Extruded polystyrene (XPS) insulation board leftover material granulating device
By designing a lifting crushing device and flow control device in the XPS insulation board scrap granulation device, the problem of splashing scraps and flow control difficulties is solved, effectively crushing and uniform leakage of debris is achieved, and granulation efficiency is improved.
Patent Information
- Application Number
- CN202421341033.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-13
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of granulation of leftover materials of thermal insulation boards, and specifically refers to a granulation device for leftover materials of XPS thermal insulation boards. Background Art
[0002] XPS insulation board is extruded polystyrene thermal insulation board. It is a rigid foam plastic board made of polystyrene resin as raw material, combined with other raw materials and polymers, which is heated and mixed while injecting catalysts, and then extruded and pressed into shape.
[0003] In the production process of insulation boards, a lot of scraps will be generated. The scraps generally need to be recycled and re-granulated for use. Before granulating the scraps, the XPS scraps need to be crushed. However, the existing crushers have some shortcomings when crushing the scraps: the crushed scraps are easy to splash out, causing material waste. When the crushed scraps are added to the granulator, the flow of the debris leaking into the granulator cannot be controlled. Therefore, improvements are needed. Utility Model Content
[0004] The technical problem to be solved by the utility model is that in the prior art, when the scraps of XPS insulation boards are granulated and crushed, the scraps are easy to splash, and when the crushed scraps are leaked into the granulator, it is inconvenient to control the flow rate of the scraps leaking.
[0005] In order to achieve the above functions, the technical solution adopted by the utility model is as follows: a device for granulating scraps of XPS insulation boards, comprising a granulator, a bracket is provided at the upper end of the granulator, a discharge barrel is provided at the upper end of the granulator, a hopper is provided at the upper end of the discharge barrel, a flow control device is provided in the discharge barrel, and a lifting type crushing device is provided on the bracket; the lifting type crushing device comprises an electric push rod, a connecting frame is provided at the output end of the electric push rod, an end cover is provided at the lower end of the connecting frame, the end cover can cover the hopper, a motor is provided on the end cover, and crushing teeth are provided at the output end of the motor, the hopper can be sealed by the end cover, and the crushing teeth can crush the scraps of XPS insulation boards in the hopper to prevent debris from splashing out.
[0006] Furthermore, the flow control device includes a fixed plate, which is located at the junction of the discharge barrel and the hopper. A movable plate is rotatably inserted in the fixed plate, and a toggle plate is provided at the outer end of the movable plate. The movable plate is rotated by the toggle plate, and the movable plate can rotate in the fixed plate, thereby realizing the opening and closing size of the movable plate and realizing the flow control of the scrap material discharge.
[0007] Preferably, a bottom plate is provided at the lower end of the crushing teeth, and a brush is provided at the lower end of the bottom plate, and the brush can clean the fixed plate to prevent debris from accumulating on the fixed plate.
[0008] Preferably, when the end cover covers the hopper, the brush is tightly attached to the upper end surface of the fixed plate.
[0009] Preferably, the fixing plate is arranged in a symmetrical fan-shaped plate shape and in a hollow cavity.
[0010] The utility model adopts the above structure to achieve the following beneficial effects:
[0011] 1. The utility model can realize the pulverizing of the cover of the hopper by setting a lifting pulverizing device, thereby avoiding the phenomenon of debris splashing out during the pulverizing of the insulation board scraps.
[0012] 2. The utility model can control the flow of debris in the discharge barrel by setting a flow control device, so as to ensure that the scraps of the insulation board entering the granulator are evenly added into the granulator. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is an overall stereogram of an XPS insulation board scrap granulation device of the utility model;
[0014] Figure 2 This is a structural diagram of a flow control device of an XPS insulation board scrap granulation device of the utility model;
[0015] Figure 3 for Figure 1 The lower end structure diagram of the middle crushing teeth.
[0016] Among them, 1. granulator, 2. bracket, 3. discharge barrel, 4. hopper, 5. flow control device, 6. lifting crushing device, 7. electric push rod, 8. connecting frame, 9. end cover, 10. motor, 11. crushing teeth, 12. fixed plate, 13. movable plate, 14. toggle plate, 15. bottom plate, 16. brush. DETAILED DESCRIPTION
[0017] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0019] like Figure 1-3 The utility model discloses a granulating device for scraps of XPS insulation board, comprising a granulator 1, a bracket 2 is arranged at the upper end of the granulator 1, a feeding barrel 3 is arranged at the upper end of the granulator 1, a hopper 4 is arranged at the upper end of the feeding barrel 3, a flow control device 5 is arranged in the feeding barrel 3, and a lifting type crushing device 6 is arranged on the bracket 2;
[0020] like Figure 1 and 3 The lifting crushing device 6 includes an electric push rod 7, a connecting frame 8 is provided at the output end of the electric push rod 7, an end cover 9 is provided at the lower end of the connecting frame 8, the end cover 9 can cover the hopper 4, a motor 10 is provided on the end cover 9, and a crushing tooth 11 is provided at the output end of the motor 10, a bottom plate 15 is provided at the lower end of the crushing tooth 11, and a brush 16 is provided at the lower end of the bottom plate 15. When the end cover 9 covers the hopper 4, the brush 16 is tightly attached to the upper end surface of the fixed plate 12, and the brush 16 can clean the fixed plate 12 to prevent debris from accumulating on the fixed plate 12. The hopper 4 can be sealed by the end cover 9, and the crushing tooth 11 can crush the scraps of XPS insulation board in the hopper 4 to prevent debris from splashing out.
[0021] like Figure 1-2 The flow control device 5 includes a fixed plate 12, which is located at the junction of the discharge barrel 3 and the hopper 4. A movable plate 13 is rotatably inserted in the fixed plate 12. The fixed plate 12 is symmetrically fan-shaped and hollow. A toggle plate 14 is provided at the outer end of the movable plate 13. The movable plate 13 is rotated by toggle plate 14, and the movable plate 13 can be rotated in the fixed plate 12, so that the opening and closing size of the movable plate 13 can be realized, thereby realizing the flow control of the scrap material discharge.
[0022] During specific use, the XPS insulation board scraps that need to be crushed are added to the hopper 4. After the addition is completed, the cover plate will move down to cover the hopper 4 by starting the electric push rod 7. At this time, the movable plate 13 and the fixed plate 12 are in a closed state. By starting the motor 10, the crushing teeth 11 crush the insulation board scraps. The crushing process is summarized. The end cover 9 is always sealed in the hopper 4 to prevent debris from splashing out.
[0023] After the crushing is completed, by rotating the toggle plate 14, the toggle plate 14 drives the movable plate 13 to rotate in the fixed plate 12, so that there is space between the movable plate 13 and the fixed plate 12 to leak debris, and the debris is added to the granulator 1, and the insulation board scraps are granulated by the granulator 1. During the rotation of the crushing teeth 11, the brush 16 will continue to clean the upper end surface of the fixed plate 12, which can prevent the debris from accumulating on the upper end surface of the fixed plate 12 and affecting the leakage of the debris.
[0024] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A device for granulating scraps of XPS insulation board, comprising a granulator, wherein a bracket is provided at the upper end of the granulator, and characterized in that: The upper end of the granulator is provided with a lower barrel, the upper end of the lower barrel is provided with a hopper, a flow control device is provided in the lower barrel, and a lifting type crushing device is provided on the bracket.
2. The XPS insulation board scrap granulation device according to claim 1, characterized in that: The lifting type crushing device comprises an electric push rod, a connecting frame is provided at the output end of the electric push rod, an end cover is provided at the lower end of the connecting frame, the end cover can cover the hopper, a motor is provided on the end cover, and crushing teeth are provided at the output end of the motor.
3. The XPS insulation board scrap granulation device according to claim 2, characterized in that: The flow control device comprises a fixed plate, the fixed plate is located at the junction of the lower barrel and the hopper, a movable plate is rotatably inserted in the fixed plate, and a toggle plate is provided at the outer end of the movable plate.
4. The XPS insulation board scrap granulation device according to claim 3, characterized in that: A bottom plate is provided at the lower end of the crushing teeth, and a brush is provided at the lower end of the bottom plate.
5. The XPS insulation board scrap granulation device according to claim 4, characterized in that: When the end cover covers the hopper, the brush is tightly attached to the upper end surface of the fixing plate.
6. The XPS insulation board scrap granulation device according to claim 5, characterized in that: The fixing plate is arranged in a symmetrical fan-shaped plate shape and in a hollow cavity.