Semi-automatic copper wire riveting device
By designing a semi-automatic riveting copper wire device, the automatic bending of copper wire is achieved by using connecting components and processing components, which solves the problem of time-consuming and labor-intensive manual processing and improves work efficiency and safety.
Patent Information
- Application Number
- CN202420893159.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-27
AI Technical Summary
During the processing of copper wires of wall switches, it is time-consuming and labor-intensive to bend the copper wires manually, causing the staff's arms to sore and swell after working for a long time, affecting their work efficiency.
A semi-automatic rivet copper wire device is designed to realize automatic bending processing of copper wire by connecting components and processing components. The device includes a connecting rod fixedly mounted on the workbench, a support plate, an extruder and a top plate, as well as a drive member, a support member and a connecting member disposed on the top plate. With the fit of these components, the copper wire can be bent automatically.
The device can automatically complete the bending processing of copper wires, saving time and effort, reducing the workload of staff and improving work efficiency.
Smart Images
Figure CN222607875U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire processing, in particular to a semi-automatic copper wire riveting device. Background Art
[0002] A wall switch is an electrical switch installed on a wall for connecting and disconnecting circuits and controlling the on and off of lighting. A wall switch usually includes a switch body, an operating handle or a button. It can be mechanical or intelligent, and can be in the form of a flat plate or a rocker. In addition, a wall switch can also refer to a socket on a wall that is used to plug in and unplug electrical plugs and provide power.
[0003] In the structure of the wall switch, when the contacts or connecting parts of the switch are in actual use, when there is poor contact, looseness or aging of the switch contacts or connecting parts, it may cause unstable current or leakage, so that the contacts or connecting parts are energized. When the staff processes the contacts or connecting parts of the switch, it is usually necessary to install a copper wire on the accessories, which can effectively connect the live parts to the wall or other grounded parts to ensure the stability and safety of the current.
[0004] When the contacts or connecting parts of the switch are bending the copper wire, in order to ensure the integrity of the copper wire and the accessories, the copper wire is bent by the staff through manual force after being inserted into the accessories, so that the copper wire can fit the surface of the accessories. This is time-consuming and laborious. When working for a long time, the staff's arms will inevitably become sore and swollen, thereby affecting work efficiency. Therefore, this utility model is proposed to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a semi-automatic copper wire riveting device, which has the advantages of being able to automatically bend the copper wire.
[0006] To achieve the above objectives, the utility model provides the following technical solutions: a semi-automatic copper wire riveting device, comprising a base, a workbench fixedly mounted on the upper surface of the base, a connecting component arranged on the upper surface of the workbench, and a processing component arranged on the connecting component.
[0007] The connecting assembly includes connecting rods fixedly installed on the four sides of the top surface of the workbench, support plates fixedly installed on the surfaces of the four connecting rods, extrusion pieces arranged on the upper surface of the support plates, and top plates fixedly installed on the other ends of the four connecting rods.
[0008] The processing assembly includes a driving member arranged on the upper surface of the top plate, a supporting member fixedly installed on the upper surface of the base and located on one side of the workbench, and a connecting member arranged on the supporting member and connected to the inside of the extrusion member.
[0009] The present application adopts the above-mentioned technical solution, through connecting components and processing components, so that the staff only needs to place the accessories on the workbench, and the device can automatically complete the bending process of the copper wire, saving time and effort and reducing the workload of the staff.
[0010] Furthermore, the extrusion member includes a placement box fixedly mounted on the upper surface of the support plate and having openings on both sides, a fixed block arranged inside the placement box, a limit block fixedly mounted on the two end surfaces of the fixed block, a connecting block fixedly mounted on the lower surface of the fixed block and the other end extending to the bottom of the support plate, an extrusion block fixedly mounted on the other end of the connecting block, and a spring telescopic rod arranged inside the placement box and located at both ends of the connecting block, the other ends of the two limit blocks extend to the outside of the placement box through the opening and are slidably connected to the inner wall of the opening.
[0011] The beneficial effect of adopting the above further solution is that by providing an extrusion piece, the device can automatically extrude the top of the copper wire, so that the copper wire can be automatically bent.
[0012] Furthermore, the spring telescopic rod includes a first telescopic rod fixedly mounted on the upper surface of the support plate and a spring sleeved on the surface of the first telescopic rod. The other ends of the first telescopic rod and the spring are fixedly connected to the lower surface of the fixed block.
[0013] The beneficial effect of adopting the above further solution is that by providing a spring telescopic rod, the fixed block drives the extrusion block to perform a processing, and the fixed block can be reset under the drive of the spring telescopic rod.
[0014] Furthermore, the support member includes a fixing rod fixedly mounted on the upper surface of the base and a fixing cylinder fixedly mounted on the other end of the fixing rod.
[0015] The beneficial effect of adopting the above further solution is that by providing a support member, the fixing cylinder can be easily supported.
[0016] Furthermore, the driving member includes a protective box fixedly mounted on the upper surface of the top plate, a motor fixedly mounted on the inner wall of the protective box, a rotating shaft fixedly mounted on the output end of the motor and the other end of which extends to the interior of the fixed cylinder and is rotatably connected to the inner wall of the fixed cylinder, and an eccentric wheel fixedly sleeved on the surface of the rotating shaft and located inside the fixed cylinder.
[0017] The beneficial effect of adopting the above further solution is that by providing a driving member, the eccentric wheel can rotate inside the fixed cylinder, which is convenient for subsequent processing.
[0018] Furthermore, the connecting member includes a connecting plate fixedly mounted on the upper surface of the fixing block and with the other end extending into the interior of the fixing tube, and a second telescopic rod fixedly mounted on the inner bottom wall of the fixing tube and with the other end fixedly connected to the upper surface of the connecting plate.
[0019] The beneficial effect of adopting the above further solution is that by providing the connecting plate, the eccentric wheel can indirectly drive the fixing block to move downward.
[0020] Furthermore, a central controller is fixedly mounted on the upper surface of the base, a controller is fixedly mounted on the lower surface of the fixed tube, and a control handle is movably mounted on the lower surface of the controller.
[0021] The beneficial effect of adopting the above further solution is that by setting up a central controller and a controller, it is convenient to control the overall operation of the device.
[0022] Furthermore, a cavity is provided on the upper surface of the workbench and is located directly below the extrusion block, and a plurality of sensors are fixedly installed on the upper surface of the workbench and are located on the outer sides of the four connecting rods.
[0023] The beneficial effect of adopting the above further solution is that by providing the sensor, it is avoided that the hands of the workers are damaged by the squeeze blocks during processing.
[0024] Compared with the prior art, the utility model provides a semi-automatic copper wire riveting device, which has the following beneficial effects:
[0025] The semi-automatic copper wire riveting device, through connecting components and processing components, allows workers to only place accessories on a workbench, and the device can automatically complete the bending process of the copper wire, saving time and effort, reducing the workload of the workers, and improving the practicality of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the internal structure of the extrusion part of the utility model;
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the extrusion part of the utility model.
[0029] In the figure: 1. base; 2. workbench; 3. connecting rod; 4. support plate; 5. top plate; 6. placement box; 7. fixing block; 8. limit block; 9. connecting block; 10. extrusion block; 11. spring; 12. fixing rod; 13. fixing cylinder; 14. motor; 15. rotating shaft; 16. eccentric wheel; 17. connecting plate; 18. second telescopic rod; 19. central control unit; 20. controller; 21. control handle; 22. sensor; 23. first telescopic rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1 A semi-automatic copper wire riveting device in this embodiment includes a base 1, a workbench 2 fixedly installed on the upper surface of the base 1, a connecting component arranged on the upper surface of the workbench 2, and a processing component arranged on the connecting component.
[0032] See also Figure 1 , Figure 2 and Figure 3 In this embodiment, the connecting assembly includes connecting rods 3 fixedly installed on the four sides of the top surface of the workbench 2, a support plate 4 fixedly installed on the surface of the four connecting rods 3, an extrusion member arranged on the upper surface of the support plate 4, and a top plate 5 fixedly installed on the other ends of the four connecting rods 3.
[0033] Among them, the extrusion part includes a placement box 6 fixedly mounted on the upper surface of the support plate 4 and having openings on both sides, a fixed block 7 arranged inside the placement box 6, a limit block 8 fixedly mounted on the two end surfaces of the fixed block 7, a connecting block 9 fixedly mounted on the lower surface of the fixed block 7 and the other end extending to the bottom of the support plate 4, an extrusion block 10 fixedly mounted on the other end of the connecting block 9, and a spring telescopic rod arranged inside the placement box 6 and located at both ends of the connecting block 9, and the other ends of the two limit blocks 8 extend to the outside of the placement box 6 through the opening and are slidably connected to the inner wall of the opening.
[0034] Secondly, a cavity is provided on the upper surface of the workbench 2 and directly below the extrusion block 10. When the extrusion block 10 descends, the two protrusions of the copper wire contact the inner bottom wall of the cavity, and the cross-sectional shape of the inner bottom wall of the cavity is a certain arc, so that the copper wire is easy to bend. The copper wire used for processing in the device is [-shaped.
[0035] It should be noted that the spring telescopic rod includes a first telescopic rod 23 fixedly mounted on the upper surface of the support plate 4, a spring 11 sleeved on the surface of the first telescopic rod 23, and the other ends of the first telescopic rod 23 and the spring 11 are fixedly connected to the lower surface of the fixed block 7. By providing the spring telescopic rod, after the fixed block 7 drives the extrusion block 10 to perform a processing, the fixed block 7 can be reset under the drive of the spring telescopic rod.
[0036] See also Figure 1In this embodiment, the processing assembly includes a driving member arranged on the upper surface of the top plate 5, a supporting member fixedly installed on the upper surface of the base 1 and located on one side of the workbench 2, and a connecting member arranged on the supporting member and connected to the inside of the extrusion member.
[0037] The support member includes a fixing rod 12 fixedly mounted on the upper surface of the base 1 and a fixing cylinder 13 fixedly mounted on the other end of the fixing rod 12 .
[0038] Secondly, the driving component includes a protective box fixedly mounted on the upper surface of the top plate 5, a motor 14 fixedly mounted on the inner wall of the protective box, a rotating shaft 15 fixedly mounted on the output end of the motor 14 and the other end of which extends to the interior of the fixed cylinder 13 and is rotatably connected to the inner wall of the fixed cylinder 13, and an eccentric wheel 16 fixedly sleeved on the surface of the rotating shaft 15 and located inside the fixed cylinder 13.
[0039] In addition, the connecting member includes a connecting plate 17 fixedly mounted on the upper surface of the fixing block 7 and the other end of which extends into the interior of the fixing tube 13, and a second telescopic rod 18 fixedly mounted on the inner bottom wall of the fixing tube 13 and the other end of which is fixedly connected to the upper surface of the connecting plate 17. Among them, the upper surface of the placement box 6 is also provided with an opening, and the connecting plate 17 slides into the placement box 6 through the upper opening of the placement box 6, and the connecting plate 17 is slidably connected to the opening on the side of the placement box 6. By providing the connecting plate 17, the eccentric wheel 16 can indirectly drive the fixing block 7 to move downward.
[0040] See also Figure 1 In this embodiment, a central controller 19 is fixedly mounted on the upper surface of the base 1, a controller 20 is fixedly mounted on the lower surface of the fixed cylinder 13, a control handle 21 is movably mounted on the lower surface of the controller 20, and a plurality of sensors 22 are fixedly mounted on the upper surface of the workbench 2 and on the outer sides of the four connecting rods 3.
[0041] It should be noted that the controller 20 is electrically connected to the motor 14 , the central controller 19 is electrically connected to the controller 20 , and the control handle 21 is electrically connected to the sensor inside the controller 20 .
[0042] When the staff presses the control handle 21 once, the control handle 21 will drive the motor 14 to run for a period of time through the controller 20. When the motor 14 runs for a period of time, the eccentric wheel 16 rotates one circle inside the fixed cylinder 13.
[0043] When the worker accidentally puts his hand into the workbench 2, the sensor 22 senses the worker's hand. At this time, the central controller 19 will cut off the power of the controller 20 to control the motor 14. At this time, no matter how the worker presses the control handle 21, the motor 14 will not start, thereby avoiding damage to the worker's hand.
[0044] The working principle of the above embodiment is as follows: when the staff puts the accessory on the workbench 2, the staff presses the control handle 21 once, and the control handle 21 will start the motor 14 through the controller 20 to run, thereby driving the rotating shaft 15 to drive the eccentric wheel 16 to rotate, so that the eccentric wheel 16 squeezes the connecting plate 17, so that the connecting plate 17 drives the fixed block 7 to move downward, so that the fixed block 7 drives the extrusion block 10 to move downward through the connecting block 9, so that the extrusion block 10 can squeeze the copper wire on the accessory, so that the two protrusions of the copper wire contact the inner bottom wall of the cavity, and the cross-sectional shape of the inner bottom wall of the cavity presents a certain arc, so that the copper wire is bent, thereby completing the automatic bending process of the copper wire, when the eccentric wheel 16 no longer squeezes the connecting plate 17, so that the connecting plate 17 no longer applies pressure to the fixed block 7, so that the fixed block 7 is reset under the drive of the spring telescopic rod, which is convenient for the staff to take out the accessory, thereby completing a processing step, so that the staff only needs to place the accessory on the workbench 2, and the device can automatically complete the bending process of the copper wire, saving time and effort, and reducing the workload of the staff.
[0045] The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the text.
Claims
1. A semi-automatic copper wire riveting device, characterized in that: It comprises a base (1), a workbench (2) fixedly mounted on the upper surface of the base (1), a connecting component arranged on the upper surface of the workbench (2), and a processing component arranged on the connecting component; The connecting assembly comprises connecting rods (3) fixedly mounted on the four sides of the top surface of the workbench (2), a supporting plate (4) fixedly mounted on the surface of the four connecting rods (3), an extrusion member arranged on the upper surface of the supporting plate (4), and a top plate (5) fixedly mounted on the other ends of the four connecting rods (3); The processing assembly comprises a driving member arranged on the upper surface of the top plate (5), a supporting member fixedly mounted on the upper surface of the base (1) and located on one side of the workbench (2), and a connecting member arranged on the supporting member and connected to the inside of the extrusion member.
2. A semi-automatic copper wire riveting device according to claim 1, characterized in that: The extrusion component comprises a placement box (6) fixedly mounted on the upper surface of the support plate (4) and having openings on both sides, a fixed block (7) arranged inside the placement box (6), a limit block (8) fixedly mounted on the surfaces of both ends of the fixed block (7), a connection block (9) fixedly mounted on the lower surface of the fixed block (7) and the other end of which extends below the support plate (4), an extrusion block (10) fixedly mounted on the other end of the connection block (9), and spring telescopic rods arranged inside the placement box (6) and located at both ends of the connection block (9), the other ends of the two limit blocks (8) extending through the opening to the outside of the placement box (6) and slidably connected to the inner wall of the opening.
3. A semi-automatic copper wire riveting device according to claim 2, characterized in that: The spring telescopic rod comprises a first telescopic rod (23) fixedly mounted on the upper surface of the support plate (4), and a spring (11) sleeved on the surface of the first telescopic rod (23), wherein the other ends of the first telescopic rod (23) and the spring (11) are both fixedly connected to the lower surface of the fixed block (7).
4. A semi-automatic copper wire riveting device according to claim 3, characterized in that: The support member comprises a fixing rod (12) fixedly mounted on the upper surface of the base (1) and a fixing cylinder (13) fixedly mounted on the other end of the fixing rod (12).
5. A semi-automatic copper wire riveting device according to claim 4, characterized in that: The driving member comprises a protection box fixedly mounted on the upper surface of the top plate (5), a motor (14) fixedly mounted on the inner wall of the protection box, a rotating shaft (15) fixedly mounted on the output end of the motor (14) and having the other end extending into the interior of the fixed cylinder (13) and rotatably connected to the inner wall of the fixed cylinder (13), and an eccentric wheel (16) fixedly sleeved on the surface of the rotating shaft (15) and located inside the fixed cylinder (13).
6. A semi-automatic copper wire riveting device according to claim 5, characterized in that: The connecting member comprises a connecting plate (17) fixedly mounted on the upper surface of the fixing block (7) and having its other end extending into the interior of the fixing cylinder (13), and a second telescopic rod (18) fixedly mounted on the inner bottom wall of the fixing cylinder (13) and having its other end fixedly connected to the upper surface of the connecting plate (17).
7. A semi-automatic copper wire riveting device according to claim 5, characterized in that: A central controller (19) is fixedly mounted on the upper surface of the base (1), a controller (20) is fixedly mounted on the lower surface of the fixed cylinder (13), and a control handle (21) is movably mounted on the lower surface of the controller (20).
8. The semi-automatic copper wire riveting device according to claim 2, characterized in that: A cavity is provided on the upper surface of the workbench (2) and is located directly below the extrusion block (10). A plurality of sensors (22) are fixedly mounted on the upper surface of the workbench (2) and are located outside the four connecting rods (3).