline sleeve; 14. grinding sheet; 15. bearing; 16. connecting rod one; 17. threaded rod one; 18. sliding sleeve; 19. protective cover; 20. connecting rod two; 21. threaded rod two; 22. movable frame; 23. slider. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.
[0022] Example 1
[0023] like Figure 1 , Figure 2 and Figure 3 As shown, a grinding tool for a hydraulic valve precision coupler proposed by the utility model comprises a mounting frame 1, a clamping device 2 for fixing the hydraulic valve is installed in the groove of the bottom inner wall of the mounting frame 1, a grinding mechanism is arranged above the clamping device 2, a driving mechanism is installed on the top of the mounting frame 1, the driving mechanism comprises a motor 4, the motor 4 is mounted on the top outer wall of the mounting frame 1 through a motor seat 3, and the output end of the motor seat 3 is fixedly connected with a driving shaft 5, the bottom end of the driving shaft 5 passes through the top of the mounting frame 1, and is connected with a limiting block 7 through a rotating arm 6, a hollow plate 8 is installed on the top inner wall of the mounting frame 1, the limiting block 7 is slidably connected to the hollow plate 8, and the bottom of the hollow plate 8 is connected to the grinding mechanism through a fixed seat 10, the clamping device 2 comprises two cylinders and a clamping plate, both cylinders are installed in the groove of the bottom inner wall of the mounting frame 1 through bolts, the clamping plate is fixedly connected to the output end of the cylinder, a guide groove is opened on the top inner wall of the mounting frame 1, a guide block 9 is fixedly connected to the top of the hollow plate 8, and the guide block 9 is slidably connected to the guide groove.
[0024] In this embodiment, through the sliding cooperation between the guide block 9 and the guide groove, the hollow plate 8 can only move along the trajectory of the guide groove on the top inner wall of the mounting frame 1, and the cooperation between the limit block 7 and the hollow plate 8 makes the limit block 7 rotate around the drive shaft 5 as the axis, and the hollow plate 8 will make a linear reciprocating motion on the top inner wall of the mounting frame 1, so that the grinding mechanism can automatically grind on the surface of the hydraulic valve.
[0025] Example 2
[0026] like Figure 1-4As shown, the present invention proposes a grinding tool for a hydraulic valve precision couple. Compared with the first embodiment, the present embodiment further includes a motor 11, which is connected to the fixing seat 10 by bolts, and the output end of the motor 11 is fixedly connected to a spline shaft 12, and the spline shaft 12 is connected to a grinding sheet 14 through a spline sleeve 13. The spline sleeve 13 is provided with a bearing 15 as a safety fixing sleeve, and one side of the bearing 15 is fixedly connected to a connecting rod 16, and one end of the connecting rod 16 is rotatably connected to a threaded rod 17, and the threaded rod 17 penetrates the mounting frame. 1, the outer ring movable sleeve of the spline sleeve 13 is provided with a sliding sleeve 18 and a protective cover 19, the sliding sleeve 18 is fixedly installed on the top of the protective cover 19, and the side wall of the sliding sleeve 18 is fixedly connected with a connecting rod 20, one end of the connecting rod 20 is rotatably connected with a threaded rod 21, the threaded rod 21 passes through the top of the mounting frame 1, and a sliding groove is provided on the top outer wall of the mounting frame 1, and the sliding groove is connected to a moving frame 22 through a slider 23. The moving frame 22 is provided with two threaded holes, and the threaded rod 17 and the threaded rod 21 are both rotatably sleeved in the inner circle of the threaded hole.
[0027] In this embodiment, threaded rod 1 17 and threaded rod 21 cooperate with the threads of the movable frame 22 so that when they rotate, they can drive the structures connected thereto to move up and down respectively. When the bearing 15 drives the spline sleeve 13 to move on the outer ring of the spline shaft 12, the rotation of the grinding sheet 14 will not be interrupted. At the same time, the sliding sleeve 18 needs to drive the protective cover 19 to always cover the top of the grinding sheet 14 so that the debris generated by grinding will not splash everywhere.
[0028] Working principle: First, place the hydraulic valve in the groove of the bottom inner wall of the mounting frame 1, fix it with the clamping device 2, start the motor 2 11, the motor 2 11 will drive the grinding sheet 14 to rotate through the spline shaft 12 and the spline sleeve 13, and the surface of the hydraulic valve can be ground by the grinding sheet 14, and then start the motor 1 4, the motor 1 4 will drive the driving shaft 5 to rotate, the rotation of the driving shaft 5 will drive the rotating arm 6 to rotate together, and the rotation of the rotating arm 6 will drive the limit block 7 to rotate with the driving shaft 5 as the axis, because the limit block 7 is slidably connected to the hollow plate 8, and the guide block 9 fixed on the top of the hollow plate 8 is slidably connected to the guide groove opened on the top inner wall of the mounting frame 1 Therefore, the limit block 7 will drive the hollow plate 8 to perform reciprocating linear motion under the top inner wall of the mounting frame 1, so that the grinding sheet 14 can automatically grind on the surface of the hydraulic valve. When the height of the grinding sheet 14 needs to be adjusted, the threaded rod 17 is rotated, and through the cooperation with the threaded hole of the movable frame 22, the spline sleeve 13 and the grinding sheet 14 will be driven to rise and fall together through the connecting rod 16 and the bearing 15. After adjusting the height of the grinding sheet 14, the threaded rod 21 is rotated, and through the cooperation with the threaded hole of the movable frame 22, the protective cover 19 will be driven to rise and fall together through the connecting rod 20 and the sliding sleeve 18. The protective cover 19 must always cover the top of the grinding sheet 14 so that the debris generated by grinding will not splash around.
[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A grinding tool for a hydraulic valve precision part, comprising a mounting frame (1), a clamping device (2) for fixing the hydraulic valve is installed in a groove on the bottom inner wall of the mounting frame (1), characterized in that: A grinding mechanism is arranged above the clamping device (2), and a driving mechanism is installed on the top of the mounting frame (1), the driving mechanism comprising a motor (4), the motor (4) being installed on the top outer wall of the mounting frame (1) through a motor seat (3), and the output end of the motor seat (3) is fixedly connected to a driving shaft (5), the bottom end of the driving shaft (5) passes through the top of the mounting frame (1) and is connected to a limiting block (7) through a rotating arm (6), a hollow plate (8) is installed on the top inner wall of the mounting frame (1), the limiting block (7) is slidably connected to the hollow plate (8), and the bottom of the hollow plate (8) is connected to the grinding mechanism through a fixed seat (10).
2. A grinding tool for hydraulic valve precision parts according to claim 1, characterized in that: The clamping device (2) comprises two cylinders and a clamping plate. The two cylinders are mounted in a groove on the bottom inner wall of the mounting frame (1) by means of bolts, and the clamping plate is fixedly connected to the output end of the cylinder.
3. A grinding tool for hydraulic valve precision parts according to claim 1, characterized in that: The grinding mechanism comprises a second motor (11), wherein the second motor (11) is connected to a fixing seat (10) via bolts, and the output end of the second motor (11) is fixedly connected to a spline shaft (12), and the spline shaft (12) is connected to a grinding sheet (14) via a spline sleeve (13).
4. A grinding tool for hydraulic valve precision parts according to claim 3, characterized in that: The spline sleeve (13) is provided with a bearing (15) as a safety fixing sleeve, one side of the bearing (15) is fixedly connected to a connecting rod (16), one end of the connecting rod (16) is rotatably connected to a threaded rod (17), and the threaded rod (17) passes through the top of the mounting frame (1).
5. A grinding tool for hydraulic valve precision parts according to claim 4, characterized in that: The outer ring movable sleeve of the spline sleeve (13) is provided with a sliding sleeve (18) and a protective cover (19), the sliding sleeve (18) is fixedly installed on the top of the protective cover (19), and the side wall of the sliding sleeve (18) is fixedly connected with a second connecting rod (20), one end of the second connecting rod (20) is rotatably connected with a second threaded rod (21), and the second threaded rod (21) passes through the top of the mounting frame (1).
6. A grinding tool for hydraulic valve precision parts according to claim 5, characterized in that: The top outer wall of the mounting frame (1) is provided with a slide groove, which is connected to a movable frame (22) via a slider (23). The movable frame (22) is provided with two threaded holes, and the threaded rod 1 (17) and the threaded rod 2 (21) are both rotatably sleeved in the inner circles of the threaded holes.
7. A grinding tool for hydraulic valve precision parts according to claim 1, characterized in that: A guide groove is provided on the inner wall of the top of the mounting frame (1), and a guide block (9) is fixedly connected to the top of the hollow plate (8), and the guide block (9) is slidably connected to the guide groove.