Sludge stirring device for producing sludge ceramsite
By designing a dynamic sludge mixing device and using the mechanical structure driven by the power components and motor, the mixing tank is in a dynamic state, the problem of poor agitation effect of the existing sludge mixing device is solved, and more efficient sludge mixing and ceramic granules are achieved.
Patent Information
- Application Number
- CN202420997343.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing sludge stirring device is placed statically, and the stirring tank is in a static state, resulting in a general stirring effect, a slow stirring forming speed and low processing efficiency.
A dynamic stirring device is designed to drive the lifting member and the mounting base to move up and down through the power assembly, so that the stirring tank is in a dynamic state. At the same time, the first motor drives the stirring member to rotate, and the second motor drives the screw to drive the lifting plate and the lifting rod to move, so that the stirring tank moves up and down.
It improves the mixing effect and speed, improves production efficiency and product quality, prevents sludge from agglomerating, ensures that sludge is fully stirred, and is suitable for the needs of sludge clay production.
Smart Images

Figure CN222606122U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stirring devices, and particularly relates to a sludge stirring device used for producing sludge ceramsite. Background Art
[0002] Sludge stirring devices are often used in the production of sludge ceramsite. This device is usually driven by a motor and fully mixes and stirs the sludge by rotation to ensure that the various components in the sludge are evenly distributed.
[0003] For example, Chinese patent CN216155758U discloses a device for preparing expanded clay from industrial sludge, which belongs to the technical field of industrial sludge resource utilization. The device comprises a processing box and a discharge port. A motor is fixedly installed on the top of the processing box, one end of the motor is connected to a bearing, one end of the bearing is fixedly connected to a stirring rod, a water pump is installed on one side of the processing box, and a water pump is provided at one end of the water pump.
[0004] The current sludge stirring device is statically placed in the factory, the stirring tank is in a stationary state, and only relies on the motor to drive the stirring rod for stirring, resulting in mediocre stirring effect, slow stirring and molding speed, and low processing efficiency. Utility Model Content
[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a sludge stirring device for the production of sludge expanded clay, so as to solve the problem that the current sludge stirring device is statically placed in the factory, the stirring tank is in a stationary state, and only relies on a motor to drive the stirring rod for stirring, resulting in general stirring effect, slow stirring and molding speed, and low processing efficiency.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A sludge stirring device for sludge ceramsite production comprises a fixed plate, both sides of the upper end of the fixed plate are fixedly connected to a fixed seat, the interior of the fixed seat is fixedly connected to a power assembly, the interior of the fixed seat is slidably connected to a lifting member through the power assembly, one side of the interior of the fixed seat is fixedly connected to a support assembly, the support assembly is located below the lifting member, the top of the lifting member is fixedly connected to a mounting seat, a stirring tank is installed on the inner side of the mounting seat, one side of the stirring tank is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a stirring member, the stirring member is located inside the stirring tank, one side of the stirring tank is fixedly connected to a feed pipe, and the other side of the stirring tank is fixedly connected to a discharge pipe.
[0008] As a preferred technical solution, the stirring member includes a fixed shaft, one end of the fixed shaft is fixedly connected to the output end of the first motor, the outer surface of the fixed shaft is fixedly connected to a stirring blade, a common side of the multiple stirring blades is fixedly connected to a scraper, one side of the scraper is fitly connected to the inner wall of the stirring tank, and the stirring blade is rotatably connected to the inside of the stirring tank.
[0009] As a preferred technical solution, one end of the mounting seat is fixedly connected to a mounting shaft, one end of the mixing tank is fixedly connected to one end of the mounting shaft, the upper end of the mounting seat is fixedly connected to a hanger, and one side of the hanger is fixedly connected to one side of the mixing tank.
[0010] As a preferred technical solution, the lifting member includes a lifting plate, which is slidably connected to the inside of a fixed seat, a lifting rod is fixedly connected to the upper end of the lifting plate, the top of the lifting rod is fixedly connected to the bottom end of the mounting seat, and the lifting plate and the lifting rod are both movably connected to the fixed seat through a power assembly.
[0011] As a preferred technical solution, guide grooves are provided on both inner walls of the fixing seat, and guide blocks are provided on both sides of the lifting plate, and the guide blocks are movably connected to the guide grooves.
[0012] As a preferred technical solution, the power assembly includes a machine slot, which is opened inside the fixed seat, and a second motor is fixedly connected to the inside of the machine slot. A screw rod is fixedly connected to the output end of the second motor, and the screw rod is rotated and connected to the inside of the fixed seat. The screw rod is threadedly connected to the lifting plate and the lifting rod respectively.
[0013] As a preferred technical solution, the support assembly includes a first support plate, the first support plate is fixedly connected to one side of the inner part of the fixed seat, one side of the screw rod is rotatably connected to the first support plate through a bearing, both sides of the upper end of the first support plate are fixedly connected with telescopic shock absorbers, the top of the telescopic shock absorber is fixedly connected with a second support plate, the second support plate is located below the lifting plate, a through hole is opened on one side of the second support plate, and one side of the screw rod passes through the through hole.
[0014] In summary, the utility model mainly has the following beneficial effects:
[0015] First, in the utility model, by connecting the stirring tank with the mounting seat, the mounting seat with the fixed seat, installing a power component in the fixed seat, and connecting the mounting seat with a lifting member, the lifting member can drive the mounting seat to move up and down by using the power component, so that the stirring tank is in a dynamic state. In this way, the stirring effect and speed are improved, thereby improving the production efficiency and product quality, making it more suitable for the needs of sludge ceramsite production;
[0016] Second, in the utility model, the stirring tank moves up and down, which can make the internal sludge flow, and cooperate with the first motor to drive the stirring member to work, which can effectively prevent the sludge from agglomerating, ensure that the sludge is fully stirred, and the subsequent unloading operation can also be easily carried out;
[0017] Third, in the utility model, by installing the support assembly in the fixed seat, the lifting member can be limited and supported, so as to stably support the mixing tank, so that the mixing tank can be stably placed above the fixed plate, avoiding affecting the safety of the mixing tank due to instability. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the fixing seat of the utility model;
[0020] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure at point A;
[0021] Figure 4 It is a schematic diagram of the structure of the stirring element of the utility model.
[0022] : 1. fixed plate; 2. mixing tank; 21. feed pipe; 22. discharge pipe; 3. first motor; 4. stirring member; 41. fixed shaft; 42. stirring blade; 43. scraper; 5. mounting shaft; 6. hanger; 7. mounting seat; 8. lifting member; 81. lifting rod; 82. lifting plate; 83. guide block; 9. power assembly; 91. machine slot; 92. second motor; 93. screw rod; 10. fixed seat; 11. guide slot; 12. support assembly; 121. first support plate; 122. telescopic shock absorber; 123. second support plate; 124. through hole. DETAILED DESCRIPTION
[0023] Example
[0024] refer to Figures 1 to 4The sludge stirring device for sludge ceramsite production described in this embodiment includes a fixed plate 1, and both sides of the upper end of the fixed plate 1 are fixedly connected with a fixed seat 10, and the interior of the fixed seat 10 is fixedly connected with a power assembly 9, and the interior of the fixed seat 10 is slidably connected with a lifting member 8, and the interior of the fixed seat 10 is fixedly connected with a support assembly 12, and the support assembly 12 is located below the lifting member 8, and the top of the lifting member 8 is fixedly connected with a mounting seat 7, and a stirring tank 2 is installed on the inner side of the mounting seat 7, and a first motor 3 is fixedly connected to one side of the stirring tank 2, and a stirring member 4 is fixedly connected to the output end of the first motor 3, and the stirring member 4 is located inside the stirring tank 2, and a feeding pipe 21 is fixedly connected to one side of the stirring tank 2, and a discharge pipe 22 is fixedly connected to the other side of the stirring tank 2. Through the above arrangement, the lifting member 8 can drive the mounting seat 7 to move up and down, so that the stirring tank 2 is in a dynamic state. In this way, the stirring effect and speed are improved, thereby improving the production efficiency and product quality, so that it is more suitable for the needs of sludge ceramsite production.
[0025] refer to Figure 4 The stirring member 4 includes a fixed shaft 41, one end of which is fixedly connected to the output end of the first motor 3, a stirring blade 42 is fixedly connected to the outer surface of the fixed shaft 41, a common side of the plurality of stirring blades 42 is fixedly connected to a scraper 43, one side of the scraper 43 is fitted and connected to the inner wall of the stirring tank 2, and the stirring blade 42 is rotatably connected to the inside of the stirring tank 2; by connecting the fixed shaft 41 to the output end of the first motor 3 and fixing the stirring blade 42 on the fixed shaft 41, the first motor 3 can rotate the stirring blade 42 to stir the sludge in the stirring tank 2 so that it flows and is fully stirred, and the scraper 43 is fixed on the stirring blade 42, which can scrape off the sludge on the inner wall of the stirring tank 2 and enable it to enter the stirring operation.
[0026] refer to Figure 1 One end of a mounting seat 7 is fixedly connected to a mounting shaft 5, one end of the stirring tank 2 is fixedly connected to one end of the mounting shaft 5, the upper end of the mounting seat 7 is fixedly connected to a hanger 6, and one side of the hanger 6 is fixedly connected to one side of the stirring tank 2; by fixing the mounting shaft 5 on a mounting seat 7, the stirring tank 2 can be fixed, and by fixing the hanger 6 on the mounting seat 7, the stirring tank 2 is reinforced.
[0027] refer to Figure 2-3The lifting member 8 includes a lifting plate 82, which is slidably connected to the inside of the fixed seat 10. The upper end of the lifting plate 82 is fixedly connected to a lifting rod 81, and the top of the lifting rod 81 is fixedly connected to the bottom end of the mounting seat 7. The lifting plate 82 and the lifting rod 81 are both movably connected to the fixed seat 10 through the power component 9. Guide grooves 11 are provided on the inner walls of both sides of the fixed seat 10, and guide blocks 83 are provided on both sides of the lifting plate 82. The guide blocks 83 are movably connected to the guide grooves 11; by setting the lifting member 8, the lifting plate 82 can slide in the fixed seat 10 under the action of the power component 9, and the lifting plate 82 drives the lifting rod 81 to move, so that the lifting rod 81 drives the mounting seat 7 to move, thereby driving the mixing tank 2 to move, playing a transmission role, by providing the guide grooves 11 on the inner wall of the fixed seat 10, fixing the guide blocks 83 on both sides of the lifting plate 82, and the guide blocks 83 slide in the guide grooves 11, which can limit the moving distance of the lifting plate 82 and avoid separation from the fixed seat 10.
[0028] refer to Figure 2 The power assembly 9 includes a machine slot 91, which is opened inside the fixed seat 10, and a second motor 92 is fixedly connected inside the machine slot 91. A screw rod 93 is fixedly connected to the output end of the second motor 92. The screw rod 93 is rotated and connected to the inside of the fixed seat 10, and the screw rod 93 is threadedly connected to the lifting plate 82 and the lifting rod 81 respectively; by setting the power assembly 9, when it is necessary to move the stirring tank 2, the second motor 92 is used to drive the screw rod 93 to rotate, so that the screw rod 93 drives the lifting plate 82 and the lifting rod 81 to move, so that the stirring tank 2 can be moved up and down.
[0029] refer to Figure 2 The support assembly 12 includes a first support plate 121, which is fixedly connected to one side of the interior of the fixed seat 10, and one side of the screw rod 93 is rotatably connected to the first support plate 121 through a bearing. Both sides of the upper end of the first support plate 121 are fixedly connected with telescopic shock absorbers 122, and the top of the telescopic shock absorber 122 is fixedly connected with a second support plate 123. The second support plate 123 is located below the lifting plate 82, and a through hole 124 is opened on one side of the second support plate 123, and one side of the screw rod 93 passes through the through hole 124; by setting the support assembly 12, when the stirring tank 2 is not working, the lifting plate 82 is reset to contact the second support plate 123. At this time, the multiple telescopic shock absorbers 122 on the first support plate 121 are used for shock absorption, so that the stirring tank 2 can be placed stably. The telescopic shock absorber 122 is composed of a shock absorbing spring and a damper, which plays a role of shock absorption, which is a common shock absorption technical means in the prior art.
[0030] Principle and advantages of use: After the sludge enters the mixing tank 2 from the feed pipe 21, the first motor 3 is used to drive the fixed shaft 41 to rotate, so that the fixed shaft 41 drives the stirring blade 42 to rotate, and drives the scraper 43 to rotate to stir the sludge and speed up the mixing speed. Then the second motor 92 is used to drive the screw rod 93 to rotate, so that the screw rod 93 drives the lifting plate 82 and the lifting rod 81 to move. During the movement of the lifting plate 82, the guide block 83 slides in the guide groove 11 to limit the position of the lifting plate 82, and the mixing tank 2 moves up and down, so that the sludge on the inner wall of the mixing tank 2 flows, which is convenient for the stirring blade 42 to stir. In this way, the sludge stirring effect and speed are improved, thereby improving the production efficiency and product quality, making it more suitable for the needs of sludge ceramsite production, and effectively preventing sludge from agglomerating, ensuring that the sludge is fully stirred, and subsequent unloading operations can also be easily carried out. When the mixing tank 2 is not working, the lifting plate 82 is reset to contact the second support plate 123. At this time, the multiple telescopic shock absorbers 122 on the first support plate 121 are used for shock absorption, so that the mixing tank 2 can be placed stably.
Claims
1. A sludge stirring device for producing sludge ceramsite, comprising a fixed plate (1), characterized in that: Both sides of the upper end of the fixed plate (1) are fixedly connected to a fixed seat (10), the interior of the fixed seat (10) is fixedly connected to a power assembly (9), the interior of the fixed seat (10) is slidably connected to a lifting member (8) through the power assembly (9), one side of the interior of the fixed seat (10) is fixedly connected to a support assembly (12), the support assembly (12) is located below the lifting member (8), the top of the lifting member (8) is fixedly connected to a mounting seat (7), the inner side of the mounting seat (7) is mounted with a stirring tank (2), one side of the stirring tank (2) is fixedly connected to a first motor (3), the output end of the first motor (3) is fixedly connected to a stirring member (4), the stirring member (4) is located inside the stirring tank (2), one side of the stirring tank (2) is fixedly connected to a feed pipe (21), and the other side of the stirring tank (2) is fixedly connected to a discharge pipe (22).
2. A sludge stirring device for sludge ceramsite production according to claim 1, characterized in that: The stirring member (4) comprises a fixed shaft (41), one end of the fixed shaft (41) is fixedly connected to the output end of the first motor (3), a stirring blade (42) is fixedly connected to the outer surface of the fixed shaft (41), a scraper (43) is fixedly connected to a common side of a plurality of the stirring blades (42), one side of the scraper (43) is fitted and connected to the inner wall of the stirring tank (2), and the stirring blade (42) is rotatably connected to the inside of the stirring tank (2).
3. A sludge stirring device for sludge ceramsite production according to claim 1, characterized in that: One end of the mounting seat (7) is fixedly connected to a mounting shaft (5), one end of the stirring tank (2) is fixedly connected to one end of the mounting shaft (5), the upper end of the mounting seat (7) is fixedly connected to a hanger (6), and one side of the hanger (6) is fixedly connected to one side of the stirring tank (2).
4. A sludge stirring device for producing sludge ceramsite according to claim 1, characterized in that: The lifting member (8) comprises a lifting plate (82), the lifting plate (82) is slidably connected to the interior of the fixed seat (10), the upper end of the lifting plate (82) is fixedly connected to a lifting rod (81), the top end of the lifting rod (81) is fixedly connected to the bottom end of the mounting seat (7), and the lifting plate (82) and the lifting rod (81) are both movably connected to the fixed seat (10) via a power assembly (9).
5. A sludge stirring device for producing sludge ceramsite according to claim 4, characterized in that: Guide grooves (11) are provided on both inner walls of the fixing seat (10), and guide blocks (83) are provided on both sides of the lifting plate (82), and the guide blocks (83) are movably connected to the guide grooves (11).
6. A sludge stirring device for producing sludge ceramsite according to claim 4, characterized in that: The power assembly (9) comprises a machine slot (91), wherein the machine slot (91) is provided inside the fixing seat (10), a second motor (92) is fixedly connected inside the machine slot (91), an output end of the second motor (92) is fixedly connected to a screw rod (93), the screw rod (93) is rotated and connected inside the fixing seat (10), and the screw rod (93) is respectively threadedly connected to the lifting plate (82) and the lifting rod (81).
7. A sludge stirring device for producing sludge ceramsite according to claim 6, characterized in that: The support assembly (12) comprises a first support plate (121), the first support plate (121) is fixedly connected to one side of the interior of the fixed seat (10), one side of the screw rod (93) is rotatably connected to the first support plate (121) via a bearing, both sides of the upper end of the first support plate (121) are fixedly connected to telescopic shock absorbers (122), the top end of the telescopic shock absorber (122) is fixedly connected to a second support plate (123), the second support plate (123) is located below the lifting plate (82), a through hole (124) is provided on one side of the second support plate (123), and one side of the screw rod (93) passes through the through hole (124).
Citation Information
Patent Citations
Device for preparing ceramsite from industrial sludge
CN216155758U