Leveling and cutting machine for sofa fabric imitating sheepskin hand feeling

By designing a sheepskin-like sofa fabric leveling and cutting machine that includes a workbench, fabric seat, leveling components and cutting table, the problems of fabric wrinkles and equipment pollution during production are solved, and efficient leveling, cutting and recycling of fabrics are achieved, and work efficiency and convenience of equipment maintenance are improved.

CN222541130UActive Publication Date: 2025-02-28ZHEJIANG KEHAO TEXTILE CO LTD
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Patent Information

Application Number
CN202420934787.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-28
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Existing sofa fabric cutting devices are difficult to deal with wrinkled fabrics during production and are easily contaminated by dust, gravel and debris, resulting in equipment damage and maintenance difficulties. At the same time, the fabric is not convenient for recycling and transportation after cutting.

Method used

A leveling and cutting machine for imitation sheepskin hand-feeling sofa fabrics is designed, including a workbench, fabric seat, leveling components and cutting tables. The working motor drives the working screw to rotate, the leveling frame slides on the working slide rail, and the heating plate and the ironing plate are used to level and cut the fabric. The flip motor drives the flip cover to rotate to avoid dust and debris entering. Cutting motors and recycling motors are used to cut and recycle fabrics, respectively.

Benefits of technology

It effectively solves the wrinkle problem during fabric production, avoids equipment pollution and damage, simplifies the maintenance process, and makes the cut fabric easy to be recycled and transported, improving work efficiency and resource utilization.

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Abstract

The utility model relates to the technical field of sofa fabric processing, and discloses a sheepskin-like sofa fabric leveling and cutting machine which comprises a workbench, the upper surface of the workbench is fixedly connected with a cloth seat, and the upper surface of the cloth seat is rotationally connected with a cloth shaft, a working sliding rail, a working motor and a working lead screw. The cloth flattening device is reasonable in structure, cloth is stored on the surface of the cloth shaft, the cloth seat is fixed, the flattening frame slides on the working sliding rail, the heating plate heating controller controls and adjusts the temperature, and the heating plate and the cloth are separated through the ironing isolation plate, so that loss and waste caused by illegal use of the cloth due to over-ironing of the heating plate are avoided; the heating plate heats and lifts the leveling frame to level the wrinkled cloth, subsequent processing of workers is facilitated, the situation that wrinkles need to be ironed by the subsequent workers, and time and labor are wasted is avoided, a flip motor drives a flip shaft to rotate, a flip cover rotates and turns over, and equipment damage caused by dust, pebbles and sundries is avoided; and the rotation of the overturning cover is convenient for a maintenance worker to repair and maintain the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of sofa fabric processing, in particular to a flattening and cutting machine for sofa fabrics with an imitation sheepskin feel. Background Art

[0002] Imitation sheepskin is a composite material. Some are made of pressed leather scraps and some are made of PU leather. Imitation sheepskin or imitation cowhide are the same. The quality of pressed leather scraps is better than that of PU, and the texture of imitation sheepskin is better than that of PU. It is a kind of sofa fabric. Sofa is a kind of soft furniture, which is generally equipped with cushions, springs or thick foam plastics inside, and covered with fabric or leather outside to form a soft surface that comes into contact with the human body.

[0003] A sofa fabric cutting device disclosed in the Chinese utility model patent application disclosure specification CN217149677U, although the rotating shaft is driven to rotate by a rotating motor, the cutting knife fixed on the rotating shaft rotates with the rotating shaft and is in a working state, the operator pulls the cloth to be cut wound on the cloth reel, and the cloth is passed from the lower part of the pressing column during the pulling process, and the cloth is continuously pulled so that the cloth passes through the cutting knife, and the cutting knife can cut the cloth, and then the cut cloth is wound on the receiving reel, and the pressing column slides up and down through the support rod during the cutting process, and is adjusted to a suitable working position through the locking component. The cloth can be locked, and the operator can flatten and clean the cloth by the bristles at the bottom of the pressure column. However, the equipment can only clean and cut the lines wrapped around the bristles through the cleaning component, so as to ensure the normal cleaning operation of the cloth by the bristles. However, before processing all other fabrics, some fabrics will be wrinkled during production and need to be flattened for illegal use, and dust, stones and debris should be prevented from entering the equipment to cause damage to the equipment and facilitate subsequent repair and maintenance, as well as cutting the cloth into the same size for subsequent recycling and transportation. Therefore, a utility model is proposed to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a flattening and cutting machine for sofa fabrics with an imitation sheepskin feel, which solves the problem of wrinkles in fabric production and avoids equipment damage caused by dust, stones and debris, and facilitates subsequent repair and maintenance and recycling and transportation of cut fabrics.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a flattening and cutting machine for sofa fabrics with an imitation sheepskin feel, comprising a workbench, the upper surface of the workbench is fixedly connected with a fabric seat, the upper surface of the fabric seat is rotatably connected with a fabric shaft, the upper surface of the workbench is fixedly connected with a working slide rail, the upper surface of the working slide rail is plugged with a working motor, one end of the working motor is sleeved with a working lead screw, one side of the working slide rail is slidably connected with a flattening component, one side of the flattening component is plugged with a flip motor, one end of the flip motor is sleeved with a flip shaft, the surface of the flip shaft is sleeved with a flip cover, one side of the workbench is fixedly connected with a cutting table, the interior of the cutting table is sleeved with a cutting shaft, one end of the cutting shaft is sleeved with a cutting motor, the upper surface of the workbench is plugged with a recycling component, one side of the cutting table is plugged with a battery, and one side of the workbench is plugged with a tool box.

[0008] Optionally, the leveling assembly includes a leveling frame, an anti-scalding frame, an isolation plate, a heating plate, a heater, and a controller. The bottom of the leveling frame is slidably connected to the anti-scalding frame, the isolation plate is plugged into the anti-scalding frame, the internal thread of the leveling frame passes through a heating plate, the upper surface of the heating plate is fixedly connected to a heater, and one end of the heater is plugged into a controller.

[0009] Optionally, a heating seat is provided on the upper surface of the heating plate, and the heating seat and the controller are adapted to each other to increase stability.

[0010] Optionally, the recovery component includes a motor seat, a fixing clamp, a recovery shaft, a recovery motor, and a recovery seat. The upper surface of the motor seat is threaded with a fixing clamp, the top of the motor seat is plugged with a recovery shaft, one end of the recovery shaft is sleeved with a recovery motor, and the other end of the recovery shaft is sleeved with a recovery seat.

[0011] Optionally, a motor hole is provided on the top of the motor seat, and the motor hole of the motor seat fixes the recycling motor to prevent it from falling off.

[0012] Optionally, a cloth clamp is provided on the upper surface of the cloth seat, and the cloth clamp is fixed to the cloth seat by bolts to avoid friction damage.

[0013] Optionally, a working hole is provided at the bottom of the working slide rail, and the working hole of the working slide rail is used to fix and limit the working lead screw to prevent displacement.

[0014] Optionally, a cutting knife is provided at one end of the cutting shaft, and the cutting knife is made of stainless steel.

[0015] In summary, the technical effects and advantages of the utility model are:

[0016] 1. The utility model has a reasonable structure. The cloth seat is fixed by storing the cloth on the surface of the cloth shaft, the working motor drives the working screw to rotate, the leveling frame slides on the working slide rail, the heating plate is heated, the controller controls and adjusts the temperature, the ironing plate separates the heating plate from the fabric to prevent the heating plate from over-scalding the cloth and causing losses and waste due to illegal use, the heating of the heating plate and the lifting and lowering of the leveling frame level the wrinkled cloth, which is convenient for subsequent workers to process and avoids the need for subsequent workers to iron the wrinkles, which is time-consuming and laborious and affects the progress of subsequent work, the flap motor drives the flap shaft to rotate, so that the flip cover rotates and flips on the leveling component to avoid damage to the equipment caused by dust, stones and debris, and the rotation of the flip cover is convenient for maintenance workers to repair and maintain the equipment.

[0017] 2. In the utility model, the cutting motor drives the cutting shaft to rotate, and the cloth is cut and divided, so that the cloth is the same size, which is convenient for recycling, saving the physical exertion of employees and improving work efficiency. The recycling motor drives the recycling shaft to rotate, and the flattened and cut cloth is recycled to the surface of the recycling shaft. The rotation of the recycling shaft speeds up the recycling of the cloth, saving the workers' time and avoiding the waste of physical exertion. The recycled cloth is convenient for subsequent loading and unloading and transportation, and the workers can quickly take it out during processing, saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is an exploded schematic diagram of the workbench structure of the utility model;

[0020] Figure 3 This is an exploded schematic diagram of the leveling frame structure of the utility model;

[0021] Figure 4 This is an exploded schematic diagram of the cutting table structure of the utility model;

[0022] Figure 5 This is a schematic plan view of the structure of the cutting table of the utility model;

[0023] Figure 6 This is an exploded schematic diagram of the recovery shaft structure of the utility model.

[0024] In the figure: 1. workbench; 2. fabric seat; 201. fabric clamp; 3. fabric shaft; 4. working slide rail; 5. working motor; 6. working screw; 7. leveling assembly; 701. leveling frame; 702. anti-scalding frame; 703. scalding plate; 704. heating plate; 705. heater; 706. controller; 8. flip motor; 9. flip shaft; 10. flip cover; 11. cutting table; 12. cutting shaft; 13. cutting motor; 14. recycling assembly; 1401. motor seat; 1402. fixing clamp; 1403. recycling shaft; 1404. recycling motor; 1405. recycling seat; 15. battery; 16. tool box. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example: Reference Figure 1-Figure 6 The shown machine is a flattening and cutting machine for sofa fabrics with an imitation sheepskin feel, comprising a workbench 1, a fabric seat 2 being fixedly connected to the upper surface of the workbench 1, a fabric shaft 3 being rotatably connected to the upper surface of the fabric seat 2, a working slide rail 4 being fixedly connected to the upper surface of the workbench 1, a working motor 5 being plugged into the upper surface of the working slide rail 4, a working lead screw 6 being sleeved at one end of the working motor 5, a flattening assembly 7 being slidably connected to one side of the working slide rail 4, a flip motor 8 being plugged into one side of the flattening assembly 7, a flip shaft 9 being sleeved at one end of the flip motor 8, a flip cover 10 being sleeved on the surface of the flip shaft 9, a cutting table 11 being fixedly connected to one side of the workbench 1, a cutting shaft 12 being sleeved inside the cutting table 11, a cutting motor 13 being sleeved at one end of the cutting shaft 12, a recycling assembly 14 being plugged into the upper surface of the workbench 1, a battery 15 being plugged into one side of the cutting table 11, and a tool box 16 being plugged into one side of the workbench 1.

[0027] As a preferred implementation in this embodiment, Figure 2 and Figure 3As shown, a cloth seat 2 is fixedly connected to the upper surface of the workbench 1, and a cloth clamp 201 is provided on the upper surface of the cloth seat 2. The cloth clamp 201 is fixed to the cloth seat 2 by bolts to avoid friction damage. The cloth seat 2 and the cloth clamp 201 are symmetrical in number. A cloth shaft 3 is rotatably connected to the upper surface of the cloth seat 2. A working slide rail 4 is fixedly connected to the upper surface of the workbench 1. A working motor 5 is plugged into the upper surface of the working slide rail 4. A working lead screw 6 is sleeved on one end of the working motor 5. A working hole is provided at the bottom of the working slide rail 4. The working hole of the working slide rail 4 fixes and limits the working lead screw 6 to avoid displacement. Leveling sliders are provided on both sides of the leveling frame 701. The leveling sliders are adapted to the working slide rail 4. A leveling component 7 is slidably connected to one side of the working slide rail 4. The leveling component 7 includes a leveling frame 701, an anti-scalding frame 702, an isolation plate 703, a heating plate 704, a heater 705, a control The bottom of the leveling frame 701 is slidably connected with an anti-scalding frame 702, and an scalding isolation plate 703 is inserted inside the anti-scalding frame 702. The internal thread of the leveling frame 701 passes through a heating plate 704, and a heater 705 is fixedly connected to the upper surface of the heating plate 704. One end of the heater 705 is plugged with a controller 706. A heating seat is provided on the upper surface of the heating plate 704, and the heating seat and the controller 706 are adapted to each other to increase stability. The controller 706 is an electric iron thermostat. The working principle of the electric iron thermostat is mainly based on a bimetallic temperature sensor. This sensor is made of two metal sheets with different thermal expansion coefficients. When the temperature changes, the bimetallic strip will bend due to the different degrees of thermal expansion of different metals. At room temperature, the contacts of the bimetallic strip are in contact with the contacts on the elastic copper sheet to form a closed loop, allowing current to pass through, thereby heating the heating element of the electric iron.As the power-on time increases, the temperature of the iron soleplate increases. When the set temperature is reached, the bimetallic strip is bent by the heat, causing its contacts to separate from the contacts on the elastic copper sheet, thereby disconnecting the circuit and stopping heating. When the temperature drops, the bimetallic strip returns to its original state, the contacts touch again, the circuit is connected, and the soleplate temperature rises again. In this way, the electric iron can automatically control the temperature and keep it within an appropriate range. The user adjusts the temperature by rotating the knob on the thermostat. The rotation of the knob is actually adjusting the bending degree of the bimetallic strip, thereby controlling the amount of heat released by the heating element per unit time to achieve the purpose of adjusting the temperature. A flip motor 8 is plugged into one side of the flattening component 7, and a flip shaft 9 is sleeved on one end of the flip motor 8. A flip cover 10 is sleeved on the surface of the flip shaft 9. During use, cloth is stored on the surface of the cloth shaft 3, and the cloth shaft 3 is fixed to the cloth seat 2 by bolts and cloth clamps 201, so that the cloth on the cloth shaft 3 is fixed to prevent it from falling off. The motor 5 drives the working screw 6 to rotate, so that the leveling frame 701 slides up and down in the working slide rail 4, and heats the heating plate 704 through the heater 705. The temperature is controlled and adjusted through the controller 706. The heating plate 704 is separated from the fabric by the ironing isolation plate 703 to avoid the heating plate 704 from over-scalding and damaging the fabric and causing economic losses and waste. The wrinkled fabric just produced is not used illegally and is processed subsequently. The wrinkled fabric is flattened by heating the heating plate 704 and lifting and lowering the leveling frame 701, which is convenient for subsequent workers to process and avoids the need for subsequent workers to iron the wrinkles, which is time-consuming and labor-intensive, and affects the progress of subsequent work. The flip motor 8 drives the flip shaft 9 to rotate, so that the flip cover 10 rotates and flips on the leveling component 7, which avoids dust, stones and debris from entering the equipment, causing damage to the equipment and affecting the progress of work. The rotation of the flip cover 10 facilitates maintenance workers to repair and maintain the equipment.

[0028] like Figure 1 and Figure 6As shown, in this embodiment, a cutting table 11 is fixedly connected to one side of the workbench 1, a cutting shaft 12 is sleeved inside the cutting table 11, a cutting motor 13 is sleeved at one end of the cutting shaft 12, a cutting knife is provided at one end of the cutting shaft 12, and the cutting knife is made of stainless steel and the number is four. The cutting motor 13 is symmetrical with the cutting shaft 12 and the number is four. A recovery component 14 is plugged into the upper surface of the workbench 1, and the recovery component 14 includes a motor seat 1401, a fixing clamp 1402, a recovery shaft 1403, a recovery motor 1404, and a recovery seat 1405. The fixing clamp 1402 is threaded through the upper surface of the motor seat 1401, the recovery shaft 1403 is plugged into the top of the motor seat 1401, one end of the recovery shaft 1403 is sleeved with the recovery motor 1404, and the other end of the recovery shaft 1403 is sleeved with the recovery seat 1405. A motor hole is provided on the top of the motor seat 1401, and the motor hole of the motor seat 1401 The recycling motor 1404 is fixed to prevent it from falling off. There are two fixing clips 1402. The motor base 1401, the recycling shaft 1403, and the recycling base 1405 are made of stainless steel. A battery 15 is plugged into one side of the cutting table 11, and a tool box 16 is plugged into one side of the workbench 1. During use, the cutting motor 13 drives the cutting shaft 12 to rotate, and the cloth is cut and divided, so that irregular cloths are made of the same size, which is convenient for subsequent recycling, greatly saving the physical exertion of employees and speeding up work efficiency. The recycling motor 1404 drives the recycling shaft 1403 to rotate, so that the flattened and cut cloth is recycled to the surface of the recycling shaft 1403. The rotation of the recycling shaft 1403 speeds up the recycling of the cloth, saves the workers' time and avoids waste of physical strength. The recycled cloth is convenient for subsequent loading and unloading and transportation, and the workers can quickly take it out during processing, saving time and speeding up work efficiency.

[0029] How this utility works:

[0030] During use, the cloth is stored on the surface of the cloth shaft 3, the cloth shaft 3 is fixed to the cloth seat 2 by bolts and the cloth clamp 201, the working motor 5 drives the working screw 6 to rotate, so that the leveling frame 701 slides up and down in the working slide rail 4, the heater 705 heats the heating plate 704, the controller 706 controls and adjusts the temperature, the heating plate 704 and the fabric are separated by the ironing plate 703, the flip cover motor 8 drives the flip cover shaft 9 to rotate, so that the flip cover 10 rotates and flips on the leveling component 7, the cutting motor 13 drives the cutting shaft 12 to rotate, and the cloth is cut and divided, the recovery motor 1404 drives the recovery shaft 1403 to rotate, so that the flattened and cut cloth is recovered to the surface of the recovery shaft 1403, and the recovery shaft 1403 is rotated to accelerate the recovery of the cloth. The lifting of the frame 701 can flatten the wrinkled fabric, which is convenient for subsequent workers to process and avoids the need for subsequent workers to iron the wrinkles, which is time-consuming and labor-intensive, and affects the progress of subsequent work. The heating plate 704 is separated from the fabric by the ironing plate 703 to avoid the heating plate 704 over-scalding and damaging the fabric, which causes economic losses and waste, and avoids dust, stones and debris entering the equipment, causing equipment damage and affecting the progress of work. The rotation of the flip cover 10 facilitates maintenance workers to repair and maintain the equipment, making irregular fabrics of the same size, which is convenient for subsequent recycling, greatly saving employees' physical exertion and speeding up work efficiency. The rotation of the recycling shaft 1403 speeds up the recycling of fabrics, saves workers' time and avoids waste of physical strength. The recycled fabrics are convenient for subsequent loading and unloading and transportation, and can be quickly taken out by workers during processing, saving time and speeding up work efficiency.

[0031] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A flattening and cutting machine for sofa fabrics with an imitation sheepskin feel, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a cloth seat (2), the upper surface of the cloth seat (2) is rotatably connected to a cloth shaft (3), the upper surface of the workbench (1) is fixedly connected to a working slide rail (4), the upper surface of the working slide rail (4) is plugged with a working motor (5), one end of the working motor (5) is sleeved with a working lead screw (6), one side of the working slide rail (4) is slidably connected to a leveling component (7), one side of the leveling component (7) is plugged with a flip motor (8), and the flip motor ( One end of the workbench (8) is sleeved with a flip cover shaft (9), the surface of the flip cover shaft (9) is sleeved with a flip cover (10), one side of the workbench (1) is fixedly connected to a cutting table (11), the interior of the cutting table (11) is sleeved with a cutting shaft (12), one end of the cutting shaft (12) is sleeved with a cutting motor (13), the upper surface of the workbench (1) is plugged with a recycling component (14), one side of the cutting table (11) is plugged with a battery (15), and one side of the workbench (1) is plugged with a tool box (16).

2. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 1, characterized in that: The leveling assembly (7) comprises a leveling frame (701), an anti-scalding frame (702), an isolating plate (703), a heating plate (704), a heater (705), and a controller (706); the bottom of the leveling frame (701) is slidably connected to the anti-scalding frame (702); the interior of the anti-scalding frame (702) is plugged with the isolating plate (703); the internal thread of the leveling frame (701) penetrates the heating plate (704); the upper surface of the heating plate (704) is fixedly connected to the heater (705); and one end of the heater (705) is plugged with the controller (706).

3. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 2, characterized in that: A heating seat is provided on the upper surface of the heating plate (704), and the heating seat and the controller (706) are adapted to each other to increase stability.

4. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 1, characterized in that: The recovery component (14) comprises a motor seat (1401), a fixing clamp (1402), a recovery shaft (1403), a recovery motor (1404), and a recovery seat (1405); the fixing clamp (1402) is threadedly penetrated through the upper surface of the motor seat (1401); the recovery shaft (1403) is plugged into the top of the motor seat (1401); one end of the recovery shaft (1403) is sleeved with the recovery motor (1404); and the other end of the recovery shaft (1403) is sleeved with the recovery seat (1405).

5. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 4, characterized in that: A motor hole is provided on the top of the motor seat (1401), and the motor hole of the motor seat (1401) fixes the recovery motor (1404) to prevent it from falling off.

6. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 1, characterized in that: A cloth clamp (201) is provided on the upper surface of the cloth seat (2), and the cloth clamp (201) is fixed to the cloth seat (2) by means of bolts to avoid friction damage.

7. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 1, characterized in that: A working hole is provided at the bottom of the working slide rail (4), and the working hole of the working slide rail (4) is used to fix and limit the working lead screw (6) to prevent displacement.

8. The flattening and cutting machine for sofa fabrics with imitation sheepskin feel according to claim 1, characterized in that: One end of the cutting shaft (12) is provided with a cutting knife, and the material of the cutting knife is stainless steel.

Citation Information

Patent Citations

  • Sofa cloth cutting device

    CN217149677U