Novel transverse shaft cutting gearbox

Abstract

The utility model relates to the technical field of mining equipment, in particular to a novel transverse shaft cutting gear box, which overcomes the defects of mining equipment in the prior art and comprises a box body, a base is fixedly connected to one side of the box body, a motor is arranged in the base, a first rotating shaft is arranged on one side of the motor, and a second rotating shaft is arranged on the other side of the motor. A first bevel gear is fixedly connected to one side of the first rotating shaft, a second rotating shaft is rotatably connected to the interior of the box body, a second bevel gear is fixedly connected to the surface of the second rotating shaft, the first bevel gear is in meshed connection with the second bevel gear, a first gear is fixedly connected to the surface of the second rotating shaft, and a third rotating shaft is rotatably connected to the interior of the box body. The surface of the third rotating shaft is fixedly connected with a second gear, the first gear is connected with the second gear in a meshed mode, and the interior of the box body is rotationally connected with an output shaft in a penetrating mode.

Description

Technical Field

[0001] The utility model relates to the technical field of mining equipment, in particular to a novel horizontal axis cutting gear box. Background Art

[0002] Roadheaders are mainly used for tunneling and mining. The cutting mechanism of the roadheader is the main working execution component, which is composed of a motor, a coupling, a cutting gearbox, and a cutting cutter head. The motor drives the cutting gearbox through a coupling, and the cutting cutter heads are set on both sides of the output of the cutting gearbox to dig into rock coal seams. Most of the existing roadheader cutting gearboxes adopt a longitudinal axis structure. Under harsh working conditions, the strength of the components cannot meet the long-term working requirements, and it is very easy to have broken teeth, broken shafts, cracks in the planetary carrier, and other problems. Therefore, it is necessary to design a new type of horizontal axis cutting gearbox with strong practicality, controllable transmission ratio, and strong load-bearing capacity. Utility Model Content

[0003] The purpose of the utility model is to provide a novel horizontal axis cutting gear box to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel horizontal axis cutting gear box, comprising a box body, one side of the box body is fixedly connected to a base, a motor is arranged inside the base, a rotating shaft 1 is arranged on one side of the motor, one side of the rotating shaft 1 is fixedly connected to a bevel gear 1, a rotating shaft 2 is rotatably connected inside the box body, a bevel gear 2 is fixedly connected to the surface of the rotating shaft 2, the bevel gear 1 is meshingly connected with the bevel gear 2, the surface of the rotating shaft 2 is fixedly connected with gear 1, a rotating shaft 3 is rotatably connected inside the box body, a gear 2 is fixedly connected to the surface of the rotating shaft 3, the gear 1 is meshingly connected with the gear 2, an output shaft is rotatably connected inside the box body, a gear 3 is fixedly connected to the surface of the rotating shaft 3, the gear 1 is meshingly connected with the gear 2, this is a three-stage transmission, the meshing of the bevel gear and the gear are both parallel stages, the output shaft and the gear 3 are fixed as planetary stages, a cutting cutter head is installed on the surface of the output shaft, and an internal spray system and a lubrication system are arranged inside and outside the box body.

[0005] According to the above technical solution, the lubrication system includes a sealing groove, which is arranged inside the box body and is used to store lubricating oil. An oil pipe is arranged on one side of the sealing groove. Two oil outlet grooves are arranged inside the box body. The position of the oil outlet groove is adapted to the gear meshing point, and the oil pipe is adapted to the oil outlet groove.

[0006] According to the above technical solution, the internal spray system includes a high-pressure water pipe, and an internal spray water path is arranged on one side of the high-pressure water pipe, and the internal spray water path passes through the inside of the box.

[0007] According to the above technical solution, floating seals are used at the planetary stage to prevent oil leakage.

[0008] According to the above technical solution, the output shaft surface is provided with a tooth surface.

[0009] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0010] (1) By providing a gear structure, the rotation of bevel gear 1 drives the meshing bevel gear 2 on one side to rotate. A rotating shaft 2 is fixed inside bevel gear 2. Rotating shaft 2 rotates inside the housing, and gear 1 fixed on its surface is driven to rotate. Gear 2 fixed on the surface of rotating shaft 3 meshes with gear 1 and rotates with gear 1. Gear 2 then drives meshing gear 3 on one side to rotate, so that the output shaft fixed inside gear 3 rotates with it. The output shaft is used to fix the cutting head on the surface. The gear box adopts single input and dual output, which means that one motor drives the output shafts in two directions to operate. It has the same power but higher efficiency. It also uses a three-stage transmission, which can meet the transmission ratio required for mining while increasing the shell strength and enhancing the load-bearing capacity.

[0011] (2) A lubrication system is provided, and the sealing groove is used to store oil. The lubricating oil passes through the entire box through the oil pipe. The gear meshing point corresponds to the oil outlet groove. The lubricating oil flows out of the oil outlet groove. As the gears rotate continuously, the lubricating oil is evenly applied to every part, ensuring that the gearbox is sufficiently lubricated during operation, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 It is a schematic diagram of the parallel stage transmission of the utility model;

[0014] Figure 3 It is a cross-sectional view of the utility model;

[0015] In the figure: 1. casing; 2. output shaft; 3. vent cap; 4. high-pressure water pipe; 5. pressure relief pipe; 6. tooth surface; 7. shaft one; 8. bevel gear one; 9. bevel gear two; 10. gear one; 11. gear two; 12. gear three; 13. oil outlet groove; 14. shaft two; 15. shaft three; 16. sealing groove; 17. oil pipe. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-3 The utility model provides a technical solution: a new type of horizontal axis cutting gear box, including a box body 1, one side of the box body 1 is fixedly connected to a base, a motor is arranged inside the base, a rotating shaft 7 is arranged on one side of the motor, a bevel gear 8 is fixedly connected to one side of the rotating shaft 7, a rotating shaft 2 14 is rotatably connected inside the box body 1, a bevel gear 2 9 is fixedly connected to the surface of the rotating shaft 2 14, the bevel gear 1 8 is meshed with the bevel gear 2 9, a gear 10 is fixedly connected to the surface of the rotating shaft 2 14, and a rotating shaft 14 is rotatably connected inside the box body 1. Shaft three 15, the surface of rotating shaft three 15 is fixedly connected with gear two 11, gear one 10 is meshingly connected with gear two 11, the inside of box body 1 is connected with output shaft 2 for rotation, the surface of output shaft 2 is fixedly connected with gear three 12, gear two 11 is meshingly connected with gear three 12, this is a three-stage transmission, the meshing of bevel gears and gears are both parallel stages, the output shaft and gear three 12 are fixed as planetary stages, a cutting head is installed on the surface of output shaft 2, and internal spray system and lubrication system are arranged inside and outside of box body 1.

[0018] Specifically, the motor drives the rotating shaft 1 7 to rotate, and the rotation of the bevel gear 1 8 drives the meshing bevel gear 2 9 on one side to rotate. The bevel gear 2 9 is fixed with a rotating shaft 2 14 inside. The rotating shaft 2 14 rotates inside the box body 1, and the gear 10 fixed on its surface is driven to rotate. The gear 2 11 fixed on the surface of the rotating shaft 3 15 meshes with the gear 10 and rotates with the gear 10. The gear 2 11 then drives the meshing gear 3 12 on one side to rotate, so that the output shaft 2 fixed inside the gear 3 12 follows the rotation. The output shaft 2 is used to fix the cutting head on the surface. The gear box adopts single input and dual output, which means that one motor drives the output shafts in two directions to operate. It has the same power but higher efficiency, and uses a three-stage transmission. While meeting the transmission ratio required for mining, it can also increase the shell strength and enhance the carrying capacity.

[0019] The lubrication system includes a sealing groove 16, which is arranged inside the box 1 for storing lubricating oil. An oil pipe 17 is arranged on one side of the sealing groove 16. Two oil outlet grooves 13 are arranged inside the box 1. The position of the oil outlet groove 13 is adapted to the gear meshing position, and the oil pipe 17 is adapted to the oil outlet groove 13.

[0020] Specifically, the sealing groove 16 is used to store oil, and the lubricating oil passes through the entire box body 1 through the oil pipe 17. The gear meshing position corresponds to the position of the oil outlet groove 13. The lubricating oil flows out of the oil outlet groove 13, and as the gears continue to rotate, the lubricating oil is evenly applied to every place, ensuring that the gearbox is sufficiently lubricated during operation and improving work efficiency.

[0021] The internal spray system includes a high-pressure water pipe 4, one side of which is provided with an internal spray waterway, the internal spray waterway passes through the inside of the box body 1, one side of the box body 1 is provided with a vent cap 3, and one side of the box body 1 is provided with a pressure relief pipe 5.

[0022] Specifically, the internal spray system is input by the high-pressure water pipe 4, and the internal temperature is cooled through the built-in pipeline. The pressure relief pipe 5 cooperates with the vent cap 3 to relieve pressure to prevent the internal pressure of the box body 1 from being too high.

[0023] Floating seals are used at the planetary level to prevent oil leakage.

[0024] Specifically, a floating seal anti-oil leakage structure is used at the planetary level. This is an existing technology that can effectively prevent lubricating oil leakage and does not require external tooling to fix it.

[0025] The surface of the output shaft 2 is provided with a tooth surface 6 .

[0026] Specifically, the tooth surface 6 is used to cooperate with the external cutting head for fixation. When working in a mine, the cutting inside the head is restricted by the tooth surface, and the fixing structure is more stable.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A novel horizontal axis cutting gearbox, comprising a housing (1), characterized in that: A base is fixedly connected to one side of the housing (1), a motor is arranged inside the base, a rotating shaft (7) is arranged on one side of the motor, a bevel gear (8) is fixedly connected to one side of the rotating shaft (7), a rotating shaft (14) is rotatably connected to the inside of the housing (1), a bevel gear (9) is fixedly connected to the surface of the rotating shaft (14), the bevel gear (8) is meshingly connected to the bevel gear (9), a gear (10) is fixedly connected to the surface of the rotating shaft (14), a rotating shaft (15) is rotatably connected to the inside of the housing (1), and the rotating shaft (15) is ) surface is fixedly connected with gear 2 (11), gear 1 (10) is meshingly connected with gear 2 (11), an output shaft (2) is rotatably connected inside the housing (1), gear 3 (12) is fixedly connected to the surface of the output shaft (2), gear 2 (11) is meshingly connected with gear 3 (12), this is a three-stage transmission, the meshing of the bevel gear and the gear are both parallel, the output shaft and gear 3 (12) are fixedly connected as planetary stages, a cutting cutter head is installed on the surface of the output shaft (2), and an internal spray system and a lubrication system are provided inside and outside the housing (1).

2. A novel horizontal axis cutting gearbox according to claim 1, characterized in that: The lubrication system comprises a sealing groove (16), the sealing groove (16) being arranged inside the housing (1) and used for storing lubricating oil, an oil pipe (17) being arranged on one side of the sealing groove (16), two oil outlet grooves (13) being arranged inside the housing (1), the positions of the oil outlet grooves (13) being adapted to the meshing positions of the gears, and the oil pipes (17) being adapted to the oil outlet grooves (13).

3. A novel horizontal axis cutting gearbox according to claim 1, characterized in that: The internal spray system comprises a high-pressure water pipe (4), an internal spray water path is arranged on one side of the high-pressure water pipe (4), the internal spray water path passes through the interior of the box (1), a vent cap (3) is arranged on one side of the box (1), and a pressure relief pipe (5) is arranged on one side of the box (1).

4. A novel horizontal axis cutting gearbox according to claim 2, characterized in that: The planetary stage adopts floating seal to prevent oil leakage.

5. According to the novel horizontal axis cutting gearbox of claim 1, it is characterized by: The surface of the output shaft (2) is provided with a tooth surface (6).

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