Glass fiber spun yarn cake creel car
By designing an automated glass fiber yarn silk cake yarn yarn cart, using temperature and humidity control and silk cake yarn rotation technology, the problems of silk cake water dispersion and wetting agent migration are solved, efficient moisture maintenance and automated production are achieved, and product quality and market competitiveness are improved.
Patent Information
- Application Number
- CN202420976603.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing glass fiber yarn silk cake carts cannot effectively maintain the moisture of the silk cake, resulting in the migration of wetting agents and condensation sewage contamination of the silk cake, which is cumbersome in operation and affects work efficiency and product quality.
A fiberglass fine yarn silk cake yarn yarn car is designed, adopting the car body and control system, including multiple storage chambers, temperature and humidity detection sensors, temperature and humidity control devices, to realize automated temperature and humidity adjustment and rotation of the silk cake yarn, and reduce water dispersion and wetting agent migration.
Effectively maintain the consistency of the moisture of the silk cake, reduce the migration of the wetting agent, reduce labor costs, improve the quality of the thin silk cake, and realize the automation of shipping, transportation, and moisture control, and improve production costs and quality.
Smart Images

Figure CN222611018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fibers, in particular to a glass fiber spun yarn cake creel vehicle. Background Art
[0002] At present, the silk cakes drawn out by glass fiber drawing are placed on ordinary silk cake yarn carts. The silk cake carts have no shielding, which will cause the moisture of the silk cakes to dissipate quickly, resulting in the migration of the impregnating agent and the contamination of the silk cakes by condensed sewage. In addition, before the silk cakes are placed on the silk cake carts, they need to be manually carried to the scales for weighing and printing barcodes, and then the yarns are placed on the silk cake carts. After the carts are filled with silk cakes, they are manually pushed outside the wire drawing workshop. This operation is cumbersome and affects work efficiency. The moisture of the silk cakes and the migration of the impregnating agent cannot be controlled, which affects the quality of the spun yarn cakes and thus the consistency of the quality of the glass fiber spun yarn.
[0003] The current glass fiber spun yarn market is increasingly competitive, and customers are increasingly demanding on spun yarn products in a buyer's market. Under the above conditions, we are urgently required to develop an intelligent glass fiber spun yarn cake machine to meet the needs of modern production that continuously improves the quality of spun yarn. Utility Model Content
[0004] In view of this, the utility model provides a glass fiber spun yarn cake creel, which can achieve consistent moisture content of the pulled yarn cake, reduce the degree of wetting agent migration caused by water loss, reduce labor costs, and improve the quality of the spun yarn cake.
[0005] The utility model provides a glass fiber spun yarn cake creel car adopts the following technical scheme:
[0006] A glass fiber spun yarn cake creel vehicle comprises a vehicle body and a control system, wherein the vehicle body is provided with a plurality of storage cavities, the vehicle body is provided with a vehicle door for closing the opening of the storage cavity, the storage cavity is provided with a cake rack for storing cakes, the storage cavity is provided with a temperature and humidity detection sensor for detecting the temperature and humidity of the storage cavity, the vehicle body is provided with a temperature control device for adjusting the temperature of the storage cavity and a humidity control device for adjusting the humidity of the storage cavity, the control system is preset with temperature values and humidity values, and the control system is used to control the start and stop of the temperature control device and the cooling and heating and the start and stop of the humidity control device and the humidification and dehumidification.
[0007] Optionally, a driving member 1 is provided on the storage chamber, and the driving member 1 is used to drive the yarn cake rack to rotate.
[0008] Optionally, an infrared sensor is provided on the cabin door, and a second driving component is provided on the vehicle body. The second driving component is electrically connected to the control system, and the second driving component is used to drive the cabin door to open and close, and the control system is used to start and stop the second driving component.
[0009] Optionally, a weighing sensor for weighing the yarn cakes is disposed on the yarn cake rack, and the control system is preset with yarn cake grades corresponding to different weight ranges, and the control system is used to receive the weight value of the weighing sensor.
[0010] Optionally, a multi-color warning light is provided on the storage cavity, and the control system is used to control the color of the multi-color warning light.
[0011] Optionally, a printer is provided on the vehicle body, the printer is communicatively connected with the control system, and the printer can print out barcodes of different colors.
[0012] Optionally, the vehicle body is an automatic unmanned vehicle.
[0013] In summary, the utility model includes at least one of the following beneficial technical effects: controlling the temperature and humidity in the storage chamber so that the moisture content of the silk cakes in different time periods is basically consistent, and the moisture content of the pulled silk cakes can be kept consistent, reducing the degree of migration of the wetting agent caused by water loss; reducing labor costs, improving the quality of the spun yarn cakes, and transporting them through a vehicle body to realize the automation of loading, conveying, and moisture control, greatly improving the production cost and quality of glass fiber spun yarn, thereby improving the market competitiveness of our company's spun yarn products. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The overall structure of the embodiment of the utility model is shown in FIG. Figure 1 ;
[0015] Figure 2 The overall structure of the embodiment of the utility model is shown in FIG. Figure 2 ;
[0016] Figure 3 The overall structure of the embodiment of the utility model is shown in FIG. Figure 3 .
[0017] Explanation of the accompanying drawings: 1. Vehicle body; 2. Storage cavity; 3. Vehicle door; 4. Wire cake rack; 5. Temperature and humidity detection sensor; 6. Humidity detection sensor; 7. Temperature control device; 8. Printer; 9. Infrared sensor; 10. Weighing sensor; 11. Multi-color warning light; 12. Dehumidification port; 13. Heating port; 14. Driving part 1. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-3 The utility model is described in further detail.
[0019] The utility model embodiment discloses a glass fiber spun yarn cake creel vehicle.
[0020] Reference Figure 1 , Figure 2 , Figure 3 A glass fiber spun yarn cake creel vehicle comprises a vehicle body 1 and a control system. The vehicle body 1 has a plurality of storage chambers 2. The vehicle body 1 is provided with a door 3 for closing the opening of the storage chamber 2. The storage chamber 2 is provided with a cake rack 4 for storing spun yarn cakes. The storage chamber 2 is provided with a temperature and humidity detection sensor 5 for detecting the temperature and humidity of the storage chamber 2. The vehicle body 1 is provided with a temperature control device 7 for adjusting the temperature of the storage chamber 2 and a humidity control device for adjusting the humidity of the storage chamber 2. The control system is preset with temperature values and humidity values. The control system is used to control the start and stop of the temperature control device 7 and the start and stop of the humidity control device and the humidification and dehumidification. The temperature and humidity in the storage chamber 2 are controlled so that the moisture content of the spun yarn cakes in different time periods is basically consistent, and the moisture content of the pulled spun yarn cakes is consistent, and the migration degree of the impregnating agent caused by the loss of water is reduced; the labor cost is reduced, and the quality of the spun yarn cakes is improved. The spun yarn cakes are transported through the vehicle body 1 to realize the automation of shipment, delivery and moisture control, which greatly improves the production cost and quality of the glass fiber spun yarn, thereby improving the market competitiveness of our spun yarn products.
[0021] In this embodiment, the vehicle body 1 adopts an automatic unmanned vehicle, which can move according to a preset path to complete the transportation of silk cakes. When the power loss reaches a set value (low power), the alarm light flashes. When the power is low, it can automatically drive to the charging station for charging. This is an existing technology, and the logistics intelligent vehicle of Xingshen Intelligence can be used as a carrier.
[0022] The rear part of the vehicle body 1 is provided with a cargo box, which forms a storage cavity 2 and a placement cavity along the width direction of the vehicle body 1. The placement cavity is used to place a temperature control device 7 and a humidity control device. In this embodiment, the temperature control device 7 adopts a vehicle air conditioner, which can perform cooling and heating; the humidity control device adopts a vehicle dehumidification and humidification integrated machine, which can perform humidification and dehumidification. In the present embodiment, a plurality of storage chambers 2 are formed by a partition array, each storage chamber 2 is used to store silk cakes separately, and the storage chambers 2 are not directly connected to each other. Each storage chamber 2 has a temperature port and a humidification port. The temperature control device 7 is connected to the temperature port through a pipeline, and the humidity control device is connected to the humidification port through a pipeline. The pipeline corresponding to each storage chamber 2 is provided with a corresponding solenoid valve, and the solenoid valve is controlled by a control system. The control system compares the temperature value and humidity value detected by the corresponding temperature and humidity detection sensor 5 with the temperature value range and humidity value range preset by the control system. When the detected temperature value and humidity value are not within the corresponding range, the solenoid valve of the corresponding storage chamber 2 is opened, and the corresponding temperature control device 7 and humidity control device are started to adjust the temperature or humidity.
[0023] In this embodiment, the temperature and humidity detection sensor 5 includes a temperature sensor and a humidity sensor. The control system has a preset temperature value range and a humidity value range. The control system is used to receive the values detected by the temperature sensor and the humidity sensor, and compare the corresponding values with the corresponding ranges. For example, if the temperature value is lower than the temperature value range, the temperature control device 7 is controlled to heat until the value is within the temperature value range; when the humidity value is lower than the corresponding range, the humidity control device is controlled to humidify until the value is within the humidity value range. Similarly, cooling and dehumidification can be obtained.
[0024] In this embodiment, the control system adopts a PLC control system, which is a prior art and will not be described in detail here.
[0025] In this embodiment, the storage cavity 2 is closed on five sides and has an open side. A door is provided at the opening, and the door is used to close the opening of the storage cavity 2 .
[0026] In this embodiment, a driving member 14 is provided on the storage chamber 2. The driving member 14 is used to drive the bobbin rack 4 to rotate. The driving member 14 adopts a motor, and the motor is connected to the bobbin rack 4 through a coupling. When the control system receives the weight of the weighing sensor 10, the driving member 14 is controlled to rotate. When the weighing sensor 10 does not detect the weight of the bobbin, the driving member 14 stops rotating. The rotation of the bobbin rack 4 can effectively avoid the uneven distribution of moisture at different positions of the bobbin due to gravity, improve uniformity, reduce the migration of the sizing agent due to water loss, reduce labor costs, and improve the quality of the spun yarn bobbin.
[0027] In this embodiment, the bobbin rack 4 is provided with a plurality of weighing sensors 10 at intervals along its circumference, and the plurality of weighing sensors 10 are connected to a control system, which is used to receive the weight value of the weighing sensor 10. The control system reads the maximum value of the plurality of weighing sensors 10 as the weight of the current bobbin. The control system has preset grades corresponding to different weights of bobbin. The grades can be divided into qualified products, good products and excellent products according to different weights, and the specific weight range is formulated according to actual conditions.
[0028] In this embodiment, an infrared sensor 9 is provided on the vehicle door, and a driving component 2 is provided on the vehicle body 1. The driving component 2 is electrically connected to the control system. The driving component 2 is used to drive the vehicle door to open and close, and the control system is used to start and stop the driving component 2. Specifically, the driving component 2 adopts a motor, and the motor drives the vehicle door to rotate through a gear belt. When the control system receives the electrical signal of the infrared sensor 9, the driving component 2 is controlled to start and open the vehicle door. After receiving the signal of the weighing sensor 10, it delays for a period of time and controls the driving component 2 to close the vehicle door, so that the interior of the storage cavity 2 is closed.
[0029] In this embodiment, a multi-color warning light 11 is provided on the storage chamber 2, and the control system is used to control the color of the multi-color warning light 11. The control system controls the multi-color warning light 11 to light up different colors according to the grades corresponding to different weights of the silk cakes, so as to help the staff to intuitively distinguish the grades of the silk cakes.
[0030] In this embodiment, a printer 8 is provided on the vehicle body 1, and the printer 8 is connected to the control system for communication. The printer 8 can print out barcodes of different colors. The control system controls the printer 8 to print barcodes of different colors according to the grades corresponding to the different weights of the silk cakes, and the barcodes are affixed to the corresponding silk cakes for convenience of later distinction and use.
[0031] When the control system receives the electrical signal from the weighing sensor 10 of each storage chamber 2, it indicates that the loading of the vehicle body 1 is completed and the cake vehicle automatically leaves the workshop.
[0032] The yarn cake trolley of the utility model can ensure that the moisture content of the pulled yarn cakes is kept consistent, and reduce the degree of migration of the wetting agent caused by water loss; reduce labor costs, and improve the quality of the spun yarn cakes. In the current era of continuous development of artificial intelligence, the automation of shipping, transportation, and moisture control is realized, which greatly improves the production cost and quality of glass fiber spun yarn, thereby improving the market competitiveness of our company's spun yarn products.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A glass fiber spun yarn cake creel vehicle, characterized in that: The invention comprises a vehicle body and a control system, wherein the vehicle body is provided with a plurality of storage cavities, the vehicle body is provided with a vehicle door for closing the opening of the storage cavity, the storage cavity is provided with a silk cake rack for storing silk cakes, the storage cavity is provided with a temperature and humidity detection sensor for detecting the temperature and humidity of the storage cavity, the vehicle body is provided with a temperature control device for adjusting the temperature of the storage cavity and a humidity control device for adjusting the humidity of the storage cavity, the control system is preset with temperature values and humidity values, and the control system is used to control the start and stop of the temperature control device and the cooling and heating and the start and stop of the humidity control device and the humidification and dehumidification.
2. The glass fiber spun yarn cake creel vehicle according to claim 1, characterized in that: A driving member 1 is arranged on the storage cavity, and the driving member 1 is used to drive the yarn cake rack to rotate.
3. The glass fiber spun yarn cake creel vehicle according to claim 1, characterized in that: An infrared sensor is arranged on the vehicle door, and a second driving component is arranged on the vehicle body. The second driving component is electrically connected to the control system. The second driving component is used to drive the vehicle door to open and close, and the control system is used to start and stop the second driving component.
4. The glass fiber spun yarn cake creel vehicle according to claim 1, characterized in that: The yarn cake rack is provided with a weighing sensor for weighing the yarn cakes. The control system is preset with grades of yarn cakes corresponding to different weight ranges. The control system is used to receive the weight value of the weighing sensor.
5. The glass fiber spun yarn cake creel vehicle according to claim 4, characterized in that: The storage cavity is provided with a multi-color warning light, and the control system is used to control the color of the multi-color warning light.
6. The glass fiber spun yarn cake creel vehicle according to claim 4, characterized in that: A printer is arranged on the vehicle body, the printer is communicatively connected with the control system, and the printer can print out bar codes of different colors.
7. The glass fiber spun yarn cake creel vehicle according to claim 1, characterized in that: The vehicle body is an automatic unmanned vehicle.