Pole vibration assembling mechanism

Abstract

The utility model discloses a pole vibration assembling mechanism which comprises a jig body, a vibrator, a pressure regulating valve and a detection assembly. The vibrator is arranged below the jig main body; the pressure regulating valve is electrically connected with the vibrator and is used for controlling the amplitude of the vibrator; the detection assembly is arranged on the jig main body, and a plurality of groups of clamping positions are arranged on the jig main body in a matrix manner; a product is placed in the jig main body, the vibrator is utilized to vibrate, so that the product falls into the clamping position, and whether the product is in place or not is detected through the detection assembly. The pole vibration assembling mechanism is compact and simple in overall structure, can adapt to the production process of pole intelligent assembling, and achieves the purpose of improving the yield by adopting the pressure regulating valve and the vibrator and utilizing correlation to detect the assembling result. And a manipulator and a visual inspection module are also designed, so that the whole process of intelligent production is realized, the labor cost is reduced, and the manual error is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of pole assembly, in particular to a pole vibration assembly mechanism. Background Art

[0002] With the increasing application of mechanical automation production, the manufacturing industry in the 21st century tends to realize unmanned workshops, reduce labor, and realize intelligent and fully automatic production. In the automated production of battery pole assembly, in order to ensure production capacity and yield, it is necessary to assemble multiple products into a multi-cavity brazing jig at a time (the brazing jig has been through a 900℃ brazing furnace many times and has a lot of deformation). The deformation of the jig will cause some products to be skewed and scratched during assembly, affecting the overall performance and yield of the equipment. When the product is manually fixed on the jig, there may be external force that forces the product to be embedded in the jig, affecting the product shape. Utility Model Content

[0003] The utility model aims to overcome at least one defect of the above-mentioned prior art and provide a pole vibration assembly mechanism, which can achieve the purpose of simple overall structure, low cost, stable structure and small space occupation.

[0004] The utility model protects a pole vibration assembly mechanism, comprising a fixture body, a vibrator, a pressure regulating valve and a detection component; the vibrator is arranged below the fixture body; the pressure regulating valve is electrically connected to the vibrator, and is used to control the amplitude of the vibrator; the detection component is arranged on the fixture body, and the fixture body arranges multiple groups of clamping positions in a matrix; a product is placed in the fixture body, the vibrator is used to vibrate, so that the product falls into the clamping position, and the detection component is used to detect whether the product is in place.

[0005] The product targeted by the utility model is an assembled pole. The assembled pole needs to be placed on the fixture body as required to avoid damage to the pole and to place the pole product in the card position of the fixture body in an orderly manner, so as to facilitate the packaging of the entire fixture body. The assembled product can be placed on the fixture body by a manipulator or other means, and the product can fall into the card position of the fixture body through the high-frequency vibration of the vibrator. The shape of the card position matches the shape of the product, and then the detection component is used to detect whether the product falls into the card position.

[0006] Furthermore, the detection component includes a plurality of groups of beam detectors arranged on both sides of the fixture body.

[0007] According to the product characteristics, the utility model adopts a through-beam detector to make the detection result more accurate and faster.

[0008] Furthermore, the utility model also includes a bracket, which plays the role of supporting and installing the fixture body, and the bracket includes support legs, a support plate and a support column from bottom to top; the two ends of the fixture body are respectively fixed on the support column. The vibrator is fixed below the support plate.

[0009] Furthermore, the clamping positions are arranged on both sides of the fixture body, and a plurality of limiting holes are also arranged in the middle of the fixture body; the bracket also includes a limiting column matching the limiting holes.

[0010] The jig body and the bracket are detachable. When the product falls into the position safely, the robot at the next station can take out the jig body as a whole and place it on the jig rack for unified transmission. Therefore, the utility model sets a limit hole on the jig body and fixes it by inserting the limit column on the bracket to avoid displacement of the jig body when the vibrator is working.

[0011] Furthermore, the utility model also includes a manipulator assembly for placing the product on the fixture body.

[0012] Furthermore, the robot assembly includes a base, a first robot arm, a second robot arm and a first gripper assembly; one end of the first robot arm is vertically connected to the base, and the other end is connected to the second robot arm; the top of the first gripper assembly is installed on the second robot arm; the second robot arm is driven to rotate by the driving mechanism in the base to achieve horizontal movement of the first gripper assembly; the first gripper assembly is used to grab the product of the previous workstation and place it on the fixture body.

[0013] More preferably, the utility model further includes a visual detection mechanism for the first gripper assembly to identify the product, including a light source and a visual detection camera designed adjacently. The light source is used to improve the clarity of the image captured by the camera; the visual detection camera is used to provide positioning information to the first gripper assembly, so that the first gripper assembly can accurately grab the product from the previous station and place it on the fixture body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The pole vibrating assembly mechanism of the utility model has a compact and simple overall structure, can adapt to the production process of pole intelligent assembly, and by adopting a pressure regulating valve and a vibrator, using the cross-beam detection assembly result, the purpose of improving the yield is achieved. In addition, the utility model also designs a manipulator and a visual inspection module, realizes the whole process of intelligent production, reduces labor costs, and reduces manual errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the overall structure of an implementation mode of the pole vibration assembly mechanism of the utility model.

[0017] Figure 2 It is a schematic diagram of the overall structure of another embodiment of the column vibration assembly mechanism of the utility model.

[0018] Figure 3 It is a schematic diagram of the enlarged structure of the fixture body of the column vibration assembly mechanism of the utility model.

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the manipulator component of the column vibration assembly mechanism of the utility model. DETAILED DESCRIPTION

[0020] The drawings in the embodiments provide a more detailed description of the technical solutions in the embodiments of the utility model. In the drawings, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The described embodiments are part of the embodiments of the utility model, not all of them. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the utility model, and should not be construed as limitations on the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. The embodiments of the utility model are described in detail below in conjunction with the drawings.

[0021] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0023] Example

[0024] This embodiment provides a pole vibration assembly mechanism, including a bracket 1, a fixture body 2, a vibrator 3, a pressure regulating valve 4, and a detection component 5. Figure 2 As shown, it also includes a robot assembly 6 for placing the product on the fixture body 2 and a visual inspection mechanism 7.

[0025] The vibrator 3 is arranged below the jig body 2; the pressure regulating valve 4 is electrically connected to the vibrator 3 and is used to control the amplitude of the vibrator 3; the detection component 5 is arranged on the jig body 2, and the jig body 2 arranges multiple groups of positions 8 in a matrix; the product is placed in the jig body 2, and the vibrator 3 is used to vibrate so that the product falls into the position 8, and the detection component 5 is used to detect whether the product is in place.

[0026] Combination Figure 3 As shown, the detection assembly 5 includes a plurality of groups of beam detectors arranged on both sides of the fixture body 2. The clamping position 8 is arranged on both sides of the fixture body 2, combined with Figure 3 As shown, the middle part of the fixture body 2 is also provided with a plurality of limiting holes 10; the bracket 1 also includes a limiting column 11 matching the limiting holes 10. Figure 1 As shown, the bracket 1 includes a support leg 12 , a support plate 13 and a support column 14 from bottom to top; both ends of the fixture body 2 are fixed on the support column 14 respectively.

[0027] like Figure 4 As shown, the manipulator assembly 6 includes a base 15, a first manipulator arm 16, a second manipulator arm 17 and a first gripper assembly 18; one end of the first manipulator arm 16 is vertically connected to the base 15, and the other end is connected to the second manipulator arm 17; the top of the first gripper assembly 18 is installed on the second manipulator arm 17; the driving mechanism in the base 15 is used to drive the second manipulator arm 17 to rotate, so as to achieve the horizontal movement of the first gripper assembly 18; the gripper assembly 18 is provided with a driving cylinder to achieve the up and down movement of the gripper, so as to grasp the product. The first gripper assembly 18 is used to grasp the product of the previous station and place it on the fixture body 2. The visual inspection mechanism 7 includes a light source and a visual inspection camera designed adjacently.

[0028] The specific method of using the utility model is as follows: first, after the pole product is assembled at the previous workstation, a visual inspection camera is used to identify the pole product, and the positioning information is sent to the manipulator assembly, and the driving motor in the manipulator assembly controls the first gripper assembly 18 to grab the product; after the first gripper assembly 18 grabs the product, it gently places the product on the fixture body 2, and then starts the vibrator 3 to generate high-frequency flexible vibration, so that the product can fall into the card position, and the vibration frequency needs to be flexibly adjusted by the pressure regulating valve 4; the through-beam detector dynamically monitors, and when all products are placed in the card position as required, the vibrator stops vibrating, and the manipulator at the next workstation grabs the entire fixture body 2 and transfers it to the next workstation.

[0029] The above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model is described in detail with reference to the above preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model. Those skilled in the art can also make other changes within the spirit of the utility model and apply them to the design of the utility model, as long as they do not deviate from the technical effects of the utility model. These changes made according to the spirit of the utility model should be included in the scope of protection claimed by the utility model.

Claims

1. A pole vibration assembly mechanism, characterized in that: It comprises a fixture body (2), a vibrator (3), a pressure regulating valve (4) and a detection component (5); the vibrator (3) is arranged below the fixture body (2); The pressure regulating valve (4) is electrically connected to the vibrator (3) and is used to control the amplitude of the vibrator (3); The detection component (5) is arranged on the jig body (2), and the jig body (2) has a plurality of groups of locking positions (8) arranged in a matrix; a product is placed in the jig body (2), and the vibrator (3) is used to vibrate the product so that the product falls into the locking positions (8), and the detection component (5) is used to detect whether the product is in place.

2. The pole vibration assembly mechanism according to claim 1, characterized in that: The detection component (5) comprises a plurality of groups of cross-beam detectors arranged on both sides of the fixture body (2).

3. The pole vibration assembly mechanism according to claim 1, characterized in that: It also comprises a bracket (1), which comprises, from bottom to top, a support leg (12), a support plate (13) and a support column (14); the two ends of the fixture body (2) are respectively fixed on the support column (14).

4. The pole vibration assembly mechanism according to claim 3, characterized in that: The clamping positions (8) are arranged on both sides of the fixture body (2), and a plurality of limiting holes (10) are also arranged in the middle of the fixture body (2); the bracket (1) also includes limiting columns (11) matching the limiting holes (10).

5. The pole vibration assembly mechanism according to claim 1, characterized in that: It also includes a robot assembly (6) for placing the product on the fixture body (2).

6. The pole vibration assembly mechanism according to claim 5, characterized in that: The robot assembly (6) comprises a base (15), a first robot arm (16), a second robot arm (17) and a first gripper assembly (18); one end of the first robot arm (16) is vertically connected to the base (15), and the other end is connected to the second robot arm (17); the top of the first gripper assembly (18) is mounted on the second robot arm (17); the second robot arm (17) is driven to rotate by a driving mechanism in the base (15) to achieve horizontal movement of the first gripper assembly (18); the first gripper assembly (18) is used to grab a product from a previous workstation and place it on the fixture body (2).

7. The pole vibration assembly mechanism according to claim 6, characterized in that: It also includes a visual inspection mechanism (7) for the first gripper assembly (18) to identify products, including a light source and a visual inspection camera of adjacent designs.

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