Automatic punching and assembling machine for horseshoe clamps
By designing the automatic punching assembly machine of horseshoe card, the problems of low efficiency of the assembly process of horseshoe card and inconvenient waste collection in the air conditioning industry are solved, fully automated assembly and efficient waste collection are realized, and production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202421277546.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing air conditioning industry has low efficiency in the assembly process of horseshoe card, manual punching and assembly lead to biased installation of spring accessories, high scrap rate of horseshoe card, and inconvenient waste collection.
A horseshoe card automatic punching assembly machine is designed, including a horseshoe card automatic loading vibration plate, a spring accessories automatic loading vibration plate, a punching mechanism, a horseshoe card material separation mechanism, a spring clamping mechanism, etc., to realize fully automatic assembly and waste collection.
The unmanned operation of the horseshoe card punching assembly process is realized, fully automated operation, and production efficiency and yield rate are improved, the horseshoe card scrap rate is reduced, and the waste collection efficiency is improved.
Smart Images

Figure CN222552675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air conditioner accessory manufacturing, in particular to an automatic punching and assembling machine for horseshoe clips. Background Art
[0002] In the assembly process of horseshoe clamps for fixing air outlet blades in the air-conditioning industry, the existing process is to manually punch the horseshoe clamps, and then manually knock and assemble the retaining spring accessories of the horseshoe clamps. This is inefficient, and the retaining spring accessories are often assembled skewed due to manual assembly, resulting in the scrapping of the horseshoe clamps. The efficiency is low, the yield rate is low, and there is also the problem that the waste generated after the punching action is completed is inconvenient to collect. For this reason, we propose an automatic punching and assembly machine for horseshoe clamps. Utility Model Content
[0003] The utility model aims to provide a horseshoe clip automatic punching assembly machine to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic punching assembly machine for a horseshoe clamp, comprising a frame A and a frame B, a horseshoe clamp automatic feeding vibration plate is arranged in the middle of the upper end of the frame A, a retaining spring accessory automatic feeding vibration plate is arranged on the front right side of the upper end of the frame A, the right end of the frame A abuts against the frame B, a mounting frame is arranged on the upper end of the frame B, a punching mechanism is arranged in the middle of the upper end of the mounting frame, a punching customized punching needle is connected to the output end of the punching mechanism, a retaining spring clamping left mechanism is arranged on the front side of the upper end of the frame B, a retaining spring clamping right mechanism is arranged on the rear side of the frame B, a retaining spring pressing mechanism is arranged on the right side of the upper end of the frame B, a retaining spring dividing mechanism is arranged on the left side of the upper end of the frame B, a horseshoe clamp fixing mechanism is arranged in the middle of the upper end of the frame B, a horseshoe clamp dividing mechanism is arranged on the upper end between the frames A and B, a discharging pipe is arranged on the right side of the frame B, and a discharging collecting mechanism is arranged on the lower right end of the frame B.
[0005] Preferably, the material discharging and collecting mechanism includes an L-shaped plate A connected to a frame B, the outer end of the L-shaped plate A is connected to a stepper motor, the output end of the stepper motor is connected to a rotating shaft A, the rotating shaft A is connected to a small gear, the small gear is meshingly connected to a large gear, the large gear is connected to a rotating shaft B, the rotating shaft B is connected to a rotating shaft C, the rotating shaft C is connected to a material collection box, the material collection box is connected to another rotating shaft C at one end away from the L-shaped plate A, the rotating shaft C is rotatably connected to the L-shaped plate B, and the L-shaped plate B is connected to the frame B.
[0006] Preferably, each corner of the lower end of the frame A is rotatably connected to a plurality of evenly distributed locking universal wheels A.
[0007] Preferably, each corner of the lower end of the frame B is rotatably connected to a plurality of evenly distributed locking universal wheels B.
[0008] Preferably, a controller is provided at the upper end of the rack B.
[0009] Preferably, the material collecting box is arranged at the lower side of the discharge pipe.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: by providing a horseshoe clamp automatic feeding vibration plate, a spring accessory automatic feeding vibration plate, a punching mechanism, a horseshoe clamp dividing mechanism, a punching customized punch needle, a horseshoe clamp fixing mechanism, a spring clamping left mechanism, a spring pressing mechanism, a spring clamping right mechanism, a spring dividing mechanism, a frame A, a locking universal wheel A, a frame B, a locking universal wheel B, a discharge collection mechanism, a discharge pipe, a controller and a mounting frame, the utility model realizes unmanned operation of the horseshoe clamp punching assembly process, enables the equipment to achieve fully automatic operation, has high production efficiency, good consistency of the yield rate after assembly, and high production quality, and can also perform an overall collection action on the produced qualified products, thereby improving the collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0013] Figure 3 It is a structural schematic diagram of the material feeding mechanism of the utility model.
[0014] In the figure: 1. Automatic feeding vibration plate of horseshoe clamp; 2. Automatic feeding vibration plate of retaining spring accessories; 3. Punching mechanism; 4. Dispensing mechanism of horseshoe clamp; 5. Custom punching needle; 6. Fixing mechanism of horseshoe clamp; 7. Clamping left mechanism of retaining spring; 8. Pressing mechanism of retaining spring; 9. Clamping right mechanism of retaining spring; 10. Dispensing mechanism of retaining spring; 11. Rack A; 12. Locking universal wheel A; 13. Rack B; 14. Locking universal wheel B; 15. Discharging collection mechanism; 1501. L-shaped plate A; 1502. Stepping motor; 1503. Rotating shaft A; 1504. Small gear; 1505. Large gear; 1506. Rotating shaft B; 1507. Rotating shaft C; 1508. Material collection box; 1509. L-shaped plate B; 16. Discharging pipe; 17. Controller; 18. Mounting frame. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] See also Figure 1-3 The utility model provides a technical solution: an automatic punching assembly machine for horseshoe card, including a frame A11 and a frame B13, a horseshoe card automatic feeding vibration plate 1 is arranged in the middle of the upper end of the frame A11, a spring accessory automatic feeding vibration plate 2 is arranged on the front right side of the upper end of the frame A11, the right end of the frame A11 is abutted against the frame B13, a mounting frame 18 is arranged on the upper end of the frame B13, a punching mechanism 3 is arranged in the middle of the upper end of the mounting frame 18, a punching customized punching needle 5 is connected to the output end of the punching mechanism 3, and the frame A retaining spring clamping left mechanism 7 is provided on the front side of the upper end of B13, a retaining spring clamping right mechanism 9 is provided on the rear side of the frame B13, a retaining spring pressing mechanism 8 is provided on the right side of the upper end of the frame B13, a retaining spring distributing mechanism 10 is provided on the left side of the upper end of the frame B13, a horseshoe clamp fixing mechanism 6 is provided on the middle part of the upper end of the frame B13, a horseshoe clamp distributing mechanism 4 is provided on the upper end between the frames A11 and B13, a discharging pipe 16 is provided on the right side of the frame B13, and a discharging collecting mechanism 15 is provided on the lower right end of the frame B13.
[0017] Specifically, the material discharging and collecting mechanism 15 includes an L-shaped plate A1501 connected to the frame B13, the outer end of the L-shaped plate A1501 is connected to a stepper motor 1502, the output end of the stepper motor 1502 is connected to a rotating shaft A1503, the rotating shaft A1503 is connected to a small gear 1504, the small gear 1504 is meshedly connected to a large gear 1505, the large gear 1505 is connected to a rotating shaft B1506, the rotating shaft B1506 is connected to a rotating shaft C1507, the rotating shaft C1507 is connected to a material collection box 1508, and the material The body collection box 1508 is connected to another rotating shaft C1507 at one end away from the L-shaped plate A1501, and the rotating shaft C1507 is rotatably connected to the L-shaped plate B1509, and the L-shaped plate B1509 is connected to the frame B13; each corner of the lower end of the frame A11 is rotatably connected to a plurality of evenly distributed locking universal wheels A12; each corner of the lower end of the frame B13 is rotatably connected to a plurality of evenly distributed locking universal wheels B14; a controller 17 is provided at the upper end of the frame B13; the body collection box 1508 is arranged on the lower side of the discharge pipe 16.
[0018] Working principle: When the device is working, the horseshoe card is automatically fed through the horseshoe card automatic feeding vibration plate 1, and the materials are divided through the horseshoe card dividing mechanism 4. The punching custom punching needle 5 punches the horseshoe card under the drive of the punching mechanism 3. The circlip accessories are automatically fed through the circlip accessories automatic feeding vibration plate 2, and the materials are divided through the circlip dividing mechanism 10. The circlip clamping left mechanism 7 and the circlip clamping right mechanism 9 clamp the circlip accessories. After the horseshoe card fixing mechanism 6 fixes the horseshoe card, the circlip pressing mechanism 8 presses the circlip accessories into the horseshoe card, and then exits. After a horseshoe card is made, the horseshoe card at this time enters the material collection box 1508 through the discharge pipe 16. When the material collection box 150 After the collection in 8 is full, the stepper motor 1502 can be powered, and the output end of the motor drives the shaft A1503 to rotate and then drives the small gear 1504 to rotate, the small gear 1504 drives the large gear 1505 to rotate and then drives the shaft B1506 to rotate, the shaft B1506 drives the shaft C1507 to rotate and then drives the material collection box 1508 to rotate to achieve the discharge action. The utility model realizes the unmanned operation of the horseshoe card punching assembly process, so that the equipment can achieve fully automatic operation, high production efficiency, good consistency of yield rate after assembly, and high production quality. At the same time, the qualified products produced can also be collected as a whole, which improves the collection efficiency.
[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horseshoe card automatic punching assembly machine, comprising a frame A (11) and a frame B (13), characterized in that: A horseshoe clamp automatic feeding vibration plate (1) is arranged at the middle of the upper end of the frame A (11); a spring clip accessory automatic feeding vibration plate (2) is arranged at the front right side of the upper end of the frame A (11); the right end of the frame A (11) is abutted against a frame B (13); a mounting frame (18) is arranged at the upper end of the frame B (13); a punching mechanism (3) is arranged at the middle of the upper end of the mounting frame (18); a punching custom punching needle (5) is connected to the output end of the punching mechanism (3); a spring clip left clamping mechanism (7) is arranged at the front side of the upper end of the frame B (13); A right clamping mechanism (9) is arranged at the rear side of the frame B (13), a clamping mechanism (8) is arranged at the right side of the upper end of the frame B (13), a clamping mechanism (10) is arranged at the left side of the upper end of the frame B (13), a horseshoe clamp fixing mechanism (6) is arranged at the middle of the upper end of the frame B (13), a horseshoe clamp dividing mechanism (4) is arranged at the upper end between the frame A (11) and the frame B (13), a discharge pipe (16) is arranged at the right side of the frame B (13), and a discharge collecting mechanism (15) is arranged at the lower end of the right side of the frame B (13).
2. The horseshoe clip automatic punching assembly machine according to claim 1, characterized in that: The discharging and collecting mechanism (15) comprises an L-shaped plate A (1501) connected to the frame B (13), the outer end of the L-shaped plate A (1501) is connected to a stepping motor (1502), the output end of the stepping motor (1502) is connected to a rotating shaft A (1503), the rotating shaft A (1503) is connected to a small gear (1504), the small gear (1504) is meshedly connected to a large gear (1505), and the large gear (1505) is connected to a rotating shaft A (1503). A rotating shaft B (1506) is connected, the rotating shaft B (1506) is connected to a rotating shaft C (1507), the rotating shaft C (1507) is connected to a material collection box (1508), the material collection box (1508) is connected to another rotating shaft C (1507) at one end away from the L-shaped plate A (1501), the rotating shaft C (1507) is rotatably connected to an L-shaped plate B (1509), and the L-shaped plate B (1509) is connected to the frame B (13).
3. The horseshoe clip automatic punching assembly machine according to claim 1, characterized in that: Each corner of the lower end of the frame A (11) is rotatably connected to a plurality of evenly distributed locking universal wheels A (12).
4. The horseshoe clip automatic punching assembly machine according to claim 1, characterized in that: Each corner of the lower end of the frame B (13) is rotatably connected to a plurality of evenly distributed locking universal wheels B (14).
5. The horseshoe clip automatic punching assembly machine according to claim 1, characterized in that: A controller (17) is provided at the upper end of the frame B (13).
6. The horseshoe clip automatic punching assembly machine according to claim 2, characterized in that: The material collection box (1508) is arranged at the lower side of the discharge pipe (16).