Intelligent ceramic tile drilling device
By designing intelligent tile drilling devices, using technical means such as fastening systems, transmission systems and signal receiving systems, the problems of positioning deviations and drilling errors in tile drilling in the existing technology have been solved, and efficient and accurate drilling operations have been achieved, reducing the risk of tile explosion.
Patent Information
- Application Number
- CN202420927639.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing ceramic tile drilling tools have problems such as positioning deviations, hole drilling errors, high impact force, time-consuming and labor-consuming, and it is difficult to ensure the accuracy of hole position and hole depth, which increases the risk of tiles bursting.
An intelligent ceramic tile drilling device is designed, including a fastening system, a z-axis transmission system, an x-axis transmission system, a y-axis transmission system, a spindle system, a tool change system and a signal reception system. Through the coordinated work of these systems, accurate hole positioning and efficient drilling operations are achieved.
It improves the success rate of tiles, ensures the accuracy of hole position and hole depth, reduces the risk of tiles burst caused by impact, and improves construction efficiency and accuracy.
Smart Images

Figure CN222553898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering construction, in particular to an intelligent tile drilling device. Background Art
[0002] In the field of engineering construction, ceramic tiles are usually installed with many daily necessities, such as cabinets, bathroom cabinets, mirrors, ceilings, etc., and drilling holes in ceramic tiles has always been one of the more cumbersome processes. Existing manual drilling has problems such as positioning deviation and drilling errors, such as large impact force, too deep drilling depth, and rework. If you are not careful, the ceramic tiles will affect the construction accuracy. In addition, manual drilling is time-consuming and labor-intensive, especially when different hole diameters need to be opened, the drill bit needs to be replaced frequently, which is inefficient. At present, the tools used for drilling ceramic tiles on the market usually use pistol drills. In actual operation, there are often problems such as slipping when starting the drill, difficulty in controlling vertical force, and fatigue in holding. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide an intelligent tile drilling device to improve the success rate of tile drilling, ensure the accuracy of hole position and hole depth, and reduce the risk of tile cracking caused by impact.
[0004] To achieve the above-mentioned purpose, the utility model provides an intelligent tile drilling device, including: a fastening system, which provides support and fixation for the entire device; a z-axis transmission system, which is installed on the fastening system and is used to drive the spindle system to move in a direction perpendicular to the wall; an x-axis transmission system, which is installed on the z-axis transmission system and is used to drive the spindle system to move longitudinally in a direction parallel to the wall; a y-axis transmission system, which is installed on the x-axis transmission system and is used to drive the spindle system to move laterally in a direction parallel to the wall; a spindle system, which is installed on the y-axis transmission system and is used to fasten the tool before drilling and provide power for high-speed rotation of the tool during drilling; a tool changing system, which is installed on the fastening system and is used to provide direct replacement of the tool when different hole diameters are required; a signal receiving system, which is used to monitor the vertical distance of the spindle system relative to the wall, the drilling working environment and provide hole positioning information.
[0005] Preferably, the fastening system includes a fastening frame, a suction cup, an air pump, a cylinder, a piston, a connecting plate, and a z-axis connecting hole. The fastening frame is welded from square steel, and columns are welded at four corners and connected to the suction cup; the air pump is connected to the four columns through pipes, so that the suction cup can be assisted to fasten the device to the wall during vacuuming; the cylinder is welded to the fastening frame through steel plates and reinforcing ribs, the connecting plate is connected to the construction equipment, and the piston is driven by the cylinder to move in a direction perpendicular to the wall; the z-axis connecting hole cooperates with the z-axis transmission system to achieve relative movement by welding a nut in the hole.
[0006] Furthermore, the z-axis transmission system is composed of z-axis transmission system a, z-axis transmission system b, z-axis transmission system c, and z-axis transmission system d with the same structure. The z-axis transmission system a includes a screw a, a servo motor a, a worm, and a worm wheel; the screw a cooperates with the z-axis connecting hole to provide transmission perpendicular to the wall direction, the worm is meshingly connected with the worm wheel, and drives the worm wheel to rotate under the drive of the servo motor a, and the worm wheel is assembled with the upper part of the screw a, thereby driving the screw a to rotate.
[0007] Preferably, the x-axis transmission system includes an x-axis transmission system a and an x-axis transmission system b with the same structure, wherein the x-axis transmission system a is composed of an x-axis frame, a servo motor b, a coupling a, a screw rod b, a mobile platform, an x-axis guide slider a, an x-axis guide slider b, an x-axis guide slider c, an x-axis guide slider d, an x-axis transmission nut, an x-axis guide a, and an x-axis guide b; the connecting shells of the x-axis frame and the z-axis transmission system b and the z-axis transmission system d are connected by screws through reserved holes; the servo motor b is a coupling The rotation of the device a and the screw rod b provides power; the mobile platform is connected with the x-axis guide slider a, the x-axis guide slider b, the x-axis guide slider c, and the x-axis guide slider d through the holes with screws, and the linear translation is achieved through the assembly of the x-axis guide slider a, the x-axis guide slider b and the x-axis guide a, and the assembly of the x-axis guide slider c, the x-axis guide slider d and the x-axis guide b; the mobile platform is connected with the x-axis transmission nut through the holes with screws, and the linear drive of the mobile platform is achieved by the transmission of the x-axis transmission nut by the screw rod b.
[0008] Preferably, the y-axis transmission system consists of a y-axis frame, a servo motor c, a coupling b, a screw rod c, a mobile card slot, a y-axis guide slider a, a y-axis guide slider b, a y-axis guide slider c, a y-axis guide slider d, a y-axis transmission nut, a y-axis guide a, and a y-axis guide b; the y-axis frame is connected to the mobile platforms of the x-axis transmission system a and the x-axis transmission system b by screws through reserved holes; the servo motor c provides rotational power for the coupling b and the screw rod c, the mobile card slot is connected to the y-axis guide slider a, the y-axis guide slider b, the y-axis guide slider c, and the y-axis guide slider d by screws through holes, and linear translation is achieved through the assembly of the y-axis guide slider a, the y-axis guide slider b and the y-axis guide a, and the assembly of the y-axis guide slider c, the y-axis guide slider d and the y-axis guide b; the mobile card slot is connected to the y-axis transmission nut by screws through holes, and the linear drive of the mobile card slot is achieved by the transmission of the y-axis transmission nut by the screw rod c.
[0009] Furthermore, the spindle system is composed of a rotating support mechanism, a driving mechanism, and a tensioning mechanism; the rotating support mechanism is composed of a shell, an axis, a front bearing a, a front bearing b, and a rear bearing; the shell and the movable slot are connected with screws through holes, and the axis is assembled with the shell through the front bearing a, the front bearing b, and the rear bearing, so that the axis can rotate in the shell; the driving mechanism is composed of a rotor and a stator, the rotor is rigidly connected to the axis, and the stator is rigidly connected to the shell; the tensioning mechanism is composed of a knife-beating cylinder, a pull rod spring, a pull rod, and a knife-pulling claw; the knife-beating cylinder is connected to the axis with screws, and when the knife-beating cylinder is energized, the knife-beating cylinder pushes the pull rod spring, thereby driving the pull rod connected to it, so that the knife-pulling claw is loosened, so that the tool can be taken out; when the knife-beating cylinder is de-energized, under the rebound action of the pull rod spring, the pull rod is pulled back, and the knife-pulling claw is locked, so that the tool is fastened to the blade.
[0010] Preferably, the tool changing system consists of a tool magazine mechanism and a tool changing mechanism, and the tool magazine mechanism consists of a power box, a stepper motor, a driving disk, a driven disk, a tool magazine disk, tool a, tool b, tool c, tool d, and tool e; the power box is used to supply power to the electrical equipment of the device and is connected to the fastening frame through holes with screws, and the stepper motor is installed on the mounting platform extending from the power box with screws, and the driving disk and the driven disk constitute a groove wheel mechanism, and the tool magazine disk and the driven disk are coaxially connected by screws, and the tool magazine disk is installed with a corresponding number of tool position slots according to the number of slots designed for the groove wheel mechanism, and the tool position slots are respectively installed with tools a, tool b, tool c, tool d and tool e, and these tools match the blade size of the spindle system and can be fastened by the tool pulling claws.
[0011] Furthermore, the tool changing mechanism is composed of a casing, a servo motor d, a coupling c, a camshaft, a cam, a bearing a, a bearing b, a rocker, a driven rod, a connecting rod, a paddle, a transmission block, a spline shaft, and a tool changing claw; the casing is connected to the fastening frame with screws, the servo motor d is connected to the casing by screws, and is coaxially connected to the camshaft through a coupling c, the camshaft is installed in the casing through bearings a and bearing b, the cam is rigidly connected to the camshaft, the rocker is installed in the casing through its rotating shaft, and is connected to the driven rod by a connecting rod The planar cam mechanism composed of the groove on the right end face of the rod and the cam realizes up and down swinging. The connecting rod is rigidly connected with the paddle, and the paddle cooperates with the groove on the side of the transmission block to form a slider group for vertical movement; the slider group composed of the rocker and the connecting rod, the paddle, and the transmission block constitutes a rocker slider mechanism, and the transmission block is fastened to the upper part of the tool changing claw by screws to control the vertical movement of the tool changing claw. The spline shaft is installed in the casing and rotates through the arc cam mechanism formed by the cam, thereby driving the horizontal rotation movement of the tool changing claw.
[0012] Furthermore, the signal receiving system is composed of a laser rangefinder, a camera a, and a camera b. The laser rangefinder is installed on the side of the movable card slot to monitor the vertical distance of the spindle system relative to the wall; the camera a and the camera b are respectively installed on the side of the fastening frame close to the z-axis transmission system b and the z-axis transmission system c to monitor the drilling working environment and provide hole positioning information.
[0013] Compared with the prior art, the intelligent tile drilling device of the utility model has at least the following beneficial effects:
[0014] 1. The fastening system of the utility model can not only provide support for the device, but also effectively reduce the vibration degree of the device during drilling, thereby improving the success rate of drilling.
[0015] 2. The x, y, and z axes use ball screws to provide spindle transmission, which can ensure the accuracy of movement under the high load of drilling operations; the uniform precession of the z axis can reduce the risk of tile cracking caused by impact.
[0016] 3. The tool changing system of the utility model is integrated with the device, and the tool changing action can be automatically completed at intervals between punching operations, thereby enhancing work efficiency.
[0017] 4. This device can be installed on a mobile chassis and work together with other construction devices to improve the integration of construction equipment and thus improve construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of the intelligent tile drilling device of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the fastening system of the utility model;
[0021] Figure 3 It is a structural schematic diagram of the z-axis transmission system of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the z-axis transmission system a of the utility model;
[0023] Figure 5 It is a detailed schematic diagram of the z-axis transmission system a of the utility model;
[0024] Figure 6 It is a structural schematic diagram of the x-axis transmission system of the utility model;
[0025] Figure 7 It is a structural schematic diagram of the x-axis transmission system a of the utility model;
[0026] Figure 8 It is a detailed schematic diagram of the slider group of the x-axis transmission system of the utility model;
[0027] Fig. 9 It is a structural schematic diagram of the Y-axis transmission system of the utility model;
[0028] Fig.10 It is a detailed schematic diagram of the slider group of the Y-axis transmission system of the utility model;
[0029] Fig.11 It is a schematic diagram of the assembly of the spindle system of the utility model;
[0030] Fig.12 It is a cross-sectional schematic diagram of the spindle system of the utility model;
[0031] Fig.13 It is a structural schematic diagram of the rotary support mechanism and the driving mechanism of the main shaft system of the utility model;
[0032] Fig.14 It is a structural schematic diagram of the tensioning mechanism of the utility model;
[0033] Fig.15 It is a structural schematic diagram of the tool changing system of the utility model;
[0034] Fig.16 It is a structural schematic diagram of the tool magazine mechanism of the tool changing system of the utility model;
[0035] Fig.17 It is a structural schematic diagram of the tool changing mechanism of the tool changing system of the utility model;
[0036] Fig.18 It is a detailed schematic diagram of the tool changing mechanism of the tool changing system of the utility model;
[0037] Fig.19 It is a schematic diagram of the coordination state of each mechanism in the tool changing system of the utility model;
[0038] Fig. 20 It is a schematic diagram of a laser rangefinder in a signal receiving system of the utility model;
[0039] Fig.21 It is a schematic diagram of a camera in the signal receiving system of the utility model.
[0040] In the figure:
[0041] 1000-Fastening System:
[0042] 1001-fastening frame, 1002-suction cup, 1003-air pump, 1004-cylinder, 1005-piston, 1006-connecting plate, 1007-z-axis connecting hole;
[0043] 2000-z-axis transmission system:
[0044] 2000a-z axis transmission system a;
[0045] 2001-screw a, 2002-connecting shell, 2003-motor upper cover, 2004-motor lower cover, 2005-servo motor a, 2006-worm, 2007-worm wheel, 2008-worm wheel bearing;
[0046] 2000b-z axis transmission system b;
[0047] 2000c-z axis transmission system c;
[0048] 2000d-z axis transmission system d;
[0049] 3000-x-axis transmission system;
[0050] 3000a-x axis transmission system a;
[0051] 3001-x-axis frame, 3002-servo motor b, 3003-coupling a, 3004-screw b, 3005-moving platform, 3006a-x-axis guide slider a, 3006b-x-axis guide slider b, 3006c-x-axis guide slider c, 3006d-x-axis guide slider d, 3007-x-axis transmission nut, 3008a-x-axis guide a, 3008b-x-axis guide b;
[0052] 3000b-x axis transmission system b;
[0053] 4000-y-axis transmission system:
[0054] 4001-y-axis frame, 4002-servo motor c, 4003-coupling b, 4004-screw c, 4005-moving card slot, 4006a-y-axis guide slider a, 4006b-y-axis guide slider b, 4006c-y-axis guide slider c, 4006d-y-axis guide slider d, 4007-y-axis transmission nut, 4008a-y-axis guide a, 4008b-y-axis guide b;
[0055] 5000-Spindle System:
[0056] 5100-rotating support mechanism;
[0057] 5101-housing, 5102-axis, 5103a-front bearing a, 5103b-front bearing b, 5104-rear bearing;
[0058] 5200-Drive mechanism:
[0059] 5201-rotor, 5202-stator;
[0060] 5300-tensioning mechanism:
[0061] 5301-knife-beating cylinder, 5302-pull rod spring, 5303-pull rod, 5304-knife-pulling claw;
[0062] 6000-Tool Changing System:
[0063] 6100-tool magazine mechanism;
[0064] 6101-power box, 6102-stepping motor, 6103-driving disk, 6104-driven disk, 6105-tool magazine disk, 6106a-tool a, 6106b-tool b, 6106c-tool c, 6106d-tool d, 6106e-tool e, 6106f-tool f;
[0065] 6200-Tool changing mechanism:
[0066] 6201- housing, 6202- servo motor d, 6203- coupling c, 6204- camshaft, 6205- cam, 6206a- bearing a, 6206b- bearing b, 6207- rocker, 6208- driven rod, 6209- connecting rod, 6210- paddle, 6211- transmission block, 6212- spline shaft, 6213- tool changing claw;
[0067] 7000-Signal Receiving System:
[0068] 7001- laser rangefinder, 7002a- camera a, 7002b- camera b. DETAILED DESCRIPTION
[0069] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0070] See below Figure 1 to Figure 21 The intelligent tile drilling device of the utility model is described in detail.
[0071] like Figure 1 As shown, the overall structure of the intelligent tile drilling device of the utility model is divided into a fastening system 1000, a z-axis transmission system 2000, an x-axis transmission system 3000, a y-axis transmission system 4000, a spindle system 5000, a tool changing system 6000, and a signal receiving system 7000. The fastening system 1000 is the main frame supporting the entire device, and is used to stabilize the device when performing drilling work; the x, y, and z-axis transmission systems are used to drive the spindle system 5000 to move in the working area; the spindle system 5000 is used to fasten the tool before drilling and provide power for the tool to rotate at high speed during drilling; the tool changing system 6000 is used to provide direct replacement of the tool when there is a need for different hole diameters; the signal receiving system 7000 is used to feed back the working environment status to the device to ensure that the device has good adaptability to any working environment, while ensuring the accuracy of the hole position and hole depth.
[0072] Among them, the fastening system 1000 is mainly welded into an integral frame by square steel, which is the installation foundation of the entire device and is used to support and fix the entire device. The z-axis transmission system 2000 realizes the translation of the spindle system 5000 in the direction perpendicular to the wall under the drive of four servo motors. The x-axis transmission system 3000 cooperates with the y-axis transmission system 4000 to realize the translation of the spindle system 5000 in the direction parallel to the wall. The spindle system 5000 uses the driving mechanism 5200 to realize the rapid rotation of the drill tool. When the drill bit needs to be replaced, the x-axis transmission system 3000, the y-axis transmission system 4000, and the z-axis transmission system 2000 simultaneously drive the spindle system 5000 to the extreme position, and the tool changing action is completed through the cooperation of the tension mechanism 5300 and the tool changing system 6000. The signal receiving system 7000 can complete the device's perception of the working environment, so that it can make corresponding action adjustments to different working conditions.
[0073] like Figure 2 As shown, the fastening system 1000 is composed of a fastening frame 1001, a suction cup 1002, an air pump 1003, a cylinder 1004, a piston 1005, a connecting plate 1006, and a z-axis connecting hole 1007. The fastening frame 1001 is welded from square steel, with columns welded at the four corners and connected to the suction cup 1002; the air pump 1003 is connected to the four columns through pipes, so that the suction cup 1002 can be assisted to fasten the device to the wall when the air is pumped; the cylinder 1004 is welded to the fastening frame 1001 through a steel plate and a reinforcing rib, and the connecting plate 1006 can be connected to an engineering vehicle or other movable construction equipment. When the piston 1005 is actuated in the cylinder 1004, the entire device can move in a direction perpendicular to the wall, so that the entire device can be adsorbed or separated from the wall; the z-axis connecting hole 1007 realizes relative movement by cooperating with the z-axis transmission system 2000 by welding a nut in the hole.
[0074] like Figure 3 As shown, the z-axis transmission system 2000 is composed of a z-axis transmission system a2000a, a z-axis transmission system b2000b, a z-axis transmission system c2000c, and a z-axis transmission system d2000d. The structures of the four are the same. The z-axis transmission system a is taken as an example for description. Figure 4 , 5 As shown, the z-axis transmission system a2000a is composed of a screw a2001, a connecting shell 2002, a motor upper cover 2003, a motor lower cover 2004, a servo motor a2005, a worm 2006, a worm wheel 2007, and a worm wheel bearing 2008. The lead screw a2001 cooperates with the z-axis connecting hole 1007 to provide transmission perpendicular to the wall direction; the connecting shell 2002 plays the role of fastening and protecting the motor, and at the same time provides a connecting hole position for the x-axis transmission system 3000; the motor upper cover 2003 and the motor lower cover 2004 are used to provide assembly positions for the worm 2006, the worm wheel 2007, and the worm wheel bearing 2008, and the reserved holes are fastened to the connecting shell 2002 by screws; the worm 2006 is meshed and connected with the worm wheel 2007, and the worm wheel 2007 is driven to rotate by the servo motor a2005. The worm wheel 2007 is assembled with the upper part of the lead screw a2001, thereby driving the lead screw a2001 to rotate, thereby realizing the precession of the system perpendicular to the wall direction.
[0075] like Figure 6 As shown, the x-axis transmission system 3000 is installed on the z-axis transmission system 2000, and is used to drive the spindle system 5000 to move longitudinally in a direction parallel to the wall. The x-axis transmission system 3000 includes an x-axis transmission system a3000a and an x-axis transmission system b3000b, and the structures of the two are the same. The x-axis transmission system a3000a is taken as an example for description. Figure 7 , 8As shown, the x-axis transmission system a3000a consists of an x-axis frame 3001, a servo motor b3002, a coupling a3003, a screw b3004, a moving platform 3005, an x-axis guide slider a3006a, an x-axis guide slider b3006b, an x-axis guide slider c3006c, an x-axis guide slider d3006d, an x-axis transmission nut 3007, an x-axis guide a3008a, and an x-axis guide b3008b. The connecting shells of the x-axis frame 3001 and the z-axis transmission system b2000b and the z-axis transmission system d2000d are connected by screws through the reserved holes; the servo motor b3002 provides power for the rotation of the coupling a3003 and the screw rod b3004; the mobile platform 3005 and the x-axis guide slider a3006a, the x-axis guide slider b3006b, the x-axis guide slider c3006c, and the x-axis guide slider d3006d are connected by screws through the holes and The assembly of x-axis guide slider a3006a, x-axis guide slider b3006b and x-axis guide a3008a, as well as the assembly of x-axis guide slider c3006c, x-axis guide slider d3006d and x-axis guide b3008b realize linear motion. At the same time, the mobile platform 3005 and the x-axis transmission nut 3007 are connected with screws through the holes, and the linear drive of the mobile platform 3005 is realized by using the lead screw b3004 to transmit the x-axis transmission nut 3007.
[0076] like Fig. 9 , 10As shown, the y-axis transmission system 4000 is installed on the x-axis transmission system 3000, and is used to drive the spindle system 5000 to move horizontally in a direction parallel to the wall. The y-axis transmission system 4000 is composed of a y-axis frame 4001, a servo motor c4002, a coupling b4003, a screw rod c4004, a moving card slot 4005, a y-axis guide slider a4006a, a y-axis guide slider b4006b, a y-axis guide slider c4006c, a y-axis guide slider d4006d, a y-axis transmission nut 4007, a y-axis guide a4008a, and a y-axis guide b4008b. The y-axis frame 4001 is connected to the mobile platform 3005 of the x-axis transmission system a3000a and the x-axis transmission system b3000b through the reserved holes with screws; the servo motor c4002 provides rotational power for the coupling b4003 and the screw rod c4004, and the mobile card slot 4005 is connected to the y-axis guide slider a4006a, the y-axis guide slider b4006b, the y-axis guide slider c4006c, and the y-axis guide slider d4006d through the holes with screws, and Linear motion is achieved through the assembly of y-axis guide slider a4006a, y-axis guide slider b4006b and y-axis guide a4008a, as well as the assembly of y-axis guide slider c4006c, y-axis guide slider d4006d and y-axis guide b4008b. At the same time, the movable slot 4005 and the y-axis transmission nut 4007 are connected with screws through the holes, and the linear drive of the movable slot 4005 is achieved by the transmission of the y-axis transmission nut 4007 by the lead screw c4004.
[0077] like Fig.12 As shown in FIG. 5 , the spindle system 5000 is composed of a rotation support mechanism 5100, a drive mechanism 5200, and a tension mechanism 5300. The structure of the rotation support mechanism 5100 is as follows: Fig.11 and Fig.13 As shown, it is composed of a housing 5101, an axis 5102, a front bearing a5103a, a front bearing b5103b, and a rear bearing 5104; the housing 5101 is connected to the movable slot 4005 by screws through holes, and the axis 5102 is assembled with the housing 5101 through the front bearing a5103a, the front bearing b5103b, and the rear bearing 5104, so that the axis 5102 can rotate in the housing 5101. The structure of the driving mechanism 5200 is shown in FIG. Fig.13 As shown, it is composed of a rotor 5201 and a stator 5202. The rotor 5201 is rigidly connected to the shaft 5102, and the stator 5202 is rigidly connected to the housing 5101. The structure of the tension mechanism 5300 is as shown in FIG. Fig.14As shown, it consists of a knife-beating cylinder 5301, a pull rod spring 5302, a pull rod 5303, and a knife-pulling claw 5304; the knife-beating cylinder 5301 is connected to the axis 5102 with screws; when the knife-beating cylinder 5301 is energized, the knife-beating cylinder 5301 pushes the pull rod spring 5302, thereby driving the connected pull rod 5303 to loosen the knife-pulling claw 5304, allowing the tool to be taken out; when the knife-beating cylinder 5301 is de-energized, the pull rod 5303 is pulled back by the rebound action of the pull rod spring 5302, and the knife-pulling claw 5304 is locked, so that the tool is fastened to the cutting edge.
[0078] like Fig.15 As shown in FIG. 6 , the tool changing system 6000 is composed of a tool magazine mechanism 6100 and a tool changing mechanism 6200. The structure of the tool magazine mechanism 6100 is as follows: Fig.16 As shown, it consists of a power box 6101, a stepper motor 6102, a driving disk 6103, a driven disk 6104, a tool magazine disk 6105, a tool a 6106a, a tool b 6106b, a tool c 6106c, a tool d 6106d, and a tool e 6106e; the power box 6101 is used to supply power to the electrical equipment of the device and connect to signal processing components such as PLC to control the coordinated movement of various components of the device. It is connected to the fastening frame 1001 through the holes with screws, and the stepper motor 6102 is installed on the installation platform extending from the power box 6101 with screws. The driving disk 6103 and the driven disk 6104 form a grooved wheel mechanism. Whenever the driving disk 6103 is driven by the stepping motor 6102 and rotates one circle, the driven disk 6104 will be driven by the driving disk 6103 to rotate a certain angle, thereby replacing a tool position. The tool magazine disk 6105 is coaxially connected to the driven disk 6104 by screws. The tool magazine disk 6105 is installed with a corresponding number of tool position slots according to the number of slots designed for the groove wheel mechanism. The number of tool position slots shown in the figure is 5, and the tool position slots are respectively installed with tools a6106a, tool b6106b, tool c6106c, tool d6106d and tool e6106e. These tools match the blade size of the spindle system 5000 and can be fastened by the tool pulling claw 5304.
[0079] The structure of the tool changing mechanism 6200 is as follows: Figure 17-19As shown, it consists of a housing 6201, a servo motor d6202, a coupling c6203, a camshaft 6204, a cam 6205, a bearing a6206a, a bearing b6206b, a rocker 6207, a driven rod 6208, a connecting rod 6209, a paddle 6210, a transmission block 6211, a spline shaft 6212, and a tool-changing claw 6213; the housing 6201 is connected to the fastening frame 1001 with screws, the servo motor d6202 is connected to the housing 6201 by screws, and is coaxially connected to the camshaft 6204 by a coupling c6203, the camshaft 6204 is installed in the housing 6201 by bearings a6206a and bearings b6206b, the cam 6205 is rigidly connected to the camshaft 6204, and the rocker 6207 is connected to the housing 6201 by screws. The rotating shaft is installed in the casing 6201, and realizes up and down swing through a flat cam mechanism composed of a driven rod 6208 and a groove on the right end face of the cam 6205. The connecting rod 6209 is rigidly connected to the paddle 6210, and the paddle 6210 cooperates with the groove on the side of the transmission block 6211 to form a slider group for vertical movement. The slider group composed of the rocker 6207 and the connecting rod 6209, the paddle 6210, and the transmission block 6211 constitutes a rocker slider mechanism. The transmission block 6211 and the upper part of the tool changing claw 6213 are fastened by screws to control the vertical movement of the tool changing claw 6213. The spline shaft 6212 is installed in the casing 6201 and can be rotated through the arc cam mechanism formed with the cam 6205, thereby driving the horizontal rotation movement of the tool changing claw 6213.
[0080] like Fig. 20 , 21 As shown, the signal receiving system 7000 is composed of a laser rangefinder 7001, a camera a7002a, and a camera b7002b. The laser rangefinder 7001 is installed on the side of the mobile card slot 4005 to monitor the vertical distance of the spindle system 5000 relative to the wall. The camera a7002a and the camera b7002b are installed on the side of the fastening frame 1001 close to the z-axis transmission system b2000b and the z-axis transmission system c2000c, respectively, to monitor the drilling working environment and provide hole location information.
[0081] Below, refer to Figures 1 to 21 Combined with the description of the above structural features, the working principle of the intelligent tile drilling device of the utility model is described in detail:
[0082] 1. Assemble the device according to the above structure, and then fasten the connecting plate 1006 to the engineering vehicle with screws.
[0083] 2. The camera obtains the relative position of the tiles and guides the engineering vehicle to the appropriate position; the device is pushed toward the wall through the piston mechanism composed of the cylinder 1004 and the piston 1005, and is adsorbed on the tile surface through the cooperation of the suction cup 1002 and the vacuum pump 1003.
[0084] 3. The camera retrieves the recorded image of the tile, calculates the position of the target hole, generates the plane coordinates of the hole relative to the fastening frame 1001, and transmits the spindle system 5000 to the corresponding coordinate position through the x-axis transmission system 3000 and the y-axis transmission system 4000; after the transmission stops, the drive mechanism 5200 is powered on to start driving the tool 6106f to rotate at high speed; then the z-axis transmission system a2000a, z-axis transmission system b2000b, and z-axis transmission system c2000c The z-axis transmission system d2000d is powered on at the same time, and the tool 6106f is fed at a uniform speed in the direction perpendicular to the wall. At the same time, the laser rangefinder 7001 feeds back the real-time relative distance between the spindle system 5000 and the wall to the z-axis transmission system 2000. When the hole depth reaches a predetermined value, the z-axis transmission system 2000 stops feeding and starts reverse transmission. When the laser rangefinder 7001 detects that the drill has left the hole, it sends a signal to stop the z-axis transmission system 2000, and the drilling action of the hole is completed. The spindle system 5000 can then be driven to the next preset hole by the x-axis transmission system 3000 and the y-axis transmission system 4000 to perform a new drilling action.
[0085] 4. When the aperture needs to be changed, the z-axis transmission system 2000, the x-axis transmission system 3000, and the y-axis transmission system 4000 simultaneously transmit to the tool changing system 6000, so that the spindle system 5000 moves to the limit position; the stepper motor 6102 drives the driving disk 6103 to rotate, driving the driven disk 6104 and the tool magazine disk 6105, so that the target tool (the tool a6106a in the figure) moves to the tool changing position, and the spline shaft 6212 rotates a certain angle under the drive of the arc groove of the cam 6205, driving The knife-changing claw 6213 rotates and completes the knife-grasping action; then the knife-beating cylinder 5301 in the spindle system 5000 is energized to push the pull rod spring 5302, and then push the pull rod 5303, so that the knife-pulling claw 5304 is released, and the knife-releasing action is completed. At the same time, driven by the flat groove of the cam 6205, the driven rod 6208 drives the rocker 6207 to swing downward, driving the slider group composed of the connecting rod 6209, the paddle 6210, and the transmission block 6211 to move horizontally downward, thereby driving the knife-changing claw 6213 to move horizontally downward. At the same time, tool a6106a is brought out of the tool magazine disc 6105, and tool f6106f is brought out of the cutting edge of the spindle system 5000; driven by the arc groove of the cam 6205, the spline shaft 6212 quickly rotates 180 degrees to realize the exchange action of tool a6106a and tool f6106f; then driven by the flat groove of the cam 6205, the driven rod 6208 drives the rocker 6207 to swing upward, driving the slider group composed of the connecting rod 6209, the paddle 6210, and the transmission block 6211 Move upwards, tool f6106f is stuck in the tool position of tool magazine 6105, and tool a6106a is installed in the cutting edge of spindle system 5000. At this time, tool punching cylinder 5301 is powered off, and under the rebound effect of pull rod spring 5302, pull rod 5303 and tool pull claw 5304 are reset, so that tool a6106a is fastened to the cutting edge, and the tool installation action is completed; then spline shaft 6212 rotates a certain angle under the drive of the arc groove of cam 6205, so that tool change claw 6213 releases the tool and completes the reset. At this time, z-axis transmission system 2000, x-axis transmission system 3000, and y-axis transmission system 4000 are started, and spindle system 5000 is driven to the next working point to perform a new punching action.
[0086] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be understood by anyone familiar with the technology within the technical scope disclosed by the present invention should be included in the scope of the present invention.
Claims
1. An intelligent tile drilling device, characterized in that: include: A fastening system (1000) provides support and fixation for the entire device; A z-axis transmission system (2000) is installed on the fastening system (1000) and is used to drive the main axis system (5000) to move in a direction perpendicular to the wall; An x-axis transmission system (3000) is installed on the z-axis transmission system (2000) and is used to drive the spindle system (5000) to move longitudinally in a direction parallel to the wall; A y-axis transmission system (4000) is installed on the x-axis transmission system (3000) and is used to drive the spindle system (5000) to move horizontally in a direction parallel to the wall; A spindle system (5000) is installed on the Y-axis transmission system (4000) and is used to fasten the tool before drilling and provide power for high-speed rotation of the tool during drilling; A tool changing system (6000), mounted on the fastening system (1000), for providing direct replacement of tools when different hole diameters are required; The signal receiving system (7000) is used to monitor the vertical distance of the spindle system (5000) relative to the wall, the drilling working environment, and provide hole location information.
2. The intelligent tile drilling device according to claim 1 is characterized in that: The fastening system (1000) comprises a fastening frame (1001), a suction cup (1002), an air pump (1003), a cylinder (1004), a piston (1005), a connecting plate (1006), and a z-axis connecting hole (1007); the fastening frame (1001) is welded from square steel, and columns are welded at four corners and connected to the suction cup (1002); the air pump (1003) is connected to the four columns through a pipeline, so that when air is pumped out, it can assist the suction cup (1002) to fasten the device to the wall; The cylinder (1004) is welded to the fastening frame (1001) via a steel plate and reinforcing ribs; the connecting plate (1006) is connected to the construction equipment; the piston (1005) is driven by the cylinder (1004) to move in a direction perpendicular to the wall surface; the z-axis connecting hole (1007) achieves relative movement by cooperating with the z-axis transmission system (2000) by welding a nut in the hole.
3. The intelligent tile drilling device according to claim 2 is characterized in that: The z-axis transmission system (2000) is composed of z-axis transmission system a (2000a), z-axis transmission system b (2000b), z-axis transmission system c (2000c), and z-axis transmission system d (2000d) having the same structure, and the z-axis transmission system a (2000a) includes a screw a (2001), a servo motor a (2005), a worm (2006), and a worm wheel (2007); The screw rod a (2001) cooperates with the z-axis connecting hole (1007) to provide transmission perpendicular to the wall direction. The worm (2006) is meshedly connected with the worm wheel (2007) and drives the worm wheel (2007) to rotate under the drive of the servo motor a (2005). The worm wheel (2007) is assembled with the upper part of the screw rod a (2001), thereby driving the screw rod a (2001) to rotate.
4. The intelligent tile drilling device according to claim 3 is characterized in that: The x-axis transmission system (3000) comprises an x-axis transmission system a (3000a) and an x-axis transmission system b (3000b) of the same structure, wherein the x-axis transmission system a (3000a) comprises an x-axis frame (3001), a servo motor b (3002), a coupling a (3003), a screw rod b (3004), a mobile platform (3005), an x-axis guide slider a (3006a), an x-axis guide slider b (3006b), an x-axis guide slider c (3006c), an x-axis guide slider d (3006d), an x-axis transmission nut (3007), an x-axis guide rail a (3008a), and an x-axis guide rail b (3008b); The x-axis frame (3001) is connected to the connection shells of the z-axis transmission system b (2000b) and the z-axis transmission system d (2000d) by screws through reserved holes; the servo motor b (3002) provides power for the rotation of the coupling a (3003) and the lead screw b (3004); the mobile platform (3005) is connected to the x-axis guide slider a (3006a), the x-axis guide slider b (3006b), the x-axis guide slider c (3006c), and the x-axis guide slider d (3006d) by screws through holes, and linear translation is achieved by assembling the x-axis guide slider a (3006a), the x-axis guide slider b (3006b) and the x-axis guide a (3008a), and assembling the x-axis guide slider c (3006c), the x-axis guide slider d (3006d) and the x-axis guide b (3008b); The mobile platform (3005) is connected to the x-axis transmission nut (3007) by screws through holes, and the linear drive of the mobile platform (3005) is achieved by the transmission of the x-axis transmission nut (3007) by the screw rod b (3004).
5. The intelligent tile drilling device according to claim 4 is characterized in that: The y-axis transmission system (4000) is composed of a y-axis frame (4001), a servo motor c (4002), a coupling b (4003), a screw rod c (4004), a movable card slot (4005), a y-axis guide slider a (4006a), a y-axis guide slider b (4006b), a y-axis guide slider c (4006c), a y-axis guide slider d (4006d), a y-axis transmission nut (4007), a y-axis guide rail a (4008a), and a y-axis guide rail b (4008b); The y-axis frame (4001) is connected to the mobile platform (3005) of the x-axis transmission system a (3000a) and the x-axis transmission system b (3000b) by screws through reserved holes; the servo motor c (4002) provides rotational power for the coupling b (4003) and the screw rod c (4004); the mobile card slot (4005) is connected to the y-axis guide slider a (4006a) and the y-axis guide slider b (4006b). 6b), the y-axis guide slider c (4006c), and the y-axis guide slider d (4006d) are connected by screws through the holes, and the linear translation is achieved by assembling the y-axis guide slider a (4006a), the y-axis guide slider b (4006b) and the y-axis guide a (4008a), and assembling the y-axis guide slider c (4006c), the y-axis guide slider d (4006d) and the y-axis guide b (4008b); The movable slot (4005) is connected to the y-axis transmission nut (4007) by screws through holes, and the linear drive of the movable slot (4005) is achieved by driving the y-axis transmission nut (4007) through the screw rod c (4004).
6. The intelligent tile drilling device according to claim 5, characterized in that: The spindle system (5000) is composed of a rotation support mechanism (5100), a driving mechanism (5200), and a tension mechanism (5300); the rotation support mechanism (5100) is composed of a housing (5101), an axis (5102), a front bearing a (5103a), a front bearing b (5103b), and a rear bearing (5104); the housing (5101) and the movable slot (4005) are connected by screws through holes, and the axis (5102) is assembled with the housing (5101) through the front bearing a (5103a), the front bearing b (5103b), and the rear bearing (5104), so that the axis (5102) can rotate in the housing (5101); The driving mechanism (5200) is composed of a rotor (5201) and a stator (5202), wherein the rotor (5201) is rigidly connected to the shaft (5102), and the stator (5202) is rigidly connected to the housing (5101); The tensioning mechanism (5300) is composed of a knife-beating cylinder (5301), a pull rod spring (5302), a pull rod (5303), and a knife-pulling claw (5304); the knife-beating cylinder (5301) is connected to the axis (5102) by screws. When the knife-beating cylinder (5301) is energized, the knife-beating cylinder (5301) pushes the pull rod spring (5302), thereby driving the pull rod (5303) connected thereto, thereby loosening the knife-pulling claw (5304) and allowing the knife to be taken out; when the knife-beating cylinder (5301) is de-energized, the pull rod (5303) is pulled back by the rebound action of the pull rod spring (5302), and the knife-pulling claw (5304) is locked, so that the knife is fastened to the blade.
7. The intelligent tile drilling device according to claim 6, characterized in that: The tool changing system (6000) is composed of a tool magazine mechanism (6100) and a tool changing mechanism (6200), wherein the tool magazine mechanism (6100) is composed of a power supply box (6101), a stepping motor (6102), a driving disk (6103), a driven disk (6104), a tool magazine disk (6105), a tool a (6106a), a tool b (6106b), a tool c (6106c), a tool d (6106d), and a tool e (6106e); The power box (6101) is used to supply power to the electrical equipment of the device and is connected to the fastening frame (1001) by screws through holes. The stepper motor (6102) is installed on the installation platform extending from the power box (6101) by screws. The driving disk (6103) and the driven disk (6104) constitute a groove wheel mechanism. The tool magazine disk (6105) and the driven disk (6104) are coaxially connected by screws. The tool magazine disk (6105) is installed with a corresponding number of tool slots according to the number of slots designed for the groove wheel mechanism. The tool slots are respectively installed with tools a (6106a), tool b (6106b), tool c (6106c), tool d (6106d) and tool e (6106e). These tools match the blade size of the spindle system (5000) and can be fastened by the tool pulling claw (5304).
8. The intelligent tile drilling device according to claim 7, characterized in that: The tool changing mechanism (6200) is composed of a housing (6201), a servo motor d (6202), a coupling c (6203), a camshaft (6204), a cam (6205), a bearing a (6206a), a bearing b (6206b), a rocker (6207), a driven rod (6208), a connecting rod (6209), a paddle (6210), a transmission block (6211), a spline shaft (6212), and a tool changing claw (6213); The housing (6201) is connected to the fastening frame (1001) by screws, the servo motor d (6202) is connected to the housing (6201) by screws, and is coaxially connected to the camshaft (6204) by a coupling c (6203), the camshaft (6204) is installed in the housing (6201) by bearings a (6206a) and bearings b (6206b), the cam (6205) is rigidly connected to the camshaft (6204), the rocker (6207) is installed in the housing (6201) by its rotating shaft, and is realized by a planar cam mechanism composed of a driven rod (6208) and a groove on the right end face of the cam (6205) to achieve up and down swing, the connecting rod (6209) is rigidly connected to the paddle (6210), and the paddle (6210) cooperates with the groove on the side of the transmission block (6211) to form a vertically moving slider group; The rocker (6207), the connecting rod (6209), the paddle (6210), and the transmission block (6211) form a rocker slider mechanism. The transmission block (6211) is fastened to the upper part of the tool changing claw (6213) by screws, thereby controlling the vertical movement of the tool changing claw (6213). The spline shaft (6212) is installed in the housing (6201) and rotates through the arc cam mechanism formed by the cam (6205), thereby driving the horizontal rotation movement of the tool changing claw (6213).
9. The intelligent tile drilling device according to claim 5, characterized in that: The signal receiving system (7000) is composed of a laser rangefinder (7001), a camera a (7002a), and a camera b (7002b); the laser rangefinder (7001) is installed on the side of the movable card slot (4005) and is used to monitor the vertical distance of the spindle system (5000) relative to the wall; The camera a (7002a) and the camera b (7002b) are respectively installed on the sides of the fastening frame (1001) close to the z-axis transmission system b (2000b) and the z-axis transmission system c (2000c), and are used to monitor the drilling working environment and provide hole positioning information.
Citation Information
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