Stator and rotor iron core mold

By designing a stator core mold with gear system and eccentric wheel, the problem that existing molds cannot control the feeding rhythm is solved, efficient processing and quality improvement of the core are achieved, and the mold impact is avoided through buffering devices.

CN222563670UActive Publication Date: 2025-03-04CHONGQING YU WEITE TECH CO LTD
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Patent Information

Application Number
CN202421244816.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-04
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Existing stator core stamping dies cannot control the feeding rhythm, resulting in production interruptions or stamping misalignment during the core manufacturing process, affecting the core quality.

Method used

A stator core mold including a main plate, a support plate, a rotating shaft, an eccentric wheel, a friction pad, a driven gear and a driving motor is designed. The gear system is driven by the driving motor to rotate, and the eccentric wheel is driven to rotate, and the friction pad is used to push the silicon steel sheet for intermittent push feeding.

Benefits of technology

Efficient processing of the iron core is achieved, the processing quality and efficiency of the iron core is improved, and the impact force between the molds is reduced through buffer springs to avoid mold damage or material damage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222563670U_ABST
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Abstract

The utility model belongs to the technical field of stator and rotor iron core molds, and particularly relates to a stator and rotor iron core mold which comprises a supporting plate, a rotating shaft rotationally installed in the supporting plate, an eccentric wheel installed on the outer wall of one end of the rotating shaft, a friction pad installed on the outer wall of the protruding end of the eccentric wheel, a driven gear installed on the outer wall of the other end of the rotating shaft and a driving motor assembled in an L-shaped plate. A driving gear is mounted at the output end of the driving motor; a sliding pad is mounted on the top side of the main plate; a driving motor is started, a driving gear at the output end of the driving motor begins to rotate, a driven gear can rotate along with rotation of the driving gear, and then a rotating shaft and an eccentric wheel are driven to rotate, and when the protruding end of the eccentric wheel makes contact with a sliding pad, the sliding pad and a silicon steel sheet above the sliding pad are pushed to move towards one side of a lower die; and intermittent pushing and feeding of the silicon steel sheets are achieved rhythmically, and therefore the iron core machining quality and efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stator and rotor core moulds, in particular to a stator and rotor core mould. Background Art

[0002] The stator and rotor core is the core component of the motor, which is used to concentrate the magnetic field of the motor coil on the motor rotor. It is usually made by stamping silicon steel sheets, so a stamping die is mainly used.

[0003] A Chinese patent with announcement number CN219074058U discloses a stator and rotor core stamping die, including a box body, spring columns are fixedly connected to the upper part of the box body, a fixing box is fixedly connected to the middle part of the upper end of the spring column, a stamping rod is fixedly connected to the middle part of the upper end of the fixing box, a top plate is arranged in the middle part of the lower end of the stamping rod, and a collecting tank 1 is fixedly connected to the side away from the top plate. In this utility model, the iron filings enter the interior of the filter cartridge under the deceleration of the oblique funnel, and are screened inside the filter cartridge to prevent the pipeline from being blocked during transportation. Then the filter cartridge will transport the iron filings to the collecting tank 2 so that they can be better collected.

[0004] However, the above-mentioned stamping dies still have some problems. In practical applications, the feeding rhythm cannot be controlled, which will cause production interruptions or stamping misalignment problems in the manufacturing process of the core, thereby affecting the quality of the core. Therefore, a stator and rotor core mold is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background technology, the utility model proposes a stator and rotor core mold.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the stator and rotor core mold described in the utility model comprises a main board, a support plate is fixedly installed at the top side edge of the main board, a rotating shaft is rotatably installed inside the support plate, an eccentric wheel is installed on the outer wall of one end of the rotating shaft, the eccentric wheel is located above the middle end of the main board, a friction pad is installed on the outer wall of the raised end of the eccentric wheel, and a driven gear is installed on the outer wall of the other end of the rotating shaft, an L-shaped plate is installed on one side of the main board, a driving motor is assembled inside the L-shaped plate, a driving gear is installed at the output end of the driving motor, the driving gear and the driven gear are meshed with each other, and a sliding pad is installed on the top side of the main board, and the sliding pad is located directly below the eccentric wheel, so as to realize the intermittent pushing and feeding of silicon steel sheets in a rhythmic manner, thereby improving the processing quality and efficiency of the iron core.

[0007] Preferably, a lower mold is installed inside the top side of the main board, and a cavity is opened inside the main board. The cavity is connected to the mold hole of the lower mold, so that the material can smoothly enter the mold hole for molding, and it is also convenient for the residual material after molding to escape from the mold hole and enter the interior of the cavity.

[0008] Preferably, a collection box is connected to the bottom side of the main board, and the collection box is arranged in communication with the cavity chamber. A movable door is installed on one side of the collection box through a hinge, and a fixing buckle is fixed to one side of the movable door to facilitate centralized collection and processing of residual materials and ensure a clean working environment.

[0009] Preferably, two guide rods are symmetrically installed on the top side of the main board, a fixed plate is installed on the top side of the guide rod, a cylinder is installed on the top side of the guide rod, and the acting end of the cylinder passes through the fixed plate and is fixedly connected to the acting rod, thereby realizing the up and down movement of the upper mold and realizing the mold closing and opening operations with the lower mold.

[0010] Preferably, a movable plate is fixed on the bottom side of the action rod, and the four corners of the movable plate are respectively slidably mounted on the outer wall of the guide rod, two sliding rods are slidably mounted on both ends of the movable plate, a limiting block is fixed on the top of the sliding rod, and a mounting plate is fixed on the bottom side of the sliding rod, and two buffer springs are symmetrically installed between the mounting plate and the movable plate, and the buffer springs are respectively sleeved on the outer wall of the sliding rod, and an upper mold is installed on the bottom side of the mounting plate, so as to provide a certain buffering effect when the mold is closed to prevent the mold from being subjected to excessive impact force.

[0011] Preferably, support legs are fixedly installed at the four corners of the main board, and a control panel is installed on one side of the main board. The control panel is used to control the operation of electrical components inside the device, and the electrical components inside the device can be conveniently controlled.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model starts the driving motor, and the driving gear at the output end starts to rotate. The driven gear will rotate with the rotation of the driving gear, and then drive the rotating shaft and the eccentric wheel to rotate. When the raised end of the eccentric wheel contacts the sliding pad, the sliding pad and the silicon steel sheet above it are pushed to move to the side of the lower mold, so that the silicon steel sheet is pushed and fed intermittently in a rhythmic manner, thereby improving the processing quality and efficiency of the iron core;

[0014] 2. During the mold closing process of the utility model, the buffer spring between the mounting plate and the movable plate will play a buffering role under the cooperation of the damper, reducing the impact force between the upper mold and the lower mold, avoiding damage to the mold or material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 This is a schematic diagram of the structure of the medium axis side view of the utility model;

[0017] Figure 2 It is a schematic diagram of the intermittent feeding component structure;

[0018] Figure 3 It is a schematic diagram of the local structure of the upper part of the mold;

[0019] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of part A.

[0020] In the figure: 1. support leg; 2. main board; 3. support plate; 4. rotating shaft; 5. eccentric wheel; 6. friction pad; 7. driven gear; 8. L-shaped plate; 9. driving motor; 10. driving gear; 11. sliding pad; 12. lower mold; 13. cavity; 14. collecting box; 15. movable door; 16. fixing buckle; 17. guide rod; 18. fixing plate; 19. cylinder; 20. action rod; 21. moving plate; 22. sliding rod; 23. limit block; 24. buffer spring; 25. mounting plate; 26. upper mold; 27. control panel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-2As shown, the stator and rotor core mold includes a main board 2, a support plate 3 is fixedly installed at the top side edge of the main board 2, a rotating shaft 4 is rotatably installed inside the support plate 3, an eccentric wheel 5 is installed on the outer wall of one end of the rotating shaft 4, the eccentric wheel 5 is located above the middle end of the main board 2, a friction pad 6 is installed on the outer wall of the raised end of the eccentric wheel 5, a driven gear 7 is installed on the outer wall of the other end of the rotating shaft 4, an L-shaped plate 8 is installed on one side of the main board 2, a driving motor 9 is assembled inside the L-shaped plate 8, a driving gear 10 is installed at the output end of the driving motor 9, the driving gear 10 is meshed with the driven gear 7, and a sliding pad 11 is installed on the top side of the main board 2, and the sliding pad 11 is located directly below the eccentric wheel 5;

[0023] Support legs 1 are fixedly installed at the four corners of the main board 2, and a control panel 27 is installed on one side of the main board 2. The control panel 27 is used to control the operation of the electrical components inside the device; when working, in actual application, the feeding rhythm cannot be controlled, which will cause production interruption or stamping dislocation problems in the manufacturing process of the iron core, thereby affecting the quality of the iron core. When the drive motor 9 is started, the driving gear 10 at its output end begins to rotate. Since the driving gear 10 and the driven gear 7 are meshed with each other, the driven gear 7 will rotate with the rotation of the driving gear 10, thereby driving the rotating shaft 4 and the eccentric wheel 5 to rotate. When the raised end of the eccentric wheel 5 contacts the sliding pad 11, due to the presence of the friction pad 6, friction will be generated, pushing the sliding pad 11 and the silicon steel sheet above it to move to the side of the lower mold 12. As the eccentric wheel 5 continues to rotate, the raised end gradually moves away from the sliding pad 11, and the silicon steel sheet stops moving, realizing rhythmic intermittent feeding of the silicon steel sheet, thereby improving the processing quality and efficiency of the iron core.

[0024] See also Figure 1 As shown, a lower mold 12 is installed inside the top side of the main board 2, and a cavity 13 is opened inside the main board 2, and the cavity 13 is connected with the mold hole of the lower mold 12;

[0025] A collecting box 14 is connected to the bottom side of the main board 2, and the collecting box 14 is connected to the cavity 13. A movable door 15 is installed on one side of the collecting box 14 through a hinge, and a fixing buckle 16 is fixed to one side of the movable door 15. During operation, in the stamping production process of the core mold, there will be some unused or redundant materials in the mold after each stamping. If these residual materials are not effectively managed, they will be scattered on the processing table and affect the working environment. During the stamping process, the redundant residual materials will fall off from the mold hole of the lower mold 12 and fall into the cavity 13 inside the main board 2. Then the residual materials will smoothly enter the collecting box 14, which is convenient for subsequent cleaning and processing. When the collecting box 14 needs to be cleaned, the movable door 15 can be opened through the fixing buckle 16 to take out the residual materials to ensure a clean working environment.

[0026] See also Figure 3-4 As shown, two guide rods 17 are symmetrically mounted on the top side of the main board 2, a fixing plate 18 is mounted on the top side of the guide rod 17, a cylinder 19 is mounted on the top side of the guide rod 17, and the action end of the cylinder 19 passes through the fixing plate 18 and is fixedly connected to an action rod 20;

[0027] A moving plate 21 is fixed to the bottom side of the action rod 20, and the four corners of the moving plate 21 are slidably mounted on the outer wall of the guide rod 17 respectively. Two sliding rods 22 are slidably mounted on both ends of the moving plate 21, and a limiting block 23 is fixed to the top of the sliding rod 22. A mounting plate 25 is fixed to the bottom side of the sliding rod 22, and two buffer springs 24 are symmetrically mounted between the mounting plate 25 and the moving plate 21. The buffer springs 24 are respectively sleeved on the outer wall of the sliding rod 22, and an upper mold 26 is installed on the bottom side of the mounting plate 25. When working, the stator and rotor cores are the core components of the motor, which are used to move the motor coils. The magnetic field is concentrated on the motor rotor, which is usually made by stamping silicon steel sheets. Therefore, a stamping die is mainly used. After receiving the control signal, the cylinder 19 will push the movable plate 21 and the upper die 26 below it to move downward through the action rod 20, and perform mold closing and stamping with the lower die 12. During the mold closing process, the buffer spring 24 between the mounting plate 25 and the movable plate 21 will play a buffering role under the cooperation of the damper, reducing the impact force between the upper die 26 and the lower die 12, avoiding damage to the mold or material, and after the stamping is completed, with the push of the silicon steel sheet, the iron core will gradually move away from the main board 2, waiting for the stacking operation.

[0028] Working principle: when the driving motor 9 is started, the driving gear 10 at its output end starts to rotate. Since the driving gear 10 and the driven gear 7 are meshed with each other, the driven gear 7 will rotate with the rotation of the driving gear 10, thereby driving the rotating shaft 4 and the eccentric wheel 5 to rotate. When the raised end of the eccentric wheel 5 contacts the sliding pad 11, due to the existence of the friction pad 6, friction will be generated, pushing the sliding pad 11 and the silicon steel sheet above it to move to the side of the lower mold 12. As the eccentric wheel 5 continues to rotate, the raised end gradually moves away from the sliding pad 11, and the silicon steel sheet stops moving, realizing rhythmic intermittent feeding of the silicon steel sheet, thereby improving the processing quality and efficiency of the iron core;

[0029] After receiving the control signal, the cylinder 19 pushes the moving plate 21 and the upper mold 26 below it downward through the action rod 20 to perform mold closing and stamping with the lower mold 12. During the mold closing process, the buffer spring 24 between the mounting plate 25 and the moving plate 21 will play a buffering role under the cooperation of the damper, reducing the impact force between the upper mold 26 and the lower mold 12, avoiding damage to the mold or material.

[0030] During the stamping process, the excess material will fall off from the die hole of the lower die 12 and fall into the cavity 13 inside the main board 2, and then the excess material will smoothly enter the collection box 14, which is convenient for subsequent cleaning and processing. When the collection box 14 needs to be cleaned, the movable door 15 can be opened through the fixing buckle 16 to take out the excess material, so as to ensure a clean working environment;

[0031] After the stamping is completed, as the silicon steel sheet pushes, the iron core will gradually move away from the main board 2, waiting for the lamination operation.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. Stator and rotor core mold, characterized by: The invention comprises a main board (2), a support plate (3) is fixedly mounted at the top side edge of the main board (2), a rotating shaft (4) is rotatably mounted inside the support plate (3), an eccentric wheel (5) is mounted on the outer wall of one end of the rotating shaft (4), the eccentric wheel (5) is located above the middle end of the main board (2), a friction pad (6) is mounted on the outer wall of the protruding end of the eccentric wheel (5), a driven gear (7) is mounted on the outer wall of the other end of the rotating shaft (4), an L-shaped plate (8) is mounted on one side of the main board (2), a driving motor (9) is mounted inside the L-shaped plate (8), a driving gear (10) is mounted on the output end of the driving motor (9), the driving gear (10) and the driven gear (7) are meshed with each other, and a sliding pad (11) is mounted on the top side of the main board (2), the sliding pad (11) is located directly below the eccentric wheel (5).

2. The stator and rotor core mold according to claim 1, characterized in that: A lower mold (12) is installed inside the top side of the main board (2), and a cavity (13) is opened inside the main board (2), and the cavity (13) is connected to the mold hole of the lower mold (12).

3. The stator and rotor core mold according to claim 2, characterized in that: The bottom side of the main board (2) is connected to a collection box (14), the collection box (14) is arranged in communication with the cavity (13), one side of the collection box (14) is provided with a movable door (15) through a hinge, and one side of the movable door (15) is fixedly connected to a fixing buckle (16).

4. The stator and rotor core mold according to claim 3, characterized in that: Two guide rods (17) are symmetrically mounted on the top side of the main board (2), a fixing plate (18) is mounted on the top side of the guide rod (17), a cylinder (19) is mounted on the top side of the guide rod (17), and an action end of the cylinder (19) passes through the fixing plate (18) and is fixedly connected to an action rod (20).

5. The stator and rotor core mold according to claim 4, characterized in that: A movable plate (21) is fixed on the bottom side of the action rod (20), and the four corners of the movable plate (21) are respectively slidably mounted on the outer wall of the guide rod (17), and two sliding rods (22) are slidably mounted through the two ends of the movable plate (21), and a limiting block (23) is fixed on the top of the sliding rod (22). A mounting plate (25) is fixed on the bottom side of the sliding rod (22), and two buffer springs (24) are symmetrically mounted between the mounting plate (25) and the movable plate (21), and the buffer springs (24) are respectively sleeved on the outer wall of the sliding rod (22), and an upper mold (26) is installed on the bottom side of the mounting plate (25).

6. The stator and rotor core mold according to claim 5, characterized in that: Support legs (1) are fixedly mounted at the four corners of the main board (2), and a control panel (27) is mounted on one side of the main board (2). The control panel (27) is used to control the operation of electrical components inside the device.

Citation Information

Patent Citations

  • Stamping die for stator and rotor iron cores

    CN219074058U