Series size mixing device
Through the series slurry regulating device, the solution of the first-stage slurry regulating device is extracted and further processed through the second-stage slurry regulating device, which solves the problems of high power consumption and uneven alkaline addition amount in wet decomposition production, and achieves cost saving and stable operation.
Patent Information
- Application Number
- CN202420927958.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the production process of wet decomposition baking soda, two sets of slurry pumps are required to fully deliver liquid when the two slurry ingredients are produced at full load, resulting in an increase in power consumption and labor costs, and the uneven amount of alkali added leads to large fluctuations in wet decomposition operations, affecting the indicators.
A series slurry regulating device is designed, including a carrier plate, a secondary slurry adjuster, a slurry pump, a lifting mechanism and two first-stage slurry adjusters. The solution of the first-stage slurry adjuster is extracted through a crystal slurry pump, and flows into the secondary slurry adjuster through a tee tube, a telescopic hose and a liquid inlet tube for further mixing and adjustment.
The use of crystal slurry pump is reduced, cost savings, and the wet decomposition operation is stabilized by uniform alkali addition, avoiding the influence of indicators.
Smart Images

Figure CN222606156U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of baking soda production, and specifically relates to a series slurry mixing device. Background Art
[0002] The slurry mixer is the first and most important step in the production process of baking soda by wet decomposition. The main raw material wet heavy alkali required for the production of baking soda in our factory is carbonized in the alkali plant and conveyed to the slurry mixer via a belt for alkali treatment.
[0003] The existing process is that the heavy alkali comes from the joint alkali plant and enters the two slurry mixers A and C. After the heavy alkali is internalized in the two slurry mixers A and C, the solution enters the two slurry mixers B and D respectively. Two sets of slurry pumps respectively pump the mother liquor from the two slurry mixers B and D into the wet decomposition tower.
[0004] In the wet decomposition production process, two sets of slurry preparation systems require two sets of slurry pumps to fully operate to deliver liquid when producing at full capacity. Adding two slurry pumps will increase power consumption and labor costs. The uneven addition of alkali in the two sets of slurry preparation systems will also cause large fluctuations in wet decomposition operations, affecting indicators.
[0005] Therefore, we propose a series slurry adjustment device to solve the above problems. Utility Model Content
[0006] In view of the problem that in the wet decomposition production process, two sets of slurry mixing systems need two sets of slurry pumps to fully operate to deliver liquid when in full load production, adding two slurry pumps will increase power consumption and labor costs. The two sets of slurry mixers will also cause large fluctuations in wet decomposition operation due to uneven alkali addition, which will affect indicators. The utility model provides a series slurry mixing device.
[0007] The utility model solves the technical problem by adopting the following solution: a series slurry mixing device, comprising a bearing plate, a secondary slurry mixer, a slurry pumping unit, a lifting mechanism and two primary slurry mixers, wherein two sets of supporting legs are installed at the bottom of the bearing plate;
[0008] Two first-stage slurry mixers are respectively installed on the top of the bearing plate, a first pipe sleeve is arranged on the top of the first-stage slurry mixer, and a second pipe sleeve is arranged on the top of the second-stage slurry mixer, which is arranged below the bearing plate.
[0009] The lifting mechanism includes a lifting seat and a driving component. The lifting seat is located between two primary slurry mixers. The driving component is installed on the top of the bearing plate and can drive the lifting seat to move up and down.
[0010] The slurry pumping unit includes a three-way pipe, a liquid inlet pipe and a slurry pump installed at the bottom of the bearing plate. The three-way pipe is arranged on the lifting seat, and its bottom end passes through the lifting seat and is installed with a telescopic hose. The other two ends of the three-way pipe are respectively installed with liquid pumping pipes, which are installed on the lifting seat, and the other end of the liquid pumping pipe passes through the pipe sleeve 1 and extends to the inner cavity of the first-stage slurry mixer. The liquid pumping pipe can slide up and down in the pipe sleeve 1;
[0011] The liquid extraction end of the slurry pump is connected to the bottom end of the telescopic hose, and the liquid outlet end is connected to one end of the liquid inlet pipe, and the other end of the liquid inlet pipe is installed in the second pipe sleeve.
[0012] Preferably, two pipe clamps are fixedly mounted on the top of the lifting seat, and liquid extraction pipes are arranged in the pipe clamps.
[0013] Preferably, it also includes an outer sleeve and an inner sleeve, the inner sleeve is sleeved on the outside of the telescopic hose, and its top end is fixedly connected to the bottom of the lifting seat, and the outer sleeve is sleeved on the outside of the driving component and the inner sleeve, and its bottom end is fixedly installed on the top of the bearing plate.
[0014] Preferably, the driving component is a hydraulic rod or an electric push rod installed between the lifting seat and the carrying plate.
[0015] Preferably, a ladder is fixedly connected to the front side of the supporting leg on either side, and the top of the ladder is fixedly connected to the bottom of the bearing plate.
[0016] Preferably, a guardrail is fixedly mounted on the top edge of the bearing plate.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The utility model starts the slurry pump, and the solutions in the two first-level slurry mixers are respectively extracted through two liquid extraction pipes, and flow into the second-level slurry mixer in an orderly manner through the three-way pipe, the telescopic hose and the liquid inlet pipe. The solution is further mixed and adjusted by the second-level slurry mixer to ensure that the solution reaches the required concentration and quality. This not only reduces the number of slurry pumps and saves costs, but also avoids the problem of large fluctuations in wet decomposition operation caused by uneven addition of alkali.
[0019] 2. The utility model controls the hydraulic rod to contract, so that the lifting seat and the two liquid extraction pipes slowly descend, and then the position of the liquid extraction pipe can be adjusted according to the liquid level height of the solution in the first-stage slurry mixer, so that the liquid extraction pipe can suck the solution in the first-stage slurry mixer, and the suction is performed from top to bottom, which can avoid sucking insoluble impurities at the bottom of the first-stage slurry mixer.
[0020] 3. The utility model provides a telescopic hose, which can be adaptively adjusted according to the height of the lifting seat to ensure the normal circulation of the solution in the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0023] Figure 3 It is a schematic diagram of the left side cross-sectional structure of the outer sleeve of the utility model.
[0024] In the figure: 11 bearing plate, 12 supporting foot frame, 13 guardrail, 2 first-stage slurry mixer, 21 pipe sleeve one, 31 liquid extraction pipe, 32 three-way pipe, 33 telescopic hose, 34 slurry pump, 35 liquid inlet pipe, 41 pipe clamp, 42 lifting seat, 43 inner sleeve, 44 outer sleeve, 45 hydraulic rod, 5 second-stage slurry mixer, 51 pipe sleeve two, 6 ladder. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0026] See also Figure 1-3 The utility model provides a technical solution for a series slurry mixing device:
[0027] Embodiment 1:
[0028] according to Figure 1-3 As shown, it includes a carrying plate 11, a secondary slurry mixer 5, a slurry extraction unit, a lifting mechanism and two primary slurry mixers 2. Two sets of supporting legs 12 are installed at the bottom of the carrying plate 11.
[0029] The first-stage slurry mixer 2 and the second-stage slurry mixer 5 have the same structure, both comprising a cylinder and a stirring frame arranged in the cylinder, a driving motor is installed on the top of the cylinder, the output shaft of the driving motor is fixedly connected to the top of the mixer, a feeding port is arranged on the top of the cylinder, and a discharge pipe is arranged at the bottom.
[0030] Two primary slurry mixers 2 are respectively installed on the top of the supporting plate 11. A pipe sleeve 21 is provided on the top of the primary slurry mixer 2. The primary slurry mixer 2 stirs and dissolves water and heavy alkali to form a solution.
[0031] The secondary slurry mixer 5 is arranged below the supporting plate 11 , and a second pipe sleeve 51 is arranged on the top thereof. The solution is further mixed and adjusted by the secondary slurry mixer 5 to ensure that the solution reaches the required concentration and quality.
[0032] The lifting mechanism includes a lifting seat 42 and a driving component. The lifting seat 42 is located between the two first-stage slurry mixers 2. The driving component is a hydraulic rod 45 installed on the top of the supporting plate 1. Of course, an electric push rod can also be used as needed to control the extension and retraction of the hydraulic rod 45 to drive the lifting seat 42 to move up and down.
[0033] The slurry extraction unit includes a three-way pipe 32, a liquid inlet pipe 35 and a slurry pump 34 installed at the bottom of the supporting plate 1. The three-way pipe 32 is arranged on a lifting seat 42, and its bottom end passes through the lifting seat 42 and is installed with a telescopic hose 33. The other two ends of the three-way pipe 32 are respectively installed with liquid extraction pipes 31. Two pipe clamps 41 are fixedly installed on the top of the lifting seat 42. The pipe clamps 41 are provided with liquid extraction pipes 31, and the liquid extraction pipes 31 are fixedly installed on the lifting seat 42 through the pipe clamps 41.
[0034] The other end of the liquid extraction pipe 31 passes through the pipe sleeve 21 and extends to the inner cavity of the primary slurry mixer 2. The liquid extraction pipe 31 can slide up and down in the pipe sleeve 21, and then the position of the liquid extraction pipe 31 can be adjusted according to the liquid level of the solution in the primary slurry mixer 2, so that the liquid extraction pipe 31 can suck the solution in the primary slurry mixer 2, and the suction is performed from top to bottom, which can avoid sucking insoluble impurities at the bottom of the primary slurry mixer 2.
[0035] The liquid extraction end of the slurry pump 34 is connected to the bottom end of the telescopic hose 33. By providing the telescopic hose 33, the telescopic hose 33 can be adaptively adjusted according to the height of the lifting seat 42 to ensure the normal circulation of the solution in the pipeline.
[0036] The liquid outlet end of the slurry pump 34 is connected to one end of the liquid inlet pipe 35, and the other end of the liquid inlet pipe 35 is installed in the pipe sleeve 51. By starting the slurry pump 34, the solutions in the two primary slurry mixers 2 are respectively extracted through the two liquid extraction pipes 31, and flow into the secondary slurry mixer 5 in an orderly manner through the three-way pipe 32, the telescopic hose 33 and the liquid inlet pipe 35.
[0037] When used specifically, the utility model is a series slurry mixing device. First, a certain amount of water is added into two first-level slurry mixers 2 respectively, and then a certain amount of heavy alkali is added into the two first-level slurry mixers 2 respectively, and then the two first-level slurry mixers 2 are started. The first-level slurry mixers 2 stir and mix the water and the heavy alkali to dissolve the heavy alkali uniformly. During the stirring process, an appropriate amount of water is gradually added to achieve the required solution concentration;
[0038] After the solution is stirred, the slurry pump 34 is started, and the solutions in the two primary slurry mixers 2 are respectively extracted through the two liquid extraction pipes 31, and flow into the secondary slurry mixer 5 in an orderly manner through the three-way pipe 32, the telescopic hose 33 and the liquid inlet pipe 35. During the process of extracting the solution, the hydraulic rod 45 is controlled to contract, so that the lifting seat 42 and the two liquid extraction pipes 31 are slowly lowered, so that the liquid extraction pipes 31 can continue to extract the solution in the primary slurry mixer 2;
[0039] Finally, the secondary slurry mixer 5 is started to further mix and adjust the solution through the secondary slurry mixer 5 to ensure that the solution reaches the required concentration and quality.
[0040] Embodiment 2:
[0041] On the basis of the first embodiment, Figure 1 and Figure 3 As shown, it also includes an outer sleeve 44 and an inner sleeve 43. The inner sleeve 43 is sleeved on the outside of the telescopic hose 33, and its top end is fixedly connected to the bottom of the lifting seat 42. The outer sleeve 44 is sleeved on the outside of the hydraulic rod 45 and the inner sleeve 43, and its bottom end is fixedly installed on the top of the bearing plate 11. By arranging the inner sleeve 43 and the outer sleeve 44, the telescopic hose 33 and the hydraulic rod 45 can be protected.
[0042] Embodiment three:
[0043] On the basis of the first embodiment, Figure 2 As shown, a ladder 6 is fixedly connected to the front side of the supporting stand 12 on either side, and the top of the ladder 6 is fixedly connected to the bottom of the carrying plate 1 .
[0044] A guardrail 13 is fixedly mounted on the top edge of the load-bearing plate 1 .
Claims
1. A series slurry mixing device, comprising a bearing plate, a secondary slurry mixer, a slurry pumping unit, a lifting mechanism and two primary slurry mixers, characterized in that: Two sets of supporting legs are installed at the bottom of the bearing plate; Two first-stage slurry mixers are respectively installed on the top of the bearing plate, a first pipe sleeve is arranged on the top of the first-stage slurry mixer, and a second pipe sleeve is arranged on the top of the second-stage slurry mixer, which is arranged below the bearing plate. The lifting mechanism includes a lifting seat and a driving component. The lifting seat is located between two primary slurry mixers. The driving component is installed on the top of the bearing plate and can drive the lifting seat to move up and down. The slurry pumping unit includes a three-way pipe, a liquid inlet pipe and a slurry pump installed at the bottom of the bearing plate. The three-way pipe is arranged on the lifting seat, and its bottom end passes through the lifting seat and is installed with a telescopic hose. The other two ends of the three-way pipe are respectively installed with liquid pumping pipes, which are installed on the lifting seat, and the other end of the liquid pumping pipe passes through the pipe sleeve 1 and extends to the inner cavity of the first-stage slurry mixer. The liquid pumping pipe can slide up and down in the pipe sleeve 1; The liquid extraction end of the slurry pump is connected to the bottom end of the telescopic hose, and the liquid outlet end is connected to one end of the liquid inlet pipe, and the other end of the liquid inlet pipe is installed in the second pipe sleeve.
2. The serial slurry mixing device according to claim 1, characterized in that: Two pipe clamps are fixedly installed on the top of the lifting seat, and liquid extraction pipes are arranged in the pipe clamps.
3. The serial slurry mixing device according to claim 1, characterized in that: It also includes an outer sleeve and an inner sleeve. The inner sleeve is sleeved on the outside of the telescopic hose, and its top end is fixedly connected to the bottom of the lifting seat. The outer sleeve is sleeved on the outside of the driving component and the inner sleeve, and its bottom end is fixedly installed on the top of the bearing plate.
4. The serial slurry mixing device according to claim 1 or 3, characterized in that: The driving component is a hydraulic rod or an electric push rod installed between the lifting seat and the bearing plate.
5. The serial slurry mixing device according to claim 1, characterized in that: A ladder is fixedly connected to the front side of the supporting legs on either side, and the top of the ladder is fixedly connected to the bottom of the bearing plate.
6. The serial slurry mixing device according to claim 1, characterized in that: A guardrail is fixedly mounted on the top edge of the bearing plate.