Copper bar carrying mechanism
By designing a copper trash handling mechanism including a sliding frame, lifting mechanism, suction cup and hook mechanism, the problem that existing equipment cannot automatically carry copper trash of different models and specifications is solved, and an efficient and lossless copper trash handling process is achieved.
Patent Information
- Application Number
- CN202421146258.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing copper duct handling equipment cannot effectively and automatically carry copper ducts of different models and specifications, resulting in the need of manual placement and storage, which increases the labor intensity and low production efficiency of workers.
A copper trash handling mechanism is designed, including a sliding frame, a lifting mechanism, a suction cup and a hook mechanism. The sliding frame can slide, and the lifting mechanism has multiple suction cups and hook mechanisms. The inside of the suction cup is negatively pressed, and the hook mechanism is retractable and is used to adsorb and hoist copper bars of different sizes.
It realizes non-destructive pick-up and placement of copper rows of different sizes, saving labor costs and operating time during handling, and avoiding damage to products during handling.
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Figure CN222540214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper bar transportation, in particular to a copper bar transportation mechanism. Background Art
[0002] Copper busbar is copper busbar, which is an indispensable conductive material for manufacturing motor windings, high and low voltage electrical appliances, switch contacts, and wires for power distribution installation. It plays the role of transmitting current and connecting electrical equipment in the circuit. Copper busbar has been widely used in electrical equipment, especially complete sets of power distribution devices. However, there are many types of copper busbar products. Different types of products have different cross-sectional chamfers (such as right angles, rounded corners, etc.), different plating layers (such as tin plating, silver plating, etc.), different specifications and shapes (such as rectangles, cylinders, etc.), and the length of the copper busbar is generally very long. It is cut to the desired length and shape when it is used. The existing copper busbar handling equipment is usually designed for copper busbars of certain specifications to facilitate automatic handling. However, for copper busbar products of different models and specifications, such as copper busbars with larger width or smaller width, automatic handling cannot be achieved, and manual placement and storage are required. At the same time, due to the soft materials of small-width copper busbars and copper rods, they are very difficult to handle, storage and use are very inconvenient, and the labor intensity of workers is high, which affects the efficiency of subsequent production. Utility Model Content
[0003] The utility model aims to solve the above problems and provides a copper bar transport mechanism, the technical solution adopted by the utility model is as follows:
[0004] A copper bar transport mechanism comprises a sliding frame, a lifting mechanism is arranged on the sliding frame, a suction cup for adsorbing the copper bar and a hook mechanism for hoisting a pallet are connected to the lifting mechanism, the suction cup has negative pressure inside, and a hook that can reciprocate and retract is arranged on the hook mechanism.
[0005] On the basis of the above scheme, the lifting mechanism includes a lifting motor, a connecting shaft, a lifting screw, a connecting seat and a lifting connecting frame. The connecting shaft is arranged in the horizontal direction, and the lifting motor drives the connecting shaft to rotate. There are multiple lifting screws, and the lifting screws are driven by the connecting shaft to rotate and lift relative to the lifting screws. The connecting seat is fixedly connected to the bottom of the lifting screw, and the lifting connecting frame is fixedly connected to the bottom of the connecting seat in the horizontal direction. The suction cup and the hook mechanism are connected to the lifting connecting frame.
[0006] Preferably, the hook mechanism includes a hook fixing plate, which is fixedly connected to the lifting mechanism. A rotating cylinder is installed on the hook fixing plate. A rotating gear is coaxially fixedly connected to the rotating cylinder below through a rotating shaft. The opposite sides of the rotating gear are respectively meshed with a rack. The rack is arranged in parallel on the hook fixing plate and slides relative to the hook fixing plate. The end of the rack is connected to the hook.
[0007] Based on the above solution, the hook mechanism also includes a rack detection sensor for detecting the movement of the rack relative to the hook fixing plate.
[0008] Preferably, it further comprises a fixed frame, the sliding frame is slidably arranged on the fixed frame, and a driving mechanism is arranged on the sliding frame, and the driving mechanism drives the sliding frame to slide on the fixed frame.
[0009] Based on the above scheme, the driving mechanism includes a sliding drive motor, a sliding drive shaft and a sliding gear. A sliding rack is fixedly arranged on the fixed frame along the predetermined moving direction of the sliding frame. The sliding gear is fixedly connected to both ends of the sliding drive shaft. The sliding gear is meshed with the sliding rack. The sliding drive motor drives the sliding drive shaft and the sliding gear to rotate.
[0010] Preferably, a roller is rotatably arranged on the sliding frame, and the roller is arranged on the fixed frame and rolls along the fixed frame.
[0011] Preferably, there are multiple suction cups, which are arranged in parallel in a horizontal direction.
[0012] On the basis of the above solution, a plurality of suction cups are arranged on a connecting rod, the connecting rod is fixedly connected to the lifting mechanism, and a buffer spring is abutted between the suction cup and the lifting mechanism.
[0013] Preferably, a distance sensor is also included for detecting the distance between the suction cup and the copper bar and / or the distance between the hook mechanism and the tray.
[0014] Preferably, it also includes a lifting position sensor for detecting the limit position of the lifting mechanism.
[0015] Preferably, a vacuum sensor for detecting the air pressure in the suction cup is also included.
[0016] The beneficial effects of the utility model are as follows: according to actual transportation needs, a suction cup is used to absorb a larger copper bar, and a smaller copper bar or copper rod is prevented from being placed in the pallet, and a hook mechanism is used to hook the pallet, thereby achieving lossless placement of copper bar products of different sizes, saving labor costs and operation time during transportation, and effectively preventing the product from being damaged during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 : Schematic diagram of the structure of the utility model;
[0018] Figure 2 : Schematic diagram of the internal structure of the fixing frame of the utility model;
[0019] Figure 3 : Schematic diagram of the partial mechanism of the utility model;
[0020] Figure 4 : Schematic diagram of the bottom structure of the suction cup of the utility model;
[0021] Figure 5 : Schematic diagram of the hook mechanism structure of the utility model;
[0022] Figure 6 : Schematic diagram of the tray structure to which the utility model is applicable. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the description of the present utility model, it should be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0027] like Figure 6 As shown, the structure of the tray 46 adapted by this solution is shown in the figure. The tray 46 is a U-shaped groove structure, which is suitable for accommodating small-sized copper bars and copper rods with a width not greater than 40 mm. The tray 46 is provided with a pair of lifting ears 47, and the number of the lifting ears 47 is multiple. The tray 46 can be taken and placed by hooking the lifting ears 47.
[0028] like Figures 1 to 5 As shown, a copper bar handling mechanism includes a sliding frame 513, on which a lifting mechanism is arranged, and a suction cup 534 for adsorbing the copper bar 1 and a hook mechanism 54 for hoisting the pallet 46 are connected to the lifting mechanism, and the interior of the suction cup 534 is negative pressure, and a hook 546 that can reciprocate and retract is arranged on the hook mechanism 54. Specifically, a vacuum pump 531 and a solenoid valve 532 are arranged on the sliding frame 513 to achieve the negative pressure effect in the suction cup 534. A vacuum sensor 535 for detecting the air pressure in the suction cup 534 is also included. Preferably, a distance sensor 55 for detecting the distance between the suction cup 534 and the copper bar 1 and / or the distance between the hook mechanism 54 and the pallet 46 is arranged on the sliding frame 513 to prevent the lifting mechanism from falling too far, causing the suction cup 534 and the hook mechanism 54 to collide with the copper bar 1 and the pallet 46, thereby avoiding damage to parts.
[0029] Specifically, the lifting mechanism includes a lifting motor 521, a connecting shaft 522, a lifting screw 523, a connecting seat 524 and a lifting connecting frame 525. The connecting shaft 522 is arranged in the horizontal direction. The lifting motor 521 drives the connecting shaft 522 to rotate. There are multiple lifting screws 523, and the lifting screws 523 are driven by the connecting shaft 522 to rotate and lift relative to the lifting screws 523. Specifically, both ends of the connecting shaft 522 are rotatably connected to the adapter seat. The lifting screw 523 is threadedly connected to the adapter seat, so that the rotation of the connecting shaft 522 drives the rotation of the lifting screw 523 [1]. The connecting seat 524 is fixedly connected to the bottom of the lifting screw 523. The lifting connecting frame 525 is fixedly connected to the bottom of the connecting seat 524 in the horizontal direction. The suction cup 534 and the hook mechanism 54 are connected to the lifting connecting frame 525. Since the copper bar 1 is relatively long, and the common length of the copper bar 1 is 6 meters, there are multiple suction cups 534, which are arranged in parallel in the horizontal direction to adsorb different positions of the copper bar 1 to ensure adsorption reliability. Preferably, multiple suction cups 534 are arranged on a connecting rod 533, and the connecting rod 533 is fixedly connected to the lifting mechanism. A buffer spring 536 is abutted between the suction cup 534 and the lifting mechanism. The buffer spring 536 makes the position of the suction cup 534 adapt to the copper bar 1 of different shapes, and at the same time protects the suction cup 534 from being subjected to a force exceeding the spring elastic force.
[0030] Preferably, the lifting mechanism further includes a lifting position sensor 526 for detecting the limit position of the lifting mechanism. The lifting position sensor 526 is arranged on the sliding frame 513 to detect the limit position of the lifting mechanism. The lifting position sensor 526 can be of various types such as a laser sensor.
[0031] like Figure 5 As shown, the hook mechanism 54 includes a hook fixing plate 541, which is fixedly connected to the lifting mechanism. A rotating cylinder 542 is installed on the hook fixing plate 541. A rotating gear 544 is coaxially fixedly connected to the lower part of the rotating cylinder 542 through a rotating shaft 543. The opposite sides of the rotating gear 544 are respectively meshed with a rack 545. The rack 545 is arranged parallel to the hook fixing plate 541 and slides relative to the hook fixing plate 541. The end of the rack 545 is connected to a hook 546. The rotating gear 544 is driven to rotate by the rotating cylinder 542, and the two racks 545 are driven to synchronously extend and retract relative to the hook fixing plate 541. After the rack 545 is extended, the hook 546 can be extended into the lifting ear 47. With the lifting action of the hook mechanism 54, the tray 46 can be taken and placed. There are multiple hook mechanisms 54, which are arranged corresponding to the number and position of the lifting ears 47, so that the tray 46 can be hooked from multiple points to ensure stable and reliable action. Preferably, the hook mechanism 54 also includes a rack detection sensor 547 for detecting the movement of the rack 545 relative to the hook fixing plate 541. The rack detection sensor 547 can be in the form of various sensors such as laser sensors to detect and feedback whether the rack 545 extends outward relative to the hook fixing plate 541.
[0032] like Figure 1 As shown, the fixed frame 511 is also included. The fixed frame 511 is perpendicular to the extension direction of the sliding frame 513 in the horizontal plane. The sliding frame 513 is slidably arranged on the fixed frame 511. The sliding frame 513 is provided with a driving mechanism, and the driving mechanism drives the sliding frame 513 to slide on the fixed frame 511. Specifically, the driving mechanism includes a sliding driving motor 514, a sliding driving shaft 515 and a sliding gear. The sliding driving shaft 515 is rotatably arranged on the sliding frame 513. A sliding rack 516 is fixedly arranged on the fixed frame 511 along the predetermined moving direction of the sliding frame 513. The sliding gear is fixedly connected to both ends of the sliding driving shaft 515. The sliding gear is meshed with the sliding rack 516. The sliding driving motor 514 drives the sliding driving shaft 515 and the sliding gear to rotate, thereby driving the sliding frame 513 to move along the fixed frame 511. The sliding frame 513 is rotatably provided with a roller 512 , and the roller 512 is provided on the fixed frame 511 and rolls along the fixed frame 511 to reduce the friction force when the sliding frame 513 slides.
[0033] When the copper bar transport mechanism is in operation, the driving mechanism drives the sliding frame 513 to slide along the fixed frame 511 to the predetermined material picking position, and the lifting mechanism drives the suction cup 534 and the hook mechanism 54 to fall. If the part to be transported is a large-sized copper bar 1, the suction cup 534 contacts the upper surface of the copper bar 1, and the vacuum pump 531 cooperates with the solenoid valve 532 to make the suction cup 534 negative pressure to complete the adsorption of the copper bar 1; if the part to be transported is a small-sized copper bar or copper rod, the hook mechanism 54 moves to the position of the ear 47, and the rotating cylinder 542 drives the rack 545 to extend outward until the hook 546 extends into the ear 47. After the material picking is completed, the lifting mechanism drives the suction cup 534 and the hook mechanism 54 to move upward, and the driving mechanism drives the sliding frame 513 to slide along the fixed frame 511 to the predetermined material discharge position, and the lifting mechanism drives the suction cup 534 and the hook mechanism 54 to fall. The vacuum pump 531 cooperates with the electromagnetic valve 532 to blow air outward from the suction cup 534 to separate the suction cup 534 from the copper bar 1, or the rotary cylinder 542 drives the rack 545 to retract inward to disengage the hook mechanism 54 from the lifting ear 47, thereby completing the material discharge action.
[0034] The present invention is described above by way of examples, but the present invention is not limited to the above specific embodiments, and any changes or modifications based on the present invention belong to the scope of protection required by the present invention.
Claims
1. A copper bar transport mechanism, characterized in that: The invention comprises a sliding frame (513), wherein a lifting mechanism is arranged on the sliding frame (513), and a suction cup (534) for adsorbing a copper busbar (1) and a hook mechanism (54) for hoisting a tray (46) are connected to the lifting mechanism, wherein the interior of the suction cup (534) is negative pressure, and a hook (546) capable of reciprocating and extending is arranged on the hook mechanism (54).
2. A copper busbar transport mechanism according to claim 1, characterized in that: The lifting mechanism comprises a lifting motor (521), a connecting shaft (522), a lifting screw rod (523), a connecting seat (524) and a lifting connecting frame (525); the connecting shaft (522) is arranged in a horizontal direction; the lifting motor (521) drives the connecting shaft (522) to rotate; there are a plurality of lifting screw rods (523); the lifting screw rods (523) are driven by the connecting shaft (522) to rotate and are lifted relative to the lifting screw rods (523); the connecting seat (524) is fixedly connected to the bottom of the lifting screw rod (523); the lifting connecting frame (525) is fixedly connected to the bottom of the connecting seat (524) in a horizontal direction; and the suction cup (534) and the hook mechanism (54) are connected to the lifting connecting frame (525).
3. A copper busbar transport mechanism according to claim 1, characterized in that: The hook mechanism (54) comprises a hook fixing plate (541), the hook fixing plate (541) is fixedly connected to the lifting mechanism, a rotating cylinder (542) is installed on the hook fixing plate (541), a rotating gear (544) is coaxially fixedly connected to the lower part of the rotating cylinder (542) via a rotating shaft (543), the opposite sides of the rotating gear (544) are respectively meshed with a rack (545), the rack (545) is arranged in parallel on the hook fixing plate (541), and slides relative to the hook fixing plate (541), and the end of the rack (545) is connected to the hook (546).
4. A copper busbar transport mechanism according to claim 3, characterized in that: The hook mechanism (54) further comprises a rack detection sensor (547) for detecting movement of the rack (545) relative to the hook fixing plate (541).
5. A copper busbar transport mechanism according to claim 1, characterized in that: It also includes a fixed frame (511), a sliding frame (513) being slidably arranged on the fixed frame (511), and a driving mechanism being arranged on the sliding frame (513), the driving mechanism driving the sliding frame (513) to slide on the fixed frame (511).
6. A copper busbar transport mechanism according to claim 5, characterized in that: The driving mechanism comprises a sliding drive motor (514), a sliding drive shaft (515) and a sliding gear; a sliding rack (516) is fixedly arranged on the fixed frame (511) along a predetermined moving direction of the sliding frame (513); the sliding gear is fixedly connected to both ends of the sliding drive shaft (515); the sliding gear meshes with the sliding rack (516); and the sliding drive motor (514) drives the sliding drive shaft (515) and the sliding gear to rotate.
7. A copper busbar transport mechanism according to claim 5, characterized in that: A roller (512) is rotatably arranged on the sliding frame (513), and the roller (512) is arranged on the fixed frame (511) and rolls along the fixed frame (511).
8. A copper busbar transport mechanism according to claim 1, characterized in that: The suction cups (534) are multiple in number and are arranged in parallel in the horizontal direction.
9. A copper busbar transport mechanism according to claim 8, characterized in that: A plurality of suction cups (534) are arranged on a connecting rod (533); the connecting rod (533) is fixedly connected to the lifting mechanism; a buffer spring (536) abuts between the suction cup (534) and the lifting mechanism.
10. A copper busbar transport mechanism according to claim 1, characterized in that: It also includes a distance sensor (55) for detecting the distance between the suction cup (534) and the copper busbar (1) and / or the distance between the hook mechanism (54) and the tray (46).
11. A copper busbar transport mechanism according to claim 1, characterized in that: It also includes a lifting position sensor (526) for detecting the limit position of the lifting mechanism.
12. A copper busbar transport mechanism according to claim 1, characterized in that: It also includes a vacuum sensor (535) for detecting the air pressure in the suction cup (534).