Crawler belt core metal heat treatment device
By designing a track core metal heat treatment device, the limiting and efficient cooling of track core metal is achieved by using the transmission mechanism of the sprocket and chain, the problem of low cooling efficiency in the prior art is solved, and the production efficiency and processing effect are improved.
Patent Information
- Application Number
- CN202420575180.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-25
AI Technical Summary
In the existing track core metal heat treatment technology, the cooling efficiency is low or the cooling is not in place, which affects the production efficiency and processing effect.
A heat treatment device for track core gold is designed, which drives chain transmission through sprockets, meshs with spur gears and racks to realize the limit and disengagement limit of track core gold, and is efficiently cooled through the liquid in the storage compartment.
The efficient cooling of tracked core gold is achieved, the production efficiency and processing effect are improved, and the complete cooling of core gold is ensured.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model provides a track core gold heat treatment device, which relates to the technical field of track core gold production. Background Art
[0002] The core gold is the transmission bearing and skeleton material of the rubber track. It plays the role of transmitting power, guiding and lateral support. It bears the mechanical traction and instantaneous huge impact force, and quickly transmits the traction to various parts of the rubber track, so that the rubber track and the machine work closely together to achieve the purpose of mechanical walking.
[0003] Core gold heat treatment is a process of heating the core gold and then cooling it to change the core gold's organizational structure and strengthen the core gold's strength, which can strengthen the core gold and have a stronger bearing capacity. In the existing heat treatment technology for track core gold, the heated core gold is generally placed in a water tank to cool the core gold, or the core gold is conveyed to the water curtain by a conveyor belt for water passing, which has the problem of low efficiency or insufficient cooling, affecting production efficiency and processing effect. Utility Model Content
[0004] In order to overcome the shortcomings of low efficiency or insufficient cooling of existing track core metal cooling methods after heat treatment, the utility model provides a track core metal heat treatment device capable of efficiently cooling the core metal.
[0005] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: a track core gold heat treatment device, comprising a casing, a rotating shaft, a sprocket, a chain, a placement plate, a driving assembly, a heating component and supporting feet, a plurality of supporting feet are installed at the bottom of the casing, two rotating shafts are rotatably arranged in the casing, two sprockets are fixedly connected to the two rotating shafts, a chain is commonly arranged between the sprockets on the two rotating shafts, a plurality of placement plates for placing the track core gold are commonly arranged on the two chains, a driving assembly for driving the sprocket to rotate is arranged in the casing, a heating component for heating the track core gold is installed on the casing, and also includes a fastening mechanism and a storage bin, a fastening mechanism for fixing the track core gold is arranged on the placement plate, a storage bin for storing liquid for cooling the track core gold is installed on the casing, and the track core gold can be accurately dropped into the storage bin through the fastening mechanism.
[0006] Furthermore, the fastening mechanism includes two rotating rods rotatably arranged on the placement plate, a pressure rod is fixedly connected to the rotating rod, a guide sleeve is installed on the pressure rod, a card ball is slidably arranged in the guide sleeve, an elastic member is fixedly connected between the card ball and the pressure rod, two card grooves corresponding to the card ball are provided on both sides of the placement plate, a spur gear is fixedly connected to the rotating rod, two second racks are installed on the casing, and two first racks are installed in the casing, and the spur gears can mesh with the second rack and the first rack in sequence.
[0007] Furthermore, the placement plate is made of heat-resistant metal.
[0008] Further, the lengths of the first rack and the second rack are equal to one quarter of the circumference of the spur gear.
[0009] Furthermore, the driving assembly includes a servo motor installed in the casing, a missing gear is rotatably arranged in the casing, a full gear is fixedly connected to a rotating shaft, the full gear is meshed with the missing gear, and a transmission assembly is jointly arranged on the output shaft of the servo motor and the missing gear.
[0010] Furthermore, the heating component comprises an electric heating box installed on the casing, and a heating wire for heating the track core gold is installed in the electric heating box.
[0011] Furthermore, two positioning blocks are fixedly connected to the placement plate.
[0012] Compared with the prior art, the heat treatment device provided by the embodiment of the utility model has the following advantages: 1. The chain is driven by the sprocket for transmission, so that the spur gear will mesh with the second rack and the first rack in turn, so that the rotating rod drives the pressure rod to rotate, and the track core metal is limited and released from the limit, so that the track core metal can be completely immersed in the storage bin for cooling after heating is completed, thereby achieving the effect of efficiently cooling the track core metal.
[0013] 2. By starting the servo motor, the servo motor drives the missing gear to rotate through the transmission assembly. The missing gear is intermittently meshed with the full gear, so that the track core metal can stop for a while at the heating component under the traction of the chain, waiting for the completion of heating, so as to achieve the effect of driving the transportation operation and taking into account the heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.
[0015] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.
[0016] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model.
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the heating component of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the clamping mechanism of the utility model.
[0019] The names and serial numbers of the parts in the figure are: 1- housing, 2- shaft, 3- sprocket, 4- chain, 5- placement plate, 6- driving assembly, 61- servo motor, 62- transmission assembly, 63- missing gear, 64- full gear, 7- heating component, 71- electric heating box, 72- heating wire, 8- fastening mechanism, 81- rotating rod, 82- pressure rod, 83- guide sleeve, 84- card ball, 85- elastic member, 86- spur gear, 87- first rack, 88- second rack, 9- storage bin, 10- supporting foot, 11- positioning block. DETAILED DESCRIPTION
[0020] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.
[0021] Example 1: A track core gold heat treatment device, see Figure 1-Figure 5 As shown, it includes a casing 1, a rotating shaft 2, a sprocket 3, a chain 4, a placement plate 5, a driving assembly 6, a heating component 7 and a support leg 10. Four support legs 10 are installed at the bottom of the casing 1 by bolt connection. Two rotating shafts 2 are rotatably arranged in the casing 1. Two sprockets 3 are fixedly connected to the two rotating shafts 2 by keys. A chain 4 is commonly arranged between the sprockets 3 on the two rotating shafts 2. A plurality of placement plates 5 for placing track core metal are commonly installed on the two chains 4 by bolt connection. The placement plate 5 is made of heat-resistant metal to prevent the placement plate 5 from being damaged by prolonged heat. A driving assembly 6 for driving the sprocket 3 to rotate is arranged in the casing 1. A heating component 7 for heating the track core metal is installed on the casing 1. It also includes a fastening mechanism 8 and a storage bin 9. A fastening mechanism 8 for fixing the track core metal is arranged on the placement plate 5. A storage bin 9 for storing liquid for cooling the track core metal is installed at the bottom of the casing 1 by bolt connection. The track core metal can accurately fall into the storage bin 9 through the fastening mechanism 8.
[0022] See also Figure 2 and Figure 5As shown, the fastening mechanism 8 includes two rotating rods 81 rotatably arranged on both sides of the placement plate 5, the top of the rotating rod 81 is fixedly connected with a pressure rod 82 by welding, the bottom of the pressure rod 82 is installed with a guide sleeve 83 by welding, a card ball 84 is slidably arranged in the guide sleeve 83, and an elastic member 85 is fixedly connected between the card ball 84 and the pressure rod 82 by welding, two card slots corresponding to the card ball 84 are provided on both sides of the placement plate 5, and a spur gear 86 is fixedly connected to the bottom of the rotating rod 81 by a key, and a second rack 88 is installed on both sides of the upper part of the casing 1 by bolt connection, and a first rack 87 is installed on both sides of the inside of the casing 1 by bolt connection, and the spur gear 86 can mesh with the second rack 88 and the first rack 87 in sequence, and the length of the first rack 87 and the second rack 88 is equal to one-fourth of the circumference of the spur gear 86, so that the spur gear 86 rotates 90 degrees, which can limit the track core metal.
[0023] When the track core metal needs to be heat treated, the track core metal is first placed on the placement plate 5, and then the driving assembly 6 is started. The driving assembly 6 causes the rotating shaft 2 to be rotated by the sprocket 3, and the sprocket 3 drives the chain 4 to transmit, so that the placement plate 5 on the chain 4 drives the track core metal to move toward the heating component 7. When the placement plate 5 moves a certain distance, the spur gear 86 will mesh with the second rack 88, so that the spur gear 86 drives the pressure rod 82 to rotate on the placement plate 5 through the rotating rod 81. At this time, the pressure rod 82 drives the guide sleeve 83 and the elastic member 85 to rotate, so that the card ball 84 slides to another card slot and passes through the elastic member. The elastic member 85 pushes the card ball 84 to engage with the card slot, so that the pressure rod 82 will not rotate easily. At this time, the pressure rod 82 presses the track core metal onto the placement plate 5, and then the heating component 7 heats the track core metal. The heated track core metal flips downward along the transmission of the chain 4, and the traction spur gear 86 of the chain 4 will mesh with the first rack 87, so that the spur gear 86 drives the rotating rod 81 and the pressure rod 82 to rotate in the opposite direction, so that the pressure rod 82 is free from the limit on the track core metal, and the track core metal falls freely into the storage bin 9, so that the track core metal is completely immersed, and the track core metal is cooled by the liquid in the storage bin 9.
[0024] Example 2: Based on Example 1, refer to Figure 2-Figure 4 As shown, the driving assembly 6 includes a servo motor 61 installed at the bottom of the casing 1 by means of bolt connection, a missing gear 63 is rotatably arranged in the casing 1, a full gear 64 is fixedly connected to the rotating shaft 2 on the side close to the servo motor 61 by means of a key, the full gear 64 is meshed with the missing gear 63, and a transmission assembly 62 is jointly arranged on the output shaft of the servo motor 61 and the missing gear 63; the heating component 7 includes an electric heating box 71 installed on the casing 1 by means of bolt connection, and a heating wire 72 for heating the track core metal is installed in the electric heating box 71 by means of bolt connection.
[0025] When the shaft 2 is to drive the sprocket 3 and the chain 4 to rotate, the servo motor 61 is started, and the servo motor 61 drives the missing gear 63 to rotate through the transmission assembly 62. The missing gear 63 intermittently meshes with the full gear 64, and then the full gear 64 drives the shaft 2 to rotate intermittently, and the shaft 2 drives the sprocket 3 to rotate intermittently, so that the track core gold on the placement plate 5 can stop for a while at the heating component 7 to wait for the heating to be completed; when the track core gold needs to be heated, the heating wire 72 is started, and when the track core gold enters the electric heating box 71, the heating wire 72 will heat the track core gold.
[0026] See also Figure 2 As shown, two positioning blocks 11 for limiting the position of the track core metal are fixedly connected to the placement plate 5 by welding. When the pressure rod 82 rotates, the pressure rod 82 easily hits and pushes the track core metal on the placement plate 5. At this time, the positioning blocks 11 can block the displacement of the track core metal to prevent the track core metal from falling off the placement plate 5.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A track core metal heat treatment device, comprising a housing (1), a rotating shaft (2), a sprocket (3), a chain (4), a placement plate (5), a driving assembly (6), a heating component (7) and a supporting foot (10), wherein a plurality of supporting feet (10) are installed at the bottom of the housing (1), two rotating shafts (2) are rotatably arranged in the housing (1), two sprockets (3) are fixedly connected to the two rotating shafts (2), a chain (4) is commonly arranged between the sprockets (3) on the two rotating shafts (2), a plurality of placement plates (5) for placing track core metal are commonly installed on the two chains (4), a driving assembly (6) for driving the sprockets (3) to rotate is arranged in the housing (1), and a heating component (7) for heating the track core metal is installed on the housing (1), wherein: It also includes a fastening mechanism (8) and a storage bin (9); the placement plate (5) is provided with a fastening mechanism (8) for fixing the track core metal; the housing (1) is provided with a storage bin (9) for storing liquid for cooling the track core metal; the fastening mechanism (8) enables the track core metal to accurately fall into the storage bin (9).
2. A track core metal heat treatment device according to claim 1, characterized in that: The fastening mechanism (8) comprises two rotating rods (81) rotatably arranged on the placement plate (5), a pressure rod (82) being fixedly connected to the rotating rod (81), a guide sleeve (83) being installed on the pressure rod (82), a locking ball (84) being slidably arranged in the guide sleeve (83), an elastic member (85) being fixedly connected between the locking ball (84) and the pressure rod (82), two locking grooves corresponding to the locking ball (84) being provided on both sides of the placement plate (5), a spur gear (86) being fixedly connected to the rotating rod (81), two second racks (88) being installed on the housing (1), two first racks (87) being installed in the housing (1), and the spur gear (86) being capable of meshing with the second rack (88) and the first rack (87) in sequence.
3. A track core metal heat treatment device according to claim 1, characterized in that: The placement plate (5) is made of heat-resistant metal.
4. A track core metal heat treatment device according to claim 2, characterized in that: The length of the first rack (87) and the second rack (88) is equal to one quarter of the circumference of the spur gear (86).
5. A track core metal heat treatment device according to claim 1, characterized in that: The driving assembly (6) comprises a servo motor (61) mounted in a housing (1), a missing gear (63) being rotatably arranged in the housing (1), a full gear (64) being fixedly connected to a rotating shaft (2), the full gear (64) being meshed with the missing gear (63), and a transmission assembly (62) being arranged on the output shaft of the servo motor (61) and the missing gear (63).
6. A track core metal heat treatment device according to claim 1, characterized in that: The heating component (7) comprises an electric heating box (71) mounted on the housing (1), wherein a heating wire (72) for heating the track core metal is installed in the electric heating box (71).
7. A track core metal heat treatment device according to claim 1, characterized in that: Two positioning blocks (11) are fixedly connected to the placement plate (5).