Multifunctional steel bar stretcher with infrared sensor
By introducing infrared sensors into the steel bar stretcher, using infrared beams to form a cordon, accurately positioning and controlling the steel bar stretching, the problem of inaccurate steel bar stretching in the prior art is solved, the tensile accuracy and efficiency are improved, and safety is enhanced.
Patent Information
- Application Number
- CN202420977834.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing reinforcement stretchers do not accurately position and stretch control of the reinforcement, which affects the stretching accuracy and efficiency.
A multi-functional reinforcement stretcher with infrared sensor is designed. The modulated infrared beam is emitted through an active infrared sensor. The infrared receiver receives the light beam to form a cordon. When the steel bar blocks the cordon, the sensor generates a signal. The control unit judges the position and shape of the steel bar, and controls the stretching mechanism to perform corresponding tensile actions.
Accurate positioning and tensile control of steel bars is achieved, stretching accuracy and efficiency are improved, and the safety of the operation process is enhanced.
Smart Images

Figure CN222569117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel bar stretching, in particular to a multifunctional steel bar stretcher with an infrared sensor. Background Art
[0002] In the field of construction engineering, a steel bar stretcher is a device used to stretch and shape steel bars. During the processing and use of steel bars, due to various factors (such as storage, transportation, processing errors, etc.), the steel bars often bend, twist, or have insufficient length. These problems not only affect the stress performance of the steel bars in the structure, but may also pose a potential threat to the safety of the overall structure. Therefore, stretching and straightening steel bars has become an important task in construction engineering. However, the existing steel bar stretchers are not accurate enough in positioning and stretching the steel bars, which affects the stretching accuracy and efficiency. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a multifunctional steel bar tensioner with an infrared sensor to solve the problems raised in the above background technology.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: a multifunctional steel bar tensioner with an infrared sensor, comprising a hydraulic cylinder and a tensioning mechanism, an active infrared sensor is arranged above the front end of the hydraulic cylinder, and an infrared receiver is arranged on the outer surface of the tensioning mechanism.
[0005] As a preferred technical solution of the utility model, a hydraulic rod is arranged on the inner side of the hydraulic cylinder, and a stretching head is arranged on one side of the hydraulic rod.
[0006] As a preferred technical solution of the utility model, a containing pipe is arranged below the hydraulic cylinder, and mounting frames are arranged on both sides of the containing pipe.
[0007] As a preferred technical solution of the utility model, a fixing block is arranged on the inner side of the mounting frame, and a fixing slot is arranged on the outer side of the mounting frame.
[0008] As a preferred technical solution of the present utility model, a supporting device is arranged above the mounting frame.
[0009] As a preferred technical solution of the utility model, a protective device is arranged above the supporting device, and alarm devices are arranged on both sides of the outer ends of the protective device.
[0010] Compared with the prior art, the utility model provides a multifunctional steel bar tensioner with an infrared sensor, which has the following beneficial effects:
[0011] The utility model is provided with an active infrared sensor, whose transmitter emits a modulated infrared light beam, which is received by an infrared receiver, thereby forming a warning line composed of infrared light beams. When the warning line is blocked by steel bars, the infrared sensor generates a signal and sends it to the control unit. The control unit determines the position and shape of the steel bars based on the received signal, and controls the stretching mechanism to perform corresponding stretching actions, thereby realizing precise positioning and stretching control of the steel bars, and improving the stretching accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of the protection device of the utility model.
[0014] In the figure: 1. fixing block; 2. mounting frame; 3. hydraulic rod; 4. stretching mechanism; 5. holding tube; 6. fixing slot; 7. stretching head; 8. supporting device; 9. hydraulic cylinder; 10. alarm device; 11. protection device; 12. active infrared sensor. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] Example
[0017] See also Figure 1-2 The utility model provides the following technical solutions: a multifunctional steel bar tensioner with an infrared sensor, comprising a hydraulic cylinder 9 and a tensioning mechanism 4, an active infrared sensor 12 is arranged above the front end of the hydraulic cylinder 9, and an infrared receiver is arranged on the outer surface of the tensioning mechanism 4.
[0018] Specifically, a hydraulic rod 3 is disposed on the inner side of the hydraulic cylinder 9 , and a stretching head 7 is disposed on one side of the hydraulic rod 3 .
[0019] Specifically, a containing pipe 5 is provided below the hydraulic cylinder 9 , and mounting frames 2 are provided on both sides of the containing pipe 5 .
[0020] Specifically, a fixing block 1 is disposed on the inner side of the mounting frame 2 , and a fixing slot 6 is disposed on the outer side of the mounting frame 2 .
[0021] Specifically, a supporting device 8 is provided above the mounting frame 2 .
[0022] Specifically, a protection device 11 is provided above the supporting device 8 , and alarm devices 10 are provided on both sides of the outer ends of the protection device 11 .
[0023] In this embodiment, the warning line composed of infrared beams plays a vital role in the multifunctional steel bar tensioner with active infrared sensor 12. Its main functions are as follows:
[0024] Object detection and location: The cordon is composed of a modulated infrared beam emitted by the active infrared sensor 12 transmitter. When a steel bar or other object enters this cordon area, it blocks part or all of the infrared beam. By detecting the blockage of the infrared beam, the sensor can accurately determine the presence of an object and its position in space.
[0025] Stretching control: In the application of multifunctional steel bar stretcher, the warning line is not only used to detect the position of the steel bar, but also to control the stretching process. When the steel bar is correctly placed within the warning line, the sensor will send a signal to the control unit to trigger the stretching mechanism to start the stretching action. By accurately controlling the stretching force and speed, it can ensure that the steel bar is stretched to the predetermined length and shape.
[0026] Enhanced safety: The setting of the cordon also enhances the safety of the operation process. When workers or other objects approach the cordon, the active infrared sensor 12 can immediately detect and trigger the safety warning device, emitting warning signals such as sound and light to remind workers to pay attention to safety and avoid accidental collision or injury.
[0027] Accuracy and stability: Due to the characteristics of infrared light beams such as straight-line propagation and susceptibility to interference, the warning line can provide accurate and stable object detection capabilities, which enables the multifunctional rebar tensioner to work accurately under various environmental conditions and improve the accuracy and reliability of tensioning.
[0028] The working principle and use process of the utility model are as follows: first, the stretching head 7 is started, and the active infrared sensor 12 starts working; then, the active infrared sensor 12 detects the position and shape of the steel bar, and sends a signal to the control unit; the control unit determines the position and shape of the steel bar according to the received signal, and controls the stretching mechanism to perform corresponding stretching actions; during the stretching process, the alarm device 10 monitors the surrounding environment in real time, and immediately sends out a warning signal once a worker or other object is found approaching the stretcher body.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A multifunctional steel bar tensioner with an infrared sensor, comprising a hydraulic cylinder (9) and a tensioning mechanism (4), characterized in that: An active infrared sensor (12) is arranged above the front end of the hydraulic cylinder (9), and an infrared receiver is arranged on the outer surface of the stretching mechanism (4).
2. The multifunctional steel bar tensioner with infrared sensor according to claim 1, characterized in that: A hydraulic rod (3) is arranged on the inner side surface of the hydraulic cylinder (9), and a stretching head (7) is arranged on one side of the hydraulic rod (3).
3. The multifunctional steel bar tensioner with infrared sensor according to claim 1, characterized in that: A holding pipe (5) is provided below the hydraulic cylinder (9), and mounting frames (2) are provided on both sides of the holding pipe (5).
4. The multifunctional steel bar tensioner with infrared sensor according to claim 3, characterized in that: A fixing block (1) is arranged on the inner side of the mounting frame (2), and a fixing slot (6) is arranged on the outer side of the mounting frame (2).
5. The multifunctional steel bar tensioner with infrared sensor according to claim 3, characterized in that: A supporting device (8) is provided above the mounting frame (2).
6. The multifunctional steel bar tensioner with infrared sensor according to claim 5, characterized in that: A protection device (11) is arranged above the support device (8), and alarm devices (10) are arranged on both sides of the outer ends of the protection device (11).