Corn thresher
By setting up dust removal components and screening components in the corn threshing machine, the problem of mixing corn cores and corn kernels is solved, and efficient separation and quality assurance of corn kernels is achieved.
Patent Information
- Application Number
- CN202421241341.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing corn threshing machine easily mixes the corn core with the corn kernels during the threshing process, affecting the quality of the discharge.
A corn threshing machine was designed, including dust removal components and screening components. The dust removal assembly separates light impurities through a vacuum tube and a fan, and the screening assembly separates corn kernels and corn cores through a screen and drive, and discharges corn kernels through a guide plate.
Effectively separate corn kernels and corn cores, improve the purity and quality of corn kernels, and ensure the quality of corn kernels discharged.
Smart Images

Figure CN222548085U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of threshers, in particular to a corn thresher. Background Art
[0002] Corn is one of the most important food grains in the world. About one-third of the world's population today uses corn as their staple food. Corn has a higher protein content than rice, a higher fat content than flour, rice and millet, and a higher calorie content than flour, rice and sorghum. Corn is an important food crop and an important source of feed. However, due to its large size and the fact that only corn kernels are edible, in order to improve the storage efficiency of corn, the corn needs to be threshed before storage.
[0003] Corn is usually threshed by a thresher. Currently, the most common threshers usually use a driving device to drive the rotor to rotate to thresh the corn. This method generates a large force when the rotor rotates, which can easily break the corn cob. The corn cob and corn kernels are mixed together, which can easily affect the discharge quality of the device. Utility Model Content
[0004] The utility model provides a corn thresher, aiming to solve the problem that corn cobs are easily mixed and the quality of corn kernels is affected by the existing corn thresher proposed in the above background technology.
[0005] To solve the above problems, the utility model is implemented as follows: a corn thresher comprises: a shell; an isolating cylinder, which is fixed in the shell; a transmission rod, which is rotatably installed in the shell and located in the isolating cylinder, and the transmission rod is provided with a plurality of clamping plates for clamping corn; a first motor, which is installed on the shell, and a reducer is fixed on the output shaft of the first motor, and the reducer is fixedly connected to the transmission rod; a material guide plate, which is fixed in the shell, and the angle between the material guide plate and the bottom inner wall of the shell is 30 degrees; a dust removal assembly, which is arranged on the shell, and the dust removal assembly is used to separate light impurities; a screening assembly, which is arranged in the shell, and the screening assembly is used to screen corn kernels.
[0006] Preferably, the dust removal assembly includes multiple dust suction tubes, a limit box, a connecting pipe and a fan, the multiple dust suction tubes are fixed on the shell, the limit box is fixed on the shell and fixedly connected to the multiple dust suction tubes, the connecting pipe is installed on the limit box, the fan is fixed on the bottom of the shell, and the air inlet end of the fan is fixedly connected to the connecting pipe.
[0007] Preferably, the screening assembly includes a support ring, a plurality of springs, a collecting box and a driving member, the support ring is fixed in the shell, the plurality of springs are fixedly mounted on the top of the support ring, the collecting box is fixed on the top of the plurality of springs, a screen is provided at the bottom of the collecting box, the driving member is arranged in the shell, and the outer wall of the collecting box is in contact with the inner wall of the shell.
[0008] Preferably, the driving member is composed of a second motor and a camshaft, a fixing ring is fixed to the bottom of the collection box, a camshaft is rotatably installed in the shell, the camshaft is in contact with the fixing ring, the second motor is fixed on the shell, and the output shaft of the second motor is fixedly connected to the camshaft.
[0009] Preferably, a mounting plate is detachably mounted on the bottom of the limiting box, an isolation net is mounted on the top of the mounting plate, and the isolation net is located inside the limiting box.
[0010] Preferably, a hopper extending into the isolation cylinder is installed on the top of the shell, a cam is fixed on the camshaft, a rubber sleeve is provided on the outer fixed sleeve of the cam, and a plurality of discharge ports are provided on one side of the shell.
[0011] Preferably, a filter screen is provided on a side of the shell away from the plurality of dust suction pipes, a plurality of springs are each provided with a position-limiting telescopic rod, and the plurality of position-limiting telescopic rods are each fixed on the support ring.
[0012] Compared with the related art, the corn thresher provided by the utility model has the following beneficial effects:
[0013] Compared with the prior art, the corn thresher provided in this solution can absorb and process light impurities such as corn silk by setting a dust removal component, can effectively separate corn kernels and corn cobs by setting a screening component, further increase the purity of the corn kernels and ensure the quality of the corn kernels, and can discharge the corn kernels by setting a guide plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main cross-sectional structure of a corn thresher provided by the utility model;
[0015] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0016] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.
[0017] Figure 4 It is a schematic diagram of the main structure of the utility model.
[0018] Figure numerals: 1. Shell; 2. Isolation cylinder; 3. Transmission rod; 4. First motor; 5. Guide plate; 6. Feeding hopper; 7. Support ring; 8. Spring; 9. Collecting box; 10. Screen; 11. Fixed ring; 12. Camshaft; 13. Second motor; 14. Dust suction pipe; 15. Limit box; 16. Connecting pipe; 17. Fan; 18. Isolation net; 19. Mounting plate; 20. Filter. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The utility model embodiment provides a corn thresher, such as Figure 1-4 As shown, the corn thresher includes: a shell 1; an isolating cylinder 2, which is fixed in the shell 1; a transmission rod 3, which is rotatably installed in the shell 1 and located in the isolating cylinder 2, and the transmission rod 3 is provided with a plurality of clamping plates for clamping corn; a first motor 4, which is installed on the shell 1, and a reducer is fixed on the output shaft of the first motor 4, and the reducer is fixedly connected to the transmission rod 3; a guide plate 5, which is fixed in the shell 1, and the angle between the guide plate 5 and the bottom inner wall of the shell 1 is 30 degrees; a dust removal component, which is arranged on the shell 1, and is used to separate light impurities; a screening component, which is arranged in the shell 1, and is used to screen corn kernels.
[0022] In this embodiment, the shell 1 serves as the main structure of the thresher, and provides the functions of protecting internal components, supporting and fixing various components. The first motor 4 is connected to the transmission rod 3 through a reducer, providing a stable power source, ensuring that the transmission rod 3 can smoothly and evenly transport corn and reduce the breakage rate of corn cobs. The angle setting of the guide plate 5 helps the threshed corn kernels and corn cobs to slide smoothly along the guide plate 5, reducing the residence time in the shell 1. The dust removal component is used to separate light impurities generated during the threshing process, such as corn silk, dust, etc., to improve the purity of the discharged corn kernels. The screening component is used to screen the threshed corn kernels and remove the broken corn cobs.
[0023] In a further preferred embodiment of the utility model, the dust removal assembly includes multiple dust suction tubes 14, a limit box 15, a connecting pipe 16 and a fan 17, the multiple dust suction tubes 14 are fixed on the shell 1, the limit box 15 is fixed on the shell 1 and fixedly connected to the multiple dust suction tubes 14, the connecting pipe 16 is installed on the limit box 15, the fan 17 is fixed to the bottom of the shell 1, and the air inlet end of the fan 17 is fixedly connected to the connecting pipe 16.
[0024] In this embodiment, the dust suction pipe 14 can cover the key areas inside the thresher, ensuring that light impurities generated during the threshing process, such as corn silk, dust, etc., can be effectively sucked in. The limit box 15 collects and integrates the impurities sucked in by each dust suction pipe 14. The fan 17 provides a strong suction force, so that the light impurities generated during the threshing process can be smoothly sucked into the limit box 15.
[0025] In a further preferred embodiment of the utility model, the screening assembly includes a support ring 7, a plurality of springs 8, a collecting box 9 and a driving member, the support ring 7 is fixed in the shell 1, the plurality of springs 8 are fixedly mounted on the top of the support ring 7, the collecting box 9 is fixed on the top of the plurality of springs 8, a screen 10 is provided at the bottom of the collecting box 9, the driving member is arranged in the shell 1, and the outer wall of the collecting box 9 is in contact with the inner wall of the shell 1.
[0026] In this embodiment, the support ring 7 serves as the basic structure of the screening assembly and provides a stable support for the spring 8. The function of the spring 8 is to provide elastic support for the collecting box 9. This design allows the collecting box 9 to have a certain buffer space when it is vibrated or impacted. The collecting box 9 is the main part of the screening assembly. The corn kernels are screened on the screen 10, and the corn kernels and corn cobs are separated through the pores of the screen 10. The driving member is used to provide power for the screening assembly, so that the collecting box 9 and the screen 10 vibrate, thereby accelerating the screening process of the corn kernels.
[0027] In a further preferred embodiment of the utility model, the driving member is composed of a second motor 13 and a camshaft 12, a fixing ring 11 is fixed to the bottom of the collection box 9, a camshaft 12 is rotatably installed in the shell 1, the camshaft 12 is in contact with the fixing ring 11, the second motor 13 is fixed on the shell 1, and the output shaft of the second motor 13 is fixedly connected to the camshaft 12.
[0028] In this embodiment, the second motor 13 serves as the power source of the screening assembly. By controlling the speed and direction of the second motor 13, precise control of the screening process can be achieved. When the camshaft 12 rotates, it will periodically push the collecting box 9 to vibrate up and down. This vibration helps to screen the corn kernels on the screen 10 more effectively. The fixing ring 11 is a key component connecting the collecting box 9 and the camshaft 12, ensuring that the collecting box 9 can generate stable vibrations under the push of the camshaft 12.
[0029] In a further preferred embodiment of the present invention, a mounting plate 19 is detachably mounted on the bottom of the limit box 15 , and an isolation net 18 is mounted on the top of the mounting plate 19 , and the isolation net 18 is located inside the limit box 15 .
[0030] In this embodiment, the mounting plate 19 is detachably mounted on the bottom of the limit box 15. This design allows the mounting plate 19 and the isolation net 18 thereon to be easily cleaned or replaced, thereby maintaining efficient operation of the dust removal assembly. The function of the isolation net 18 is to further block and filter impurities sucked in from the dust suction pipe 14, preventing larger impurities from entering the fan 17 or other subsequent processing equipment, thereby protecting the normal operation of the entire dust removal system and extending the service life of the entire dust removal system.
[0031] In a further preferred embodiment of the utility model, a feeding hopper 6 extending into the isolation cylinder 2 is installed on the top of the shell 1, a cam is fixed on the camshaft 12, a rubber sleeve is provided on the outer fixed sleeve of the cam, and multiple discharge ports are provided on one side of the shell 1.
[0032] In this embodiment, the feeding hopper 6 allows the user to conveniently pour the corn to be threshed directly into the device, and the corn will then enter the area between the isolation cylinder 2 and the transmission rod 3 for threshing. This design improves the operating convenience and work efficiency of the thresher. The presence of the rubber sleeve can reduce the direct contact between the cam and the fixed ring 11, thereby reducing friction and wear, and can also reduce vibration and noise.
[0033] In a further preferred embodiment of the utility model, a filter screen 20 is provided on a side of the shell 1 away from the multiple dust suction pipes 14 , and a limiting telescopic rod is provided in each of the multiple springs 8 , and the multiple limiting telescopic rods are fixed on the support ring 7 .
[0034] In this embodiment, the function of the filter 20 is to ensure that the gas inside the device can circulate normally while preventing foreign matter from entering the device. The function of the limiting telescopic rod is to provide additional support and stability when the spring 8 is extended and retracted to prevent the spring 8 from excessive deformation or damage.
[0035] In summary, compared with the related art, the device can absorb and process light impurities such as corn silk by setting a dust removal component, can effectively separate corn kernels and corn cobs by setting a screening component, further increase the purity of the corn kernels, ensure the quality of the corn kernels, and can discharge the corn kernels by setting a guide plate 5.
[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A corn thresher, characterized in that: include: case; An isolation cylinder, wherein the isolation cylinder is fixed in the housing; A transmission rod, the transmission rod is rotatably mounted in the housing and located in the isolation cylinder, and the transmission rod is provided with a plurality of clamping plates for clamping corn; A first motor, wherein the first motor is mounted on the housing, a reducer is fixed on an output shaft of the first motor, and the reducer is fixedly connected to the transmission rod; A material guide plate, the material guide plate is fixed in the shell, and the included angle between the material guide plate and the bottom inner wall of the shell is 30 degrees; A dust removal component, the dust removal component is arranged on the shell, and the dust removal component is used to separate light impurities; A screening component is arranged in the shell, and the screening component is used for screening corn kernels.
2. The corn thresher according to claim 1, characterized in that: The dust removal assembly includes multiple dust suction tubes, a limit box, a connecting pipe and a fan. The multiple dust suction tubes are fixed on the shell. The limit box is fixed on the shell and fixedly connected to the multiple dust suction tubes. The connecting pipe is installed on the limit box. The fan is fixed on the bottom of the shell, and the air inlet end of the fan is fixedly connected to the connecting pipe.
3. The corn thresher according to claim 2, characterized in that: The screening assembly includes a support ring, multiple springs, a collecting box and a driving member. The support ring is fixed in the shell, the multiple springs are fixedly installed on the top of the support ring, the collecting box is fixed on the top of the multiple springs, a screen is provided at the bottom of the collecting box, the driving member is arranged in the shell, and the outer wall of the collecting box is in contact with the inner wall of the shell.
4. The corn thresher according to claim 3, characterized in that: The driving member is composed of a second motor and a camshaft. A fixing ring is fixed to the bottom of the collection box. A camshaft is rotatably installed in the shell. The camshaft is in contact with the fixing ring. The second motor is fixed to the shell. The output shaft of the second motor is fixedly connected to the camshaft.
5. The corn thresher according to claim 2, characterized in that: A mounting plate is detachably mounted on the bottom of the limit box, an isolation net is mounted on the top of the mounting plate, and the isolation net is located in the limit box.
6. The corn thresher according to claim 4, characterized in that: A hopper extending into the isolation cylinder is installed on the top of the shell, a cam is fixed on the camshaft, a rubber sleeve is provided on the outer fixed sleeve of the cam, and a plurality of discharge ports are provided on one side of the shell.
7. The corn thresher according to claim 4, characterized in that: A filter is provided on one side of the shell away from the plurality of dust suction pipes, and a limiting telescopic rod is provided in each of the plurality of springs, and the plurality of limiting telescopic rods are fixed on the support ring.