Automatic sintering device
By designing the driving and cooling mechanism of the automatic burning device, the problem that existing smelting equipment cannot quickly cool raw materials is solved, and the rapid cooling and solidification of raw materials and the improvement of processing efficiency is achieved.
Patent Information
- Application Number
- CN202421356468.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Existing smelting equipment cannot achieve rapid cooling and solidification of raw materials, affecting subsequent processing efficiency.
An automatic burning device is designed, including a driving mechanism and a cooling mechanism. The driving mechanism turns the shell and furnace body to pour the melted raw materials into the groove, and the cooling mechanism quickly cools the raw materials by conveying coolant to the cooling chamber.
It realizes rapid cooling and solidification of raw materials, improves the efficiency of subsequent processing, and simplifies the workflow.
Smart Images

Figure CN222598431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting, in particular to an automatic smelting device. Background Art
[0002] Smelting refers to melting solid metal into liquid and tempering it in a heating furnace. It is also one of the casting production processes. Smelting also means melting and refining.
[0003] The existing smelting equipment can only simply melt the raw materials. The raw materials after smelting are in liquid state and do not have the cooling function. During the subsequent processing, the staff need to wait for the raw materials to cool and solidify naturally, which affects the processing efficiency of the staff. Utility Model Content
[0004] In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes an automatic firing device, comprising:
[0005] Base plate;
[0006] A pair of support plates, both arranged on the upper end surface of the bottom plate;
[0007] A housing, disposed between the pair of support plates;
[0008] A furnace body, disposed in the shell, with an upper end penetrating through an upper wall of the shell;
[0009] A heating element is disposed in the shell and is wound and installed on the outer surface of the furnace body;
[0010] A driving mechanism, disposed on a pair of the supporting plates, for driving the shell to flip;
[0011] A fixing block, arranged on the upper end surface of the bottom plate and located below the shell;
[0012] a groove formed in the upper wall of the fixing block;
[0013] a cooling cavity formed in the fixing block;
[0014] The cooling mechanism is arranged above the bottom plate and is used for conveying cooling liquid into the cooling cavity.
[0015] Preferably, the driving mechanism comprises a first rotating shaft fixedly mounted on one end surface of the housing, and one end of the first rotating shaft away from the housing is rotatably connected to one end surface of one of the support plates;
[0016] A second rotating shaft is fixedly mounted on one end face of the housing away from the first rotating shaft, and one end of the second rotating shaft away from the housing penetrates another supporting plate and is fixedly mounted with a worm gear;
[0017] A pair of bearing seats are fixedly mounted on one end surface of the support plate, and a worm meshingly connected with the worm wheel is rotatably mounted between the pair of bearing seats;
[0018] A reducer and a driving member are fixedly mounted on one end surface of the support plate, the output end of the driving member is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to one end of the worm.
[0019] Preferably, the cooling mechanism comprises a first water tank and a second water tank, and the first water tank and the second water tank are both fixedly mounted on the upper end surface of the bottom plate;
[0020] A refrigerator is fixedly mounted on one end surface of the first water tank, and a liquid inlet end of the refrigerator is in communication with the first water tank;
[0021] A water pump is provided on the upper end surface of the first water tank, the water inlet end of the water pump is connected to the liquid outlet end of the refrigerator, and the water outlet end of the water pump passes through one of the support plates and is connected to the cooling chamber;
[0022] A first pipe is fixedly connected to a lower end of a side wall of the second water tank, and one end of the first pipe away from the second water tank is connected to the cooling chamber;
[0023] The first pipeline is provided with a valve;
[0024] A second pipe is fixedly connected to an upper end of a side wall of the second water tank, and an end of the second pipe away from the second water tank is connected to the cooling chamber;
[0025] A third pipe is provided above the bottom plate, and two ends of the third pipe are respectively connected to the first water tank and the second water tank.
[0026] Preferably, a pair of first limit blocks are fixedly mounted on the outer wall surface of the shell, and second limit blocks are fixedly mounted on the end surfaces of a pair of support plates close to each other, and one end surface of the first limit block contacts one end surface of the second limit block.
[0027] Preferably, liquid level windows are formed on side walls of the first water tank and the second water tank.
[0028] The beneficial technical effect of the utility model is that under the action of the cooling mechanism, the coolant can be added into the cooling cavity, which is convenient for cooling the raw materials in the groove, so that the raw materials can be quickly cooled and solidified, which is convenient for the staff to process the raw materials later and can improve the processing efficiency;
[0029] At the same time, under the action of the driving mechanism, the shell can drive the furnace body to flip, so that the smelted raw materials in the furnace body can be poured into the groove, which is convenient for cooling and brings convenience to people. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 The main structural schematic diagram of the utility model is shown.
[0031] Figure 2 A schematic diagram of the front cross-sectional structure of the utility model is shown.
[0032] Figure numerals 1, bottom plate, 2, support plate, 3, shell, 4, furnace body, 5, heating element, 6, fixing block, 7, groove, 8, cooling chamber, 9, first rotating shaft, 10, second rotating shaft, 11, worm gear, 12, bearing seat, 13, worm, 14, reducer, 15, driving element, 16, first water tank, 17, second water tank, 18, refrigerator, 19, water pump, 20, first pipeline, 21, valve, 22, second pipeline, 23, third pipeline, 24, first limit block, 25, second limit block, 26, liquid level window. DETAILED DESCRIPTION
[0033] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0034] The utility model provides an automatic sintering device, comprising:
[0035] Bottom plate 1;
[0036] A pair of support plates 2 are provided on the upper end surface of the bottom plate 1;
[0037] The support plate 2 is fixedly mounted on the upper end surface of the bottom plate 1 and can be relatively fixed;
[0038] The housing 3 is disposed between a pair of support plates 2;
[0039] The furnace body 4 is disposed in the shell 3, and the upper end thereof penetrates the upper wall of the shell 3;
[0040] The furnace body 4 is fixedly installed in the shell 3 and can be kept fixed. At the same time, the furnace body 4 can temporarily store raw materials;
[0041] The heating element 5 is arranged in the housing 3 and is wound and installed on the outer surface of the furnace body 4;
[0042] The heating element 5 is an electric heating wire and is electrically connected to an external power supply device, and can heat the furnace body 4 so that the furnace body 4 can melt the raw materials;
[0043] A driving mechanism, provided on a pair of supporting plates 2, for driving the housing 3 to flip;
[0044] The fixing block 6 is arranged on the upper end surface of the bottom plate 1 and is located below the housing 3;
[0045] The fixing block 6 is fixedly mounted on the upper end surface of the bottom plate 1 and can be relatively fixed;
[0046] A groove 7 is formed in the upper wall of the fixing block 6;
[0047] Under the action of the driving mechanism, the shell 3 can drive the furnace body 4 to turn over, so that the smelted raw materials in the furnace body 4 are poured into the groove 7;
[0048] A cooling cavity 8 is formed in the fixing block 6;
[0049] A cooling mechanism is provided above the bottom plate 1 and is used to deliver cooling liquid into the cooling cavity 8;
[0050] Under the action of the cooling mechanism, the coolant can be transported into the cooling cavity 8 so that the raw material in the groove 7 can be cooled down.
[0051] Specifically, the driving mechanism includes a first rotating shaft 9 fixedly mounted on one end surface of the housing 3, and one end of the first rotating shaft 9 away from the housing 3 is rotatably connected to one end surface of a support plate 2;
[0052] A second rotating shaft 10 is fixedly mounted on one end surface of the housing 3 away from the first rotating shaft 9, and one end of the second rotating shaft 10 away from the housing 3 penetrates another supporting plate 2 and is fixedly mounted with a worm gear 11;
[0053] A pair of bearing seats 12 are fixedly mounted on one end surface of a support plate 2, and a worm 13 meshingly connected with the worm wheel 11 is rotatably mounted between the pair of bearing seats 12;
[0054] A reducer 14 and a driving member 15 are fixedly mounted on one end surface of a support plate 2, the output end of the driving member 15 is fixedly connected to the input end of the reducer 14, and the output end of the reducer 14 is fixedly connected to one end of the worm 13;
[0055] The driving member 15 is a three-phase motor, and the rotation of its output end can drive the input end of the reducer 14 to rotate. The reducer 14 can reduce the speed input by the driving member 15 and drive the worm 13 to rotate. The rotation of the worm 13 can drive the worm wheel 11 to rotate. At this time, the rotation of the worm wheel 11 can drive the second rotating shaft 10, the shell 3 and the first rotating shaft 9 to rotate at the same time. At this time, the shell 3 flips and drives the furnace body 4 to flip at the same time, and the raw materials in the furnace body 4 are poured into the groove 7.
[0056] Specifically, the cooling mechanism includes a first water tank 16 and a second water tank 17, and the first water tank 16 and the second water tank 17 are both fixedly mounted on the upper end surface of the bottom plate 1;
[0057] The first water tank 16 and the second water tank 17 are both filled with coolant;
[0058] A refrigerator 18 is fixedly mounted on one end surface of the first water tank 16, and a liquid inlet end of the refrigerator 18 is connected to the first water tank 16;
[0059] A water pump 19 is disposed on the upper end surface of the first water tank 16. The water inlet end of the water pump 19 is connected to the liquid outlet end of the refrigerator 18. The water outlet end of the water pump 19 passes through a support plate 2 and is connected to the cooling chamber 8.
[0060] The staff starts the water pump 19, so that the coolant in the first water tank 16 can enter the refrigerator 18, so that the refrigerator 18 can cool the coolant, and then the water pump 19 transports the coolant to the cooling chamber 8, so as to cool the raw materials in the groove 7;
[0061] A first pipe 20 is fixedly connected to the lower end of one side wall of the second water tank 17, and one end of the first pipe 20 away from the second water tank 17 is connected to the cooling chamber 8;
[0062] The first pipe 20 can facilitate the delivery of the coolant in the cooling chamber 8 to the second water tank 17;
[0063] A valve 21 is provided on the first pipeline 20;
[0064] The valve 21 can close or open the first pipe 20. When it is opened, it is convenient for the coolant to be transported from the first pipe 20 to the second water tank 17. When it is closed, it is convenient for the coolant pumped by the water pump 19 to fill the cooling chamber 8.
[0065] A second pipe 22 is fixedly connected to an upper end of a side wall of the second water tank 17, and an end of the second pipe 22 away from the second water tank 17 is connected to the cooling chamber 8;
[0066] The second pipe 22 can facilitate the discharge of air in the cooling chamber 8 into the second water tank 17, so as to facilitate the cooling liquid to fill the cooling chamber 8;
[0067] A third pipe 23 is provided above the bottom plate 1, and both ends of the third pipe 23 are connected to the first water tank 16 and the second water tank 17 respectively;
[0068] The third pipe 23 can facilitate the coolant in the second water tank 17 to be transported to the first water tank 16, so that the refrigerator 18 can cool the coolant again.
[0069] Specifically, a pair of first limit blocks 24 are fixedly installed on the outer wall surface of the shell 3, and a pair of second limit blocks 25 are fixedly installed on the end surfaces of the support plates 2 close to each other, and one end surface of the first limit block 24 contacts one end surface of the second limit block 25;
[0070] Under the action of the first limiting block 24 and the second limiting block 25 , the shell 3 can be limited so that it can be turned back to its original position, making it convenient for the furnace body 4 to melt the raw materials again.
[0071] Specifically, the side walls of the first water tank 16 and the second water tank 17 are both formed with liquid level windows 26;
[0072] With the help of the liquid level window 26, the staff can conveniently observe the liquid level of the coolant in the first water tank 16 and the second water tank 17, and can also conveniently add coolant.
[0073] Working principle: First, the staff adds the raw materials to be smelted into the furnace body 4. At this time, the staff controls the external power supply equipment to power the heating element 5, so that it heats the furnace body 4 and melts the raw materials inside. After the smelting is completed, the staff starts the driving element 15. The rotation of its output end can drive the input end of the reducer 14 to rotate. The reducer 14 can reduce the speed input by the driving element 15 and drive the worm 13 to rotate. The rotation of the worm 13 can drive the worm wheel 11 to rotate. At this time, the rotation of the worm wheel 11 can drive the second shaft 10, the shell 3 and the first shaft 9 to rotate at the same time. At this time, the shell 3 flips and drives the furnace body 4 to flip at the same time, and the raw materials in the furnace body 4 are dumped into the groove 7. At this time, the staff starts the refrigerator 18 and the water pump 19 at the same time. The water pump 19 can pump the coolant in the first water tank 16 and transport the coolant to the refrigerator 18, so that the refrigerator 18 cools the coolant. The water pump 19 transports the refrigerated coolant to the cooling chamber 8. At this time, the air in the cooling chamber 8 flows to the second water tank 17 through the second pipe 22, which is convenient for the coolant transported by the water pump 19 to fill the cooling chamber 8, so that it can cool the raw materials in the groove 7. At this time, the valve 21 is opened to allow the coolant in the cooling chamber 8 to flow into the second water tank 17. At the same time, the coolant in the second water tank 17 flows into the first water tank 16 through the third pipe 23, which is convenient for the water pump 19 to pump the coolant in the first water tank 16 into the refrigerator 18 again, which is convenient for the recycling of the coolant and brings convenience to people.
[0074] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0075] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0076] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0077] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.
[0078] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. An automatic firing device, characterized in that: include; Bottom plate (1); A pair of support plates (2) are provided on the upper end surface of the bottom plate (1); A housing (3) is disposed between the pair of support plates (2); A furnace body (4) is arranged in the shell (3), and the upper end of the furnace body passes through the upper wall of the shell (3); A heating element (5) is disposed in the shell (3) and is wound and installed on the outer surface of the furnace body (4); A driving mechanism, disposed on the pair of support plates (2), and used for driving the shell (3) to flip; A fixing block (6) is arranged on the upper end surface of the bottom plate (1) and is located below the shell (3); A groove (7) is formed in the upper wall of the fixing block (6); A cooling cavity (8) is formed in the fixing block (6); A cooling mechanism is arranged above the bottom plate (1) and is used to transport cooling liquid into the cooling cavity (8).
2. The automatic firing device according to claim 1, characterized in that: The driving mechanism comprises a first rotating shaft (9) fixedly mounted on one end surface of the housing (3), wherein one end of the first rotating shaft (9) away from the housing (3) is rotatably connected to one end surface of one of the support plates (2); A second rotating shaft (10) is fixedly mounted on one end surface of the housing (3) away from the first rotating shaft (9); an end of the second rotating shaft (10) away from the housing (3) passes through another supporting plate (2) and is fixedly mounted with a worm gear (11); A pair of bearing seats (12) are fixedly mounted on one end surface of the support plate (2), and a worm (13) meshingly connected with the worm wheel (11) is rotatably mounted between the pair of bearing seats (12); A reducer (14) and a driving member (15) are fixedly mounted on one end surface of the support plate (2); the output end of the driving member (15) is fixedly connected to the input end of the reducer (14); and the output end of the reducer (14) is fixedly connected to one end of the worm (13).
3. The automatic firing device according to claim 1, characterized in that: The cooling mechanism comprises a first water tank (16) and a second water tank (17), wherein the first water tank (16) and the second water tank (17) are both fixedly mounted on the upper end surface of the bottom plate (1); A refrigerator (18) is fixedly mounted on one end surface of the first water tank (16), and a liquid inlet end of the refrigerator (18) is in communication with the first water tank (16); A water pump (19) is provided on the upper end surface of the first water tank (16), the water inlet end of the water pump (19) is connected to the liquid outlet end of the refrigerator (18), and the water outlet end of the water pump (19) passes through one of the support plates (2) and is connected to the cooling chamber (8); A first pipe (20) is fixedly connected to a lower end of a side wall of the second water tank (17), and an end of the first pipe (20) away from the second water tank (17) is connected to the cooling chamber (8); The first pipeline (20) is provided with a valve (21); A second pipe (22) is fixedly connected to an upper end of a side wall of the second water tank (17), and an end of the second pipe (22) away from the second water tank (17) is connected to the cooling chamber (8); A third pipe (23) is provided above the bottom plate (1), and two ends of the third pipe (23) are respectively connected to the first water tank (16) and the second water tank (17).
4. The automatic firing device according to claim 1, characterized in that: A pair of first limit blocks (24) are fixedly mounted on the outer wall surface of the shell (3), and a pair of second limit blocks (25) are fixedly mounted on the end surfaces of the support plates (2) that are close to each other, and one end surface of the first limit block (24) is in contact with one end surface of the second limit block (25).
5. The automatic firing device according to claim 3, characterized in that: The side walls of the first water tank (16) and the second water tank (17) are both formed with liquid level windows (26).