Efficient aluminum material cutting device for automobile production

Abstract

The utility model discloses an efficient aluminum cutting device for automobile production, and particularly relates to the technical field of cutting. The cutting mechanism is mounted at the upper end of the supporting mechanism; the supporting mechanism comprises a supporting table, a plurality of supporting legs are fixedly installed on the lower end face of the supporting table in a rectangular array mode, the cutting mechanism is fixedly installed on the upper end face of the left end of the supporting table, a discharging opening is formed in the position, located under the cutting mechanism, of the supporting table, and a waste chip containing box is fixedly installed at the position, located under the discharging opening, of the lower end of the supporting table. The cutting mechanism comprises a second gantry mounting frame which is fixedly mounted on the upper end face of the supporting table. According to the aluminum material cutting device, aluminum materials for automobile production can be positioned and automatically cut, the cutting efficiency is high, the cutting position of the aluminum materials for automobile production can be automatically and accurately adjusted, the environment-friendly effect is good, and the aluminum materials for automobile production can be protected when being cut.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting, in particular to a high-efficiency aluminum material cutting device for automobile production. Background Art

[0002] At present, aluminum is widely used in the field of automotive parts. It has good electrical and thermal conductivity and is light in weight. It can be formed into various shapes through casting, forging, stamping and other processes. It can be used to manufacture engine blocks, cylinder heads, clutch covers, transmission cases, compressor housings, generator housings and corresponding structures of shock absorber systems.

[0003] Aluminum needs to be cut during automobile production, which requires a cutting device. However, the existing high-efficiency aluminum cutting devices for automobile production have the following problems:

[0004] Waste chips will be generated during cutting, and the scattered waste chips will not only pollute the environment, but also easily cause harm to the users. The high temperature generated during cutting can easily damage the aluminum. In addition, in order to improve the accuracy of cutting position during the use of the high-efficiency aluminum cutting device for automobile production, the length of the aluminum needs to be measured first during cutting. After the measurement is completed, lines are drawn to mark the cutting position before cutting can be carried out. This method is inefficient.

[0005] Therefore, we have made improvements to this and proposed an efficient aluminum cutting device for automobile production. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] The utility model discloses a highly efficient aluminum material cutting device for automobile production, comprising:

[0008] Support mechanism; and

[0009] A cutting mechanism is installed on the upper end of the supporting mechanism;

[0010] The support mechanism includes a support table, a plurality of support legs are fixedly installed on the lower end surface of the support table in a rectangular array, a cutting mechanism is fixedly installed on the upper end surface of the left end of the support table, and a discharge port is opened on the support table and located directly below the cutting mechanism, and a waste chip placement box is fixedly installed on the lower end of the support table and located directly below the discharge port;

[0011] The cutting mechanism includes a second gantry mounting frame, which is fixedly mounted on the upper end surface of the support platform, a second cylinder is fixedly mounted in the middle of the upper end surface of the second gantry mounting frame, the lower end of the second cylinder output end passes through the top end of the second gantry mounting frame, and is installed with a mounting plate, two fixed side plates are symmetrically fixedly mounted on the lower end surface of the mounting plate, a cutting wheel is fixedly mounted between the two fixed side plates, and the cutting wheel is located directly above the discharge port, the cutting wheel is fixedly mounted on the motor output shaft, and the motor is fixedly mounted on the front end surface of the fixed side plate located in front of the cutting wheel.

[0012] As an optimal technical solution of the utility model, a filter screen is fixedly installed on the inner wall of the waste chip placement box, and a drain pipe is fixedly connected to the bottom side end surface of the waste chip placement box and located below the filter screen, and a switch valve is provided on the drain pipe.

[0013] As a preferred technical solution of the utility model, a horizontally arranged strip drive groove is opened on the upper end of the support platform, and the left end of the strip drive groove is connected with the discharge port, a first cylinder is fixedly installed on the right wall surface inside the strip drive groove, and an aluminum material placement plate is fixedly connected to the left end of the output end of the first cylinder, and the lower end surface of the aluminum material placement plate is slidably fitted with the bottom end surface inside the strip drive groove in the horizontal direction.

[0014] As a preferred technical solution of the utility model, the left end of the aluminum material placement plate passes through the left end of the strip driving groove and extends into the discharge port, and is fixedly connected with a trapezoidal cutting support block, which is located directly below the cutting wheel;

[0015] A first gantry mounting frame is fixedly installed on the aluminum material placement plate, a vertically arranged positioning screw is threaded through the upper end of the first gantry mounting frame, a positioning head is rotatably installed on the lower end of the positioning screw, and a twist handle is fixedly installed on the upper end of the positioning screw.

[0016] As a preferred technical solution of the utility model, an L-shaped mounting frame is fixedly installed on the upper end surface of the front end of the aluminum placement plate, and a distance sensor is fixedly installed on the upper end of the L-shaped mounting frame and located above the support platform. A distance measuring plate is arranged on the left side of the sensing end of the left end of the distance sensor, and the distance measuring plate is fixedly installed on the upper end surface of the support platform and is located at the right end of the discharge port.

[0017] As a preferred technical solution of the utility model, a controller is fixedly installed at the lower end of the support platform;

[0018] The distance sensor is electrically connected to the controller, and the controller is electrically connected to the first cylinder.

[0019] As a preferred technical solution of the utility model, a water spray shell is fixedly installed on the left and right walls of the top of the second gantry mounting frame, and a plurality of water spray ports are arranged on the water spray shell;

[0020] The upper ends of the two water spray shells are fixedly connected with connecting pipes, the other ends of the two connecting pipes pass through the inner wall of the second gantry mounting frame and extend to the inside of the second gantry mounting frame, and are fixedly connected with the bottom end of the water inlet pipe, the upper end of the water inlet pipe passes through the top of the second gantry mounting frame and extends to above the second gantry mounting frame, and a water pump is fixedly installed on the water inlet pipe and on the upper end surface of the second gantry mounting frame.

[0021] The beneficial effects of the utility model are:

[0022] 1. This kind of high-efficiency cutting device for aluminum materials for automobile production can place the aluminum materials for automobile production on the aluminum material placement plate during cutting, and make the cutting part located at the upper end of the trapezoidal cutting support block, and the aluminum materials for automobile production need to pass through the inner side of the first gantry mounting frame, and then the positioning screw is twisted by the twist handle to drive the positioning head to move downward, and the positioning head that moves downward can press and fix the aluminum materials for automobile production on the upper end of the aluminum material placement plate, and then start the first cylinder, and the operation of the first cylinder can drive the aluminum material placement plate to move left, and then drive the aluminum materials for automobile production to move left to just below the cutting wheel, and then start the motor and the second cylinder, and the operation of the motor can drive the cutting wheel to rotate, and the operation of the second cylinder can drive the mounting plate and the cutting wheel to move downward, and the downward and rotating cutting wheel can automatically cut the aluminum materials for automobile production, and through the above design, the positioning and automatic cutting of the aluminum materials for automobile production can be realized.

[0023] 2. This type of efficient aluminum cutting device for automobile production can first set an extreme value for the controller according to the cutting length. The distance sensor can collect the distance information of the distance measuring plate and transmit the information to the controller. The controller converts the distance information into data and starts the first cylinder. The operation of the first cylinder can drive the aluminum placement plate and the aluminum for automobile production to move left. At this time, the distance sensor also moves left, thereby making the distance between the distance sensor and the distance measuring plate continuously smaller, thereby causing the data to continue to decrease. When the data is small to equal the extreme value, it means that the aluminum for automobile production has moved to the preset position. The controller can send an instruction to the first cylinder, and the first cylinder can stop working, thereby stopping driving the position of the aluminum for automobile production, thereby realizing automatic and precise adjustment of the cutting position of the aluminum for automobile production.

[0024] 3. This kind of high-efficiency cutting device for aluminum materials for automobile production, when cutting aluminum materials for automobile production, the water inlet pipe can be connected to the external cleaning water pipe, and then the water pump is started. The water pump can suck the external cleaning water into the water inlet pipe through the external cleaning water pipe, and then enter the water spray shell, and spray it out through the water spray port, and spray the external cleaning water onto the aluminum materials for automobile production. It can not only cool the cutting position to protect the aluminum materials for automobile production, but also flush the waste chips generated by cutting into the discharge port and into the waste chip placement box. The waste chip water entering the waste chip placement box is filtered through the filter net, and the switch valve is opened. The filtered water can be discharged through the drain pipe, and then it can be recycled and reused.

[0025] The utility model can realize the positioning and automatic cutting of aluminum materials for automobile production, has high cutting efficiency, can automatically and accurately adjust the cutting position of aluminum materials for automobile production, has good environmental protection effect, and can also protect aluminum materials for automobile production when they are cut. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 This is a schematic diagram of the structure of a highly efficient aluminum material cutting device for automobile production according to the utility model;

[0028] Figure 2 This is a schematic diagram of the top-side structure of a support mechanism in a highly efficient aluminum material cutting device for automobile production according to the utility model;

[0029] Figure 3 This is a schematic diagram of the front structure of a support mechanism in a high-efficiency aluminum material cutting device for automobile production according to the utility model;

[0030] Figure 4 The utility model is a structural schematic diagram of a cutting mechanism in a high-efficiency aluminum material cutting device for automobile production.

[0031] In the figure: 1. Support mechanism; 2. Cutting mechanism;

[0032] 101, support table; 102, aluminum material placement plate; 103, positioning screw; 104, distance measuring plate; 105, waste chip placement box; 106, trapezoidal cutting support block; 107, filter screen; 108, first gantry mounting frame; 109, strip drive slot; 110, first cylinder; 111, discharge port; 112, distance sensor; 113, controller; 114, support leg;

[0033] 201, second gantry mounting frame; 202, fixed side plate; 203, second cylinder; 204, water inlet pipe; 205, water spray shell; 206, motor; 207, mounting plate; 208, cutting wheel. DETAILED DESCRIPTION

[0034] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0035] Example: Figure 1-4 As shown, the utility model is a highly efficient aluminum cutting device for automobile production, comprising:

[0036] Support mechanism 1; and

[0037] The cutting mechanism 2 is installed on the upper end of the supporting mechanism 1;

[0038] The support mechanism 1 includes a support table 101, a plurality of support legs 114 are fixedly installed on the lower end surface of the support table 101 in a rectangular array, a cutting mechanism 2 is fixedly installed on the upper end surface of the left end of the support table 101, and a discharge port 111 is opened on the support table 101 and located directly below the cutting mechanism 2, and a waste chip placement box 105 is fixedly installed on the lower end of the support table 101 and located directly below the discharge port 111;

[0039] The cutting mechanism 2 includes a second gantry mounting frame 201, which is fixedly mounted on the upper end surface of the support platform 101. A second cylinder 203 is fixedly mounted in the middle position of the upper end surface of the second gantry mounting frame 201. The lower end of the output end of the second cylinder 203 passes through the top of the second gantry mounting frame 201 and is installed with a mounting plate 207. Two fixed side plates 202 are symmetrically fixedly mounted on the lower end surface of the mounting plate 207. A cutting wheel 208 is fixedly mounted between the two fixed side plates 202, and the cutting wheel 208 is located directly above the discharge port 111. The cutting wheel 208 is fixedly mounted on the output shaft of the motor 206, and the motor 206 is fixedly mounted on the front end surface of the fixed side plate 202 located in front of the cutting wheel 208.

[0040] In this embodiment, Figure 4As shown, water spray shells 205 are fixedly installed on the left and right walls of the top of the second gantry mounting frame 201, and a plurality of water spray ports are arranged on the water spray shells 205; the upper ends of the two water spray shells 205 are fixedly connected with connecting pipes, the other ends of the two connecting pipes pass through the inner wall of the second gantry mounting frame 201, extend to the inside of the second gantry mounting frame 201, and are fixedly connected with the bottom end of the water inlet pipe 204, the upper end of the water inlet pipe 204 passes through the top of the second gantry mounting frame 201, and extends to the top of the second gantry mounting frame 201, and a water pump is fixedly installed on the water inlet pipe 204 and on the upper end surface of the second gantry mounting frame 201; a filter screen 107 is fixedly installed on the inner wall of the waste chip placement box 105, and a drain pipe is fixedly connected to the bottom side end surface of the waste chip placement box 105 and located below the filter screen 107, and a switch valve is arranged on the drain pipe.

[0041] When cutting aluminum materials for automobile production, the water inlet pipe 204 can be connected to an external cleaning water pipe, and then the water pump is started. The water pump can suck external cleaning water into the water inlet pipe 204 through the external cleaning water pipe, and then enter the water spray shell 205, and spray it out through the water spray port. The external cleaning water is sprayed onto the aluminum materials for automobile production, which can not only cool the cutting position to protect the aluminum materials for automobile production, but also flush the waste generated by cutting into the discharge port 111 and into the waste storage box 105;

[0042] The waste water entering the waste storage box 105 is filtered through the filter screen 107. When the switch valve is opened, the filtered water can be discharged through the drain pipe, and then it can be recycled and reused.

[0043] like Figure 2-4 As shown, a horizontally arranged strip driving groove 109 is opened at the upper end of the support platform 101, and the left end of the strip driving groove 109 is connected to the discharge port 111, a first cylinder 110 is fixedly installed on the right wall surface inside the strip driving groove 109, and an aluminum material placement plate 102 is fixedly connected to the left end of the output end of the first cylinder 110, and the lower end surface of the aluminum material placement plate 102 is slidably fitted with the bottom end surface of the strip driving groove 109 in the horizontal direction; The first gantry mounting frame 108, the upper end of the first gantry mounting frame 108 has a vertically arranged positioning screw 103 threaded through it, the lower end of the positioning screw 103 has a positioning head rotatably installed, and the upper end of the positioning screw 103 has a twist handle fixedly installed; the left end of the aluminum material placement plate 102 passes through the left end of the strip drive groove 109, and extends to the discharge port 111, and is fixedly connected with a trapezoidal cutting support block 106, and the trapezoidal cutting support block 106 is located directly below the cutting wheel 208.

[0044] The aluminum material for automobile production can be placed on the aluminum material placement plate 102, and the cutting part is located at the upper end of the trapezoidal cutting support block 106, and the aluminum material for automobile production needs to pass through the inner side of the first gantry mounting frame 108, and then the positioning screw 103 is twisted by the twist handle to drive the positioning head to move downward, and the downward positioning head can press and fix the aluminum material for automobile production on the upper end of the aluminum material placement plate 102, and then start the first cylinder 110, and the operation of the first cylinder 110 can drive the aluminum material placement plate 102 to move left, and then drive the aluminum material for automobile production to move left to just below the cutting wheel 208;

[0045] Then start the motor 206 and the second cylinder 203. The motor 206 can drive the cutting wheel 208 to rotate. The second cylinder 203 can drive the mounting plate 207 and the cutting wheel 208 to move downward. The downward and rotating cutting wheel 208 can automatically cut aluminum materials for automobile production.

[0046] An L-shaped mounting frame is fixedly installed on the upper end surface of the front end of the aluminum placement plate 102, and a distance sensor 112 is fixedly installed on the upper end of the L-shaped mounting frame and located above the support platform 101. A distance measuring plate 104 is arranged on the left side of the sensing end of the left end of the distance sensor 112. The distance measuring plate 104 is fixedly installed on the upper end surface of the support platform 101 and is located at the right end of the discharge port 111. A controller 113 is fixedly installed on the lower end of the support platform 101. The distance sensor 112 is electrically connected to the controller 113, and the controller 113 is electrically connected to the first cylinder 110.

[0047] First, an extreme value can be set for the controller 113 according to the cutting length. The distance sensor 112 can collect the distance information of the distance measuring plate 104 and transmit the information to the controller 113. The controller 113 is a SC200 universal controller. The controller 113 converts the distance information into data and starts the first cylinder 110. The operation of the first cylinder 110 can drive the aluminum placement plate 102 and the aluminum for automobile production to move left. At this time, the distance sensor 112 also moves left, thereby making the distance between the distance sensor 112 and the distance measuring plate 104 continuously smaller, thereby causing the data to continuously decrease. When the data is small enough to be equal to the extreme value, it means that the aluminum for automobile production has moved to the preset position at this time. The controller 113 can send an instruction to the first cylinder 110, and the first cylinder 110 can stop working, thereby stopping driving the position of the aluminum for automobile production, thereby realizing automatic and precise adjustment of the cutting position of the aluminum for automobile production.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An efficient aluminum cutting device for automobile production, characterized in that: include: Support mechanism (1); as well as A cutting mechanism (2) is mounted on the upper end of the supporting mechanism (1); The support mechanism (1) comprises a support platform (101), a plurality of support legs (114) are fixedly mounted on the lower end surface of the support platform (101) in a rectangular array, a cutting mechanism (2) is fixedly mounted on the upper end surface of the left end of the support platform (101), a discharge port (111) is provided on the support platform (101) and is located directly below the cutting mechanism (2), and a waste chip placement box (105) is fixedly mounted on the lower end of the support platform (101) and is located directly below the discharge port (111); The cutting mechanism (2) comprises a second gantry mounting frame (201), the second gantry mounting frame (201) is fixedly mounted on the upper end surface of the support platform (101), a second cylinder (203) is fixedly mounted at the middle position of the upper end surface of the second gantry mounting frame (201), the lower end of the output end of the second cylinder (203) passes through the top end of the second gantry mounting frame (201), and is mounted with a mounting plate (207), two fixed side plates (202) are symmetrically fixedly mounted on the lower end surface of the mounting plate (207), a cutting wheel (208) is fixedly mounted between the two fixed side plates (202), and the cutting wheel (208) is located directly above the discharge port (111), the cutting wheel (208) is fixedly mounted on the output shaft of the motor (206), and the motor (206) is fixedly mounted on the front end surface of the fixed side plate (202) located in front of the cutting wheel (208).

2. The high-efficiency aluminum material cutting device for automobile production according to claim 1 is characterized in that: A filter screen (107) is fixedly mounted on the inner wall of the waste chip placement box (105), and a drain pipe is fixedly connected to the bottom side end surface of the waste chip placement box (105) and located below the filter screen (107), and a switch valve is arranged on the drain pipe.

3. The high-efficiency aluminum material cutting device for automobile production according to claim 2, characterized in that: The upper end of the support platform (101) is provided with a horizontally arranged strip drive groove (109), and the left end of the strip drive groove (109) is connected to the discharge port (111). A first cylinder (110) is fixedly installed on the right wall surface inside the strip drive groove (109), and the left end of the output end of the first cylinder (110) is fixedly connected to an aluminum material placement plate (102), and the lower end surface of the aluminum material placement plate (102) is slidably fitted with the bottom end surface inside the strip drive groove (109) in the horizontal direction.

4. The high-efficiency aluminum material cutting device for automobile production according to claim 3 is characterized in that: The left end of the aluminum material placement plate (102) passes through the left end of the strip-shaped driving groove (109) and extends into the discharge port (111), and is fixedly connected with a trapezoidal cutting support block (106), and the trapezoidal cutting support block (106) is located directly below the cutting wheel (208); A first gantry mounting frame (108) is fixedly mounted on the aluminum material placement plate (102); a vertically arranged positioning screw (103) is threadedly penetrated through the upper end of the first gantry mounting frame (108); a positioning head is rotatably mounted on the lower end of the positioning screw (103); and a twist handle is fixedly mounted on the upper end of the positioning screw (103).

5. The high-efficiency aluminum material cutting device for automobile production according to claim 4, characterized in that: An L-shaped mounting frame is fixedly mounted on the upper end surface of the front end of the aluminum material placement plate (102), and a distance sensor (112) is fixedly mounted on the upper end of the L-shaped mounting frame and located above the support platform (101). A distance measuring plate (104) is arranged on the left side of the sensing end of the left end of the distance sensor (112), and the distance measuring plate (104) is fixedly mounted on the upper end surface of the support platform (101) and located at the right end of the discharge port (111).

6. The high-efficiency aluminum material cutting device for automobile production according to claim 5, characterized in that: A controller (113) is fixedly mounted on the lower end of the support platform (101); The distance sensor (112) is electrically connected to the controller (113), and the controller (113) is electrically connected to the first cylinder (110).

7. The high-efficiency aluminum material cutting device for automobile production according to claim 6, characterized in that: A water spray shell (205) is fixedly mounted on both left and right walls of the top of the second gantry mounting frame (201), and a plurality of water spray ports are arranged on the water spray shell (205); The upper ends of the two water spray shells (205) are both fixedly connected with connecting pipes, the other ends of the two connecting pipes are both passed through the inner wall of the second gantry mounting frame (201), and extend to the inside of the second gantry mounting frame (201), and are fixedly connected with the bottom end of the water inlet pipe (204), the upper end of the water inlet pipe (204) passes through the top of the second gantry mounting frame (201), and extends to the top of the second gantry mounting frame (201), and a water pump is fixedly installed on the water inlet pipe (204) and located on the upper end surface of the second gantry mounting frame (201).

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