Injection molding device for aviation alarm shell production
By designing mold transportation mechanism, one-way lubrication mechanism and lubrication auxiliary mechanism in the injection molding device, the problems of inaccurate mold positioning and uneven lubrication in the existing injection molding device are solved, production efficiency and product quality are improved, and equipment life is extended.
Patent Information
- Application Number
- CN202421165601.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing injection molding devices lack mold transportation mechanisms and lubrication systems, resulting in inaccurate mold positioning, increased friction between moving parts, accelerated equipment wear, affecting production efficiency and product quality.
An injection molding device including a mold transport mechanism, a one-way lubrication mechanism and a lubrication auxiliary mechanism is designed. The mold transport mechanism realizes precise transportation of the mold by driving motors and lead screws, the one-way lubricating mechanism realizes effective supply of lubricant through concave bumps and concave grooves, and the lubricating auxiliary mechanism ensures uniform distribution and automatic reset of the lubricant through flexible sheets and return springs.
Through the precise transportation of the mold transport mechanism and the effective lubrication of the one-way lubrication mechanism, the production efficiency and product accuracy are improved, the service life of the equipment is extended, and the maintenance cost is reduced.
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Figure CN222554066U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold injection molding, and more specifically, it relates to an injection molding device for producing an aviation alarm shell. Background Art
[0002] In the existing technology, firstly, some devices do not have a mold transportation mechanism, and the movement and positioning of the mold may need to be done manually, which increases labor intensity and reduces production efficiency. Manual operation may cause inaccurate mold positioning, affecting the accuracy and consistency of the product. The mold replacement and positioning time is increased, which reduces the speed and output of the production line.
[0003] Secondly, lack of lubrication in some devices may lead to increased friction between moving parts, accelerated wear, and shortened equipment life. Equipment wear may lead to instability in the production process, such as increased temperature, decreased precision, and other problems. Due to increased wear, more frequent maintenance and parts replacement may be required, increasing maintenance costs. Finally, some devices may cause uneven lubrication, affecting the lubrication effect of the equipment. Insufficient lubrication may cause equipment overheating or failure, affecting the safety of operators. Lubrication auxiliary mechanisms are usually coordinated with automation systems. The lack of this mechanism may lead to a reduced level of automation, affecting production efficiency and product quality. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the problems existing in the prior art, the utility model provides an injection molding device for producing an aviation alarm shell to solve the technical problems mentioned in the background technology, such as an injection molding device for producing an aviation alarm shell and increased friction between moving parts.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an injection molding device for producing aviation alarm shells, comprising an injection molding tube, a mold transportation mechanism, a one-way lubrication mechanism and a lubrication auxiliary mechanism, wherein the mold transportation mechanism comprises a transportation frame, a mold mounting plate, a threaded block, a lead screw and a driving motor, the driving motor is mounted on the side of the transportation frame, the output end of the driving motor is connected with the lead screw, the threaded block is mounted on the bottom of the mold mounting plate, and the threaded block is mounted on the lead screw, and the mold can be mounted on the mold mounting plate, the one-way lubrication mechanism comprises a lubrication tube, a movable bottom plate, an oil injection top plate, a connecting rod, a concave-convex block, a concave-convex groove and an inner fixed ring, the inner fixed ring is fixedly mounted on the inner wall of the lubrication tube, the movable bottom plate is movably mounted in the lubrication tube, and the connecting rod connects the movable bottom plate with the oil injection top plate, the oil injection top plate is movably mounted on the oil injection end of the lubrication tube, the concave-convex block is mounted on the top of the movable bottom plate, the concave-convex groove is arranged at the bottom end of the inner fixed ring, and the concave-convex block and the concave-convex groove are arranged with a one-way seal.
[0008] The utility model is further configured as follows: the lubrication auxiliary mechanism includes a lever, a flexible sheet, a push rod, a push block, an inner fixed plate, a return spring, a circular groove and a directional rod; the inner fixed plate is fixedly mounted inside the lubrication tube, and a plurality of groups of circular grooves are arranged on the inner fixed plate; the directional rod and a plurality of groups of push rods are arranged at the bottom of the movable bottom plate; the push block is arranged at one end of the push rod; the directional rod can be movably extended through the inner fixed plate to cooperate with the guide setting; a return spring is arranged between the movable bottom plate and the inner fixed plate, and the return spring is sleeved on the outer wall of the directional rod; the push block is arranged with different thicknesses; the lever is mounted on the side wall of the connecting rod; and a plurality of groups of flexible sheets are mounted on the inner wall of the lubrication tube.
[0009] The utility model is further configured that a raw material adding bucket is provided at the top open end of the injection molding tube, and an injection molding platform is provided at the bottom of the injection molding tube. The design of the raw material adding bucket allows continuous addition of raw materials into the injection molding tube, and the injection molding platform is responsible for compacting the raw materials and injecting them into the mold, thereby ensuring the continuity of production.
[0010] The utility model is further configured such that a driving assembly is provided on the top end face of the injection molding platform, and a rotating shaft is provided on the output end of the driving assembly, and one end of the rotating shaft extends into the interior of the injection molding tube, and a transport blade is provided on the rotating shaft. The configuration of the rotating shaft and the transport blade can efficiently mix the raw materials and transport them to the injection molding platform, thereby ensuring the uniformity of the raw materials and the injection molding quality.
[0011] The utility model is further configured such that lubricating sleeves are provided on the outer sides of both ends of the injection molding tube, and the rotating shaft rotates and extends through the lubricating sleeves, and the lubricating pipe extends into the lubricating sleeves and contacts the rotating shaft. The design of the lubricating sleeves and the lubricating pipe reduces the wear of the rotating shaft during operation and extends the service life of the equipment.
[0012] The utility model is further configured such that an extrusion discharge pipe is provided at the output end of the injection tube, and the extrusion discharge pipe can be matched and connected with the injection port of the external mold. The extrusion discharge pipe is matched and connected with the injection port of the external mold, ensuring that the raw materials can be accurately injected into the mold, thereby improving the accuracy and consistency of the product.
[0013] The utility model is further configured such that a guide sleeve is provided at the bottom of the mold mounting plate, guide rods are provided on both sides of the conveying frame, the guide rods can be arranged in coordination with the guide sleeves for guiding movement, and the mold is transported to the outside through the mold mounting plate to complete a round of injection molding. The design of the guide sleeve and the guide rods ensures the stability of the mold mounting plate during transportation and reduces deviations and errors.
[0014] The utility model is further configured such that the side of the transport frame is connected to the side of the injection molding platform, and the bottom surfaces of the transport frame and the injection molding platform are provided with supporting legs, and the supporting legs of the transport frame and the bottom surface of the injection molding platform enhance the structural stability of the entire device and ensure stable operation during the injection molding process.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides an injection molding device for producing aviation alarm shells, which has the following beneficial effects:
[0017] The utility model is provided with a mold transport mechanism, which can realize accurate transportation of the mold mounting plate through the cooperation of the driving motor and the lead screw, ensuring that the mold is injected at the correct position. The design of the threaded block and the lead screw allows the mold mounting plate to move quickly and smoothly, thereby improving production efficiency and reducing downtime.
[0018] The utility model is provided with a one-way lubrication mechanism, and the one-way sealing design of the concave-convex block and the concave-convex groove prevents the backflow of the lubricant and ensures the effective supply of the lubricant. Through the design of the oil injection top plate and the movable bottom plate, the lubricant can be continuously injected into the lubrication pipe to maintain the lubrication state of the mold transportation mechanism.
[0019] The utility model is provided with a lubrication auxiliary mechanism. The design of the flexible sheet allows the lubricant to be evenly distributed on the inner wall of the lubrication tube, reducing wear and friction. The setting of the reset spring and the directional rod ensures that the lubrication auxiliary mechanism can automatically reset after each lubrication to prepare for the next lubrication. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the present utility model when it is not in use;
[0021] Figure 2 It is a structural schematic diagram of the material transport and extrusion device in the utility model;
[0022] Figure 3 It is a structural schematic diagram of the mold transportation mechanism in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the one-way lubrication mechanism and the lubrication auxiliary mechanism in the utility model;
[0024] Figure 5 It is a schematic diagram of the internal structure of the one-way lubrication mechanism and the lubrication auxiliary mechanism in the utility model.
[0025] In the figure: 1. injection molding tube; 2. transport frame; 3. mold mounting plate; 4. threaded block; 5. lead screw; 6. drive motor; 7. lubrication tube; 8. movable bottom plate; 9. oil injection top plate; 10. connecting rod; 11. concave and convex block; 12. concave and convex groove; 13. inner fixing ring; 14. lever; 15. flexible sheet; 16. push rod; 17. push block; 18. inner fixing plate; 19. reset spring; 20. circular groove; 21. directional rod; 22. raw material adding bucket; 23. injection molding platform; 24. drive assembly; 25. rotating shaft; 26. transport blade; 27. lubrication sleeve; 28. extrusion discharge pipe; 29. guide sleeve; 30. guide rod; 31. support leg. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 , an injection molding device for producing aviation alarm shells, including an injection molding tube 1, a mold transportation mechanism, a one-way lubrication mechanism and a lubrication auxiliary mechanism, the mold transportation mechanism includes a transportation frame 2, a mold mounting plate 3, a threaded block 4, a lead screw 5 and a drive motor 6, the drive motor 6 is installed on the side of the transportation frame 2, the output end of the drive motor 6 is connected with the lead screw 5, the threaded block 4 is installed at the bottom of the mold mounting plate 3, and the threaded block 4 is installed on the lead screw 5, and the mold can be installed on the mold mounting plate 3, the one-way lubrication mechanism includes A lubrication tube 7, a movable bottom plate 8, an oil injection top plate 9, a connecting rod 10, a concave-convex block 11, a concave-convex groove 12 and an inner solid ring 13. The inner solid ring 13 is fixedly mounted on the inner wall of the lubrication tube 7. The movable bottom plate 8 is movably mounted in the lubrication tube 7. The connecting rod 10 connects the movable bottom plate 8 with the oil injection top plate 9. The oil injection top plate 9 is movably mounted on the oil injection end of the lubrication tube 7. The concave-convex block 11 is mounted on the top of the movable bottom plate 8. The concave-convex groove 12 is arranged at the bottom end of the inner solid ring 13. The concave-convex block 11 and the concave-convex groove 12 are arranged in cooperation with a one-way seal.
[0030] In this embodiment, the mold is first installed on the mold mounting plate 3, the threaded block 4 is installed at the bottom of the mold mounting plate 3 and cooperates with the lead screw 5, the drive motor 6 is started, and the mold mounting plate 3 is driven to move along the guide rail of the transport frame 2 through the cooperated lead screw 5 and the threaded block 4 to realize the transportation of the mold. When the one-way lubrication mechanism is required to operate, the oil filling top plate 9 is installed at the oil filling end of the lubrication pipe 7, and the movable bottom plate 8 is movably installed in the lubrication pipe 7 and connected to the oil filling top plate 9 through the connecting rod 10. The oil filling top plate 9 is subjected to pressure and moves downward, compressing the movable bottom plate 8, so that the concave-convex block 11 and the concave-convex groove 12 are one-way sealed away to realize the oil filling process. On the contrary, the concave-convex block 11 and the concave-convex groove 12 are one-way sealed and cooperate to prevent the lubricant from flowing back.
[0031] The lubrication auxiliary mechanism includes a lever 14, a flexible sheet 15, a push rod 16, a push block 17, an inner fixed plate 18, a return spring 19, a circular groove 20 and a directional rod 21. The inner fixed plate 18 is fixedly installed inside the lubrication tube 7, and multiple groups of circular grooves 20 are arranged on the inner fixed plate 18. The directional rod 21 and multiple groups of push rods 16 are arranged at the bottom of the movable bottom plate 8. The push block 17 is arranged at one end of the push rod 16. The directional rod 21 can be movably extended through the inner fixed plate 18 to cooperate with the guide setting, and a return spring 19 is arranged between the movable bottom plate 8 and the inner fixed plate 18, and the return spring 19 is sleeved on the outer wall of the directional rod 21. The push block 17 is set with different thicknesses. The lever 14 is installed on the side wall of the connecting rod 10, and multiple groups of flexible sheets 15 are installed on the inner wall of the lubrication tube 7.
[0032] In this embodiment, the push block 17 is arranged at one end of the push rod 16, and the push rod 16 and the directional rod 21 are arranged at the bottom of the movable bottom plate 8. When the movable bottom plate 8 moves downward, the push block 17 is subjected to pressure. At this time, the push block 17 is pushed into the circular groove 20 of the inner fixed plate 18. The push block 17 is set with different thicknesses. The amount of oil injection is controlled by pushing the push block 17 to block the number of circular grooves 20, and the circular groove 20 is partially closed. While injecting oil, the gas in the tube can also be discharged along the circular groove 20. The flexible sheet 15 on the side wall of the lubrication tube 7 and the lever 14 on the side of the connecting rod 10 cooperate with each other to provide feedback on the number of circular grooves 20 blocked, which is convenient for auxiliary adjustment. The reset spring 19 pushes the movable bottom plate 8 back to the initial position.
[0033] See also Figure 1-5As a supplementary implementation of an injection molding device for producing an aviation alarm shell for a mold transport mechanism, a one-way lubrication mechanism and a lubrication auxiliary mechanism: a raw material adding bucket 22 is provided at the top open end of the injection molding tube 1, an injection molding platform 23 is provided at the bottom of the injection molding tube 1, a driving assembly 24 is provided at the top end face of the injection molding platform 23, and a rotating shaft 25 is provided at the output end of the driving assembly 24, and one end of the rotating shaft 25 extends into the interior of the injection molding tube 1, and a transport blade 26 is provided on the rotating shaft 25, and lubrication sleeves 27 are provided on the outer sides of both ends of the injection molding tube 1, and the rotating shaft 25 rotates and extends through the lubrication sleeve 2 7, and the lubricating pipe extends into the lubricating sleeve 27 and contacts the rotating shaft 25, the output end of the injection tube 1 is provided with an extrusion discharge pipe 28, and the extrusion discharge pipe 28 can be connected with the injection port of the external mold, the bottom of the mold mounting plate 3 is provided with a guide sleeve 29, and the two sides of the conveying frame are provided with guide rods 30, the guide rods 30 can be arranged with the guide sleeve 29 for guiding movement, and the mold is transported to the outside through the mold mounting plate 3 to complete a round of injection molding, the side of the transport frame 2 is connected with the side of the injection molding platform 23, and the bottom of the transport frame 2 and the injection molding platform 23 are provided with legs 31.
[0034] More specifically, the raw material is added to the injection tube 1 from the raw material adding bucket 22, the driving assembly 24 is started, the rotating shaft 25 rotates, and the transport blades 26 rotate in the injection tube 1 to mix the raw material evenly and transport it to the bottom of the injection molding platform 23. The raw material is compacted at the injection molding platform 23 and injected into the extrusion discharge pipe 28. The extrusion discharge pipe 28 is connected with the injection port of the external mold to inject the raw material into the mold. The mold is transported to the outside of the injection tube 1 through the mold mounting plate 3 to complete a round of injection molding. During the whole process, the one-way lubrication mechanism and the lubrication auxiliary mechanism provide lubrication for the mold transport mechanism and the injection tube 1 to ensure smooth operation and reduce wear.
[0035] In summary, when the overall equipment is in use or running: when the mold transport mechanism needs to be operated, the mold is first installed on the mold mounting plate 3, the threaded block 4 is installed at the bottom of the mold mounting plate 3, and cooperates with the lead screw 5, the drive motor 6 is started, and the mold mounting plate 3 is driven to move along the guide rail of the transport frame 2 through the coordinated connection of the lead screw 5 and the threaded block 4 to realize the transportation of the mold.
[0036] When the one-way lubrication mechanism needs to be operated, the oil filling top plate 9 is installed at the oil filling end of the lubrication tube 7, and the movable bottom plate 8 is movably installed in the lubrication tube 7 and connected to the oil filling top plate 9 by the connecting rod 10. The oil filling top plate 9 is subjected to pressure and moves downward to compress the movable bottom plate 8, so that the concave-convex block 11 and the concave-convex groove 12 are one-way sealed and separated, thereby realizing the oil filling process. Conversely, the concave-convex block 11 and the concave-convex groove 12 are one-way sealed and cooperated to prevent the lubricant from flowing back.
[0037] When the operation of the lubrication auxiliary mechanism is required, the push block 17 is set at one end of the push rod 16, and the push rod 16 and the directional rod 21 are set at the bottom of the movable bottom plate 8. When the movable bottom plate 8 moves downward, the push block 17 is subjected to pressure. At this time, the push block 17 is pushed into the circular groove 20 of the inner fixed plate 18. The push block 17 is set with different thicknesses. The amount of oil injection is controlled by pushing the push block 17 to block the number of circular grooves 20, and the circular groove 20 is partially closed. While injecting oil, the gas in the tube can also be discharged along the circular groove 20. The flexible sheet 15 on the side wall of the lubrication tube 7 and the lever 14 on the side of the connecting rod 10 cooperate with each other to provide feedback on the number of circular grooves 20 blocked, which is convenient for auxiliary adjustment. The reset spring 19 pushes the movable bottom plate 8 back to the initial position.
[0038] The raw material is added to the injection tube 1 from the raw material adding bucket 22, the driving assembly 24 is started, the rotating shaft 25 rotates, and the transport blade 26 rotates in the injection tube 1 to mix the raw material evenly and transport it to the bottom of the injection molding platform 23. The raw material is compacted at the injection molding platform 23 and injected into the extrusion discharge pipe 28. The extrusion discharge pipe 28 is connected with the injection port of the external mold to inject the raw material into the mold. The mold is transported to the outside of the injection tube 1 through the mold mounting plate 3 to complete a round of injection molding. During the whole process, the one-way lubrication mechanism and the lubrication auxiliary mechanism provide lubrication for the mold transport mechanism and the injection tube 1 to ensure smooth operation and reduce wear.
[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. An injection molding device for producing an aviation alarm housing, comprising an injection molding tube (1), a mold transport mechanism, a one-way lubrication mechanism and a lubrication auxiliary mechanism, wherein: The mold transport mechanism comprises a transport frame (2), a mold mounting plate (3), a threaded block (4), a lead screw (5) and a drive motor (6), wherein the drive motor (6) is mounted on a side of the transport frame (2), an output end of the drive motor (6) is cooperatively connected to the lead screw (5), the threaded block (4) is mounted on the bottom of the mold mounting plate (3), and the threaded block (4) is cooperatively mounted on the lead screw (5), and the mold can be mounted on the mold mounting plate (3), and the one-way lubrication mechanism comprises a lubrication pipe (7), a movable bottom plate (8), an oil injection top plate (9), a connecting rod (10 ), a concave-convex block (11), a concave-convex groove (12) and an inner fixed ring (13), the inner fixed ring (13) being fixedly mounted on the inner wall of the lubrication tube (7), the movable bottom plate (8) being movably mounted in the lubrication tube (7), and the connecting rod (10) connecting the movable bottom plate (8) with the oil injection top plate (9), the oil injection top plate (9) being movably mounted at the oil injection end of the lubrication tube (7), the concave-convex block (11) being mounted on the top of the movable bottom plate (8), the concave-convex groove (12) being arranged at the bottom of the inner fixed ring (13), and the concave-convex block (11) and the concave-convex groove (12) being arranged in cooperation with a one-way seal.
2. The injection molding device for producing an aviation alarm housing according to claim 1, characterized in that: The lubrication auxiliary mechanism comprises a lever (14), a flexible sheet (15), a push rod (16), a push block (17), an inner fixing plate (18), a return spring (19), a circular groove (20) and a directional rod (21). The inner fixing plate (18) is fixedly mounted inside the lubrication tube (7), and a plurality of groups of circular grooves (20) are arranged on the inner fixing plate (18). The directional rod (21) and the plurality of groups of push rods (16) are arranged at the bottom of the movable bottom plate (8). The push block (17) is arranged at one end of the push rod (16). The directional rod (21) can movably extend through the inner fixing plate (18) to cooperate with the guide arrangement. A return spring (19) is arranged between the movable bottom plate (8) and the inner fixing plate (18), and the return spring (19) is sleeved on the outer wall of the directional rod (21). The push block (17) is arranged with different thicknesses. The lever (14) is mounted on the side wall of the connecting rod (10), and the plurality of groups of flexible sheets (15) are mounted on the inner wall of the lubrication tube (7).
3. The injection molding device for producing an aviation siren housing according to claim 1, characterized in that: The top open end of the injection tube (1) is provided with a raw material adding hopper (22), and the bottom of the injection tube (1) is provided with an injection platform (23).
4. The injection molding device for producing the housing of an aviation alarm according to claim 3, characterized in that: A driving assembly (24) is provided on the top end surface of the injection molding platform (23), and a rotating shaft (25) is provided at the output end of the driving assembly (24), one end of the rotating shaft (25) extends into the interior of the injection molding tube (1), and a transport blade (26) is provided on the rotating shaft (25).
5. The injection molding device for producing an aviation siren housing according to claim 1, characterized in that: Lubricating sleeves (27) are provided on the outer sides of both ends of the injection molding tube (1), and the rotating shaft (25) rotates to extend through the lubricating sleeves (27), and the lubricating pipe extends into the lubricating sleeves (27) to contact the rotating shaft (25).
6. The injection molding device for producing an aviation siren housing according to claim 1, characterized in that: The output end of the injection molding tube (1) is provided with an extrusion discharge tube (28), and the extrusion discharge tube (28) can be matched and connected with the injection port of an external mold.
7. The injection molding device for producing an aviation siren housing according to claim 1, characterized in that: A guide sleeve (29) is provided at the bottom of the mold mounting plate (3), and guide rods (30) are provided on both sides of the conveying frame. The guide rods (30) can be arranged to be guided and movable in coordination with the guide sleeves (29), and the mold is transported to the outside through the mold mounting plate (3), thereby completing a round of injection molding.
8. The injection molding device for producing aviation siren housing according to claim 1, characterized in that: The side surface of the transport frame (2) is connected to the side surface of the injection molding platform (23), and the bottom surfaces of the transport frame (2) and the injection molding platform (23) are provided with supporting legs (31).