Full-automatic disassembling machine for circular microphone

By designing a circular microphone automatic disassembly machine including a transmission mechanism, a vibrator and a cutting knife, the problem of low disassembly efficiency of circular microphones in the prior art is solved, and an efficient and automatic disassembly process is achieved, which improves production efficiency and product consistency.

CN222547624UActive Publication Date: 2025-02-28WEIFANG TONGDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202323490080.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-02-28
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The prior art is inefficient in the disassembly of circular microphones, resulting in an increase in defective products and waste of manual labor hours.

Method used

A circular microphone head is designed to realize automatic disassembly, including a base, transmission mechanism, vibrator and cutting knife. Through the vibration of the clamping parts and vibrator of the transmission mechanism, the circular microphone is automatically clamped, conveyed and cut, and automatic disassembly is achieved.

Benefits of technology

It realizes fully automatic disassembly, improves production efficiency, reduces the defective yield and manual labor hours, and improves product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of automatic disassembly of MICs, and provides a full-automatic disassembly machine for round microphones, which comprises a base and a transmission mechanism, supports are arranged at two ends of the base, a vibrator is arranged between the supports on one side, the transmission mechanism is arranged between the supports, and the vibrator is connected with the transmission mechanism. The transmission mechanism comprises a gear and a first conveying belt, a plurality of clamping parts are arranged on the first conveying belt, a cutting knife is arranged on one side of the transmission mechanism, a clamping device is arranged on the opposite face of the cutting knife, rotating shafts are arranged at the two ends of the clamping device, a second conveying belt is arranged on the two rotating shafts, and the second conveying belt is arranged on the second conveying belt. And a clamping component is arranged on the second conveying belt, and one rotating shaft is connected with the first conveying belt in a sliding manner, so that all equipment in the unit can be effectively operated by one person, the production efficiency is greatly improved, defective products are reduced, the labor is reduced, the yield is improved, and the consistency of products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic disassembly of MICs, in particular to a fully automatic disassembly machine for a circular microphone head. Background Art

[0002] A circular microphone head automatic disassembly unit is disclosed. Previously, the operation was done manually with low efficiency (<300 PCS / H / person). According to the present invention, all circular microphones can be fully automatically disassembled according to different models and sizes. This new type of unit significantly improves efficiency (2000-3000 / H / person), improves microphone head disassembly efficiency, and reduces labor waste. Manual disassembly of each microphone head using diagonal pliers results in an increase in defective products and a risk of reduced efficiency.

[0003] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0004] In view of the above-mentioned defects, the purpose of the utility model is to provide a fully automatic disassembly machine for a circular microphone head, which has a simple structure and is easy to use. All equipment of this unit can be effectively operated by one person, thereby greatly improving production efficiency, reducing defective products, reducing labor, increasing the rate of finished products, and improving product consistency.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a fully automatic disassembly machine for a circular microphone, comprising a base and a transmission mechanism, wherein brackets are arranged at both ends of the base, a vibrator is arranged between the brackets on one side, a transmission mechanism is arranged between the brackets, the transmission mechanism comprises gears and a first conveyor belt, a plurality of clamping components are arranged on the first conveyor belt, a cutting knife is arranged on one side of the transmission mechanism, a clamping device is arranged on the opposite surface of the cutting knife, rotating shafts are arranged at both ends of the clamping device, a second conveyor belt is arranged on the two rotating shafts, a clamping component is arranged on the second conveyor belt, and one of the rotating shafts is slidably connected with the first conveyor belt.

[0006] According to the utility model, a circular microphone head realizes a fully automatic disassembling machine, the gear and the bracket in the transmission mechanism are connected through a short shaft, and the gear and the short shaft are rotationally matched.

[0007] According to the utility model, a circular microphone head realizes a fully automatic disassembly machine, the vibrator is a disc vibrator, a driving member is arranged at the bottom of the vibrator, and the output shaft of the driving member is connected to one of the gears in the transmission mechanism.

[0008] According to a circular microphone head of the utility model, a fully automatic disassembling machine is realized, and the sizes of the clamping parts arranged on the first conveyor belt are not completely equal, and the clamping devices are arranged with different sizes.

[0009] According to the utility model, a circular microphone head realizes a fully automatic disassembling machine, the top of the vibrator is provided with an outlet, and the outlet of the vibrator is fixedly connected to the straight rail.

[0010] According to the utility model, a circular microphone realizes a fully automatic disassembling machine, a baffle is arranged at one end of the cutting knife, the baffle is fixedly connected to the base, and the baffle is arranged in parallel with the straight rail.

[0011] According to the utility model, a circular microphone realizes a fully automatic disassembling machine, the baffle is provided with a second driving member, the second driving member and the cutting knife are connected through a telescopic shaft, the bottom end of the cutting knife is provided with a material receiving box, and the material receiving box is provided with a partition.

[0012] The purpose of the utility model is to provide a fully automatic disassembly machine for circular microphone heads, which clamps circular microphones of different sizes through the clamping parts of different sizes on the transmission mechanism and transmits them to the vibrator. The vibrator vibrates and regularly transports the circular microphones to the straight track. The clamping device on the opposite side of the cutting knife clamps the connection of the microphone head, and the cutting knife cuts the outer shell, and the internal parts fall into the receiving box. In summary, the beneficial effects of the utility model are: the utility model can effectively allow one person to operate all the equipment of this unit, greatly improve production efficiency, reduce defective products, reduce labor, increase the yield rate, and improve product consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 yes Figure 1 Schematic diagram of the lateral structure;

[0015] Figure 3 yes Figure 1 A schematic diagram of a top view structure;

[0016] In the figure: 1-base, 11-bracket, 2-transmission mechanism, 21-first conveyor belt, 22-gear, 23-rotating shaft, 24-second conveyor belt, 3-vibrator, 31-driving member, 32-short shaft, 4-straight rail, 5-baffle, 51-second driving member, 52-telescopic shaft, 6-cutting knife, 7-clamping component, 8-material receiving box. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0018] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0019] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0020] See also Figure 1 to Figure 3 The utility model provides a fully automatic disassembly machine for a circular microphone head, comprising a base 1 and a transmission mechanism 2, wherein brackets 11 are arranged at both ends of the base 1, a transmission mechanism 2 is arranged between the two brackets 11, the transmission mechanism 2 comprises a gear 22 connected with a first conveyor belt 21, a plurality of clamping components 7 are arranged on the first conveyor belt 21, a cutting knife 6 is arranged on one side of the transmission mechanism 2, a clamping device is arranged on the opposite side of the cutting knife 6, rotating shafts 23 are arranged at both ends of the clamping device, a second conveyor belt 24 is arranged between the two rotating shafts 23, a clamping component 7 is arranged on the second conveyor belt 24, and one of the rotating shafts 23 is slidably connected with the first conveyor belt 21.

[0021] In a further embodiment, the gear 22 and the bracket 11 in the transmission mechanism 2 are connected through a short shaft 32, and the gear 22 and the short shaft 32 are rotatably matched. The vibrator 3 is a disc vibrator, and a driving member 31 is provided at the bottom of the vibrator 3. The output shaft of the driving member 31 is connected to one of the gears 22 in the transmission mechanism 2, and the short shaft 32 and the output shaft of the driving member 31 fix the position of the gear 22. The rotational cooperation between the gear 22 and the short shaft 32 ensures that the conveyor belt can perform circular motion around the gear 22.

[0022] In a further embodiment, the sizes of the clamping components 7 provided on the first conveyor belt 21 are not completely equal, and the clamping components 7 are provided with different sizes. The clamping components 7 of different sizes can clamp circular microphones of different sizes, thereby solving the problem of needing to manually adjust the size of the clamping components 7.

[0023] In a further embodiment, an outlet is provided at the top of the vibrator 3, and the outlet of the vibrator 3 is fixedly connected to the straight rail 4. A baffle 5 is provided at one end of the cutting knife 6, and the baffle 5 is fixedly connected to the base 1, and the baffle 5 and the straight rail 4 are arranged in parallel. The baffle 5 is used to fix the position of the cutting knife 6, and the baffle 5 and the straight rail 4 are arranged in parallel to better perform cutting operations.

[0024] In a further embodiment, a second driving member 51 is provided on the baffle 5, and the second driving member 51 and the cutting knife 6 are connected by a telescopic shaft 52. A receiving box 8 is provided at the bottom end of the cutting knife 6, and the receiving box 8 is provided with a partition. The partition of the receiving box 8 is used to collect the internal components of the MIC of different sizes after cutting.

[0025] In a further embodiment, different clamping components 7 are used according to the size of the product, the product is placed on the equipment vibrator 3, the circular surface of the product enters the straight rail 4, the clamping component 7 clamps the product, moves to the position of the cutting knife 6, and the clamping mechanism rotates 360° along the circular side wall of the outer shell to cut the outer shell, and the internal components of the MIC fall into the receiving box 8, thereby realizing automatic disassembly of the product.

[0026] In summary, the utility model clamps circular microphones of different sizes through the clamping parts of different sizes on the transmission mechanism, and transmits them to the vibrator. The vibrator vibrates and regularly transports the circular microphone to the straight track. The clamping device on the opposite side of the cutting knife clamps the connection of the microphone head, and the cutting knife cuts the outer shell, and the internal parts fall into the receiving box. In summary, the beneficial effects of the utility model are: the utility model can effectively allow one person to operate all the equipment of this unit, greatly improve production efficiency, reduce defective products, reduce labor, increase the yield rate, and improve product consistency.

[0027] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field can make various corresponding changes and deformations based on the present invention, but these corresponding changes and deformations should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A fully automatic disassembly machine for a circular microphone head, characterized in that: It includes a base and a transmission mechanism, wherein brackets are arranged at both ends of the base, a vibrator is arranged between the brackets on one side, a transmission mechanism is arranged between the brackets, the transmission mechanism includes gears and a first conveyor belt, a plurality of clamping components are arranged on the first conveyor belt, a cutting knife is arranged on one side of the transmission mechanism, a clamping device is arranged on the opposite side of the cutting knife, rotating shafts are arranged at both ends of the clamping device, a second conveyor belt is arranged on the two rotating shafts, a clamping component is arranged on the second conveyor belt, and one of the rotating shafts is slidably connected to the first conveyor belt.

2. The fully automatic disassembly machine for a round microphone according to claim 1, characterized in that: The gear and the bracket in the transmission mechanism are connected via a short shaft, and the gear and the short shaft are rotationally matched.

3. The fully automatic disassembly machine for a round microphone according to claim 1, characterized in that: The vibrator is a disc vibrator, a driving member is arranged at the bottom of the vibrator, and an output shaft of the driving member is connected to one of the gears in the transmission mechanism.

4. The fully automatic disassembly machine for a round microphone according to claim 1, characterized in that: The sizes of the clamping components arranged on the first conveyor belt are not completely equal, and the clamping components are arranged with different sizes.

5. The fully automatic disassembly machine for a round microphone according to claim 1, characterized in that: The top of the vibrator is provided with an outlet, and the outlet of the vibrator is fixedly connected to the straight rail.

6. The fully automatic disassembly machine for a round microphone according to claim 1, characterized in that: A baffle is arranged at one end of the cutting knife, the baffle is fixedly connected to the base, and the baffle is arranged in parallel with the straight rail.

7. The fully automatic disassembly machine for a round microphone according to claim 6, characterized in that: The baffle is provided with a second driving member, the second driving member and the cutting knife are connected through a telescopic shaft, the bottom end of the cutting knife is provided with a material receiving box, and the material receiving box is provided with a partition.