Automatic carrying equipment for die-casting aluminum box body

By designing the die-cast aluminum box automatic handling equipment, the precise positioning and automatic handling of the die-cast aluminum box is achieved by using visual inspection and automated clamping components, the problems of low efficiency and poor safety in traditional manual handling methods are solved, and handling efficiency and safety are improved.

CN222612313UActive Publication Date: 2025-03-14HUIZHOU ZHUOCHUANG WEIYE IND CO LTD +1
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Patent Information

Application Number
CN202421648417.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-03-14
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Traditional manual handling of die-cast aluminum box has problems such as high labor intensity, low efficiency and poor safety, which cannot meet the needs of modern manufacturing for efficient, stable and safe production.

Method used

An automated handling equipment for die-cast aluminum box is designed, including conveyor devices, mounts, CCD cameras, support plates, mounting shells, rotary components, lifting components and clamping components. Through visual inspection and automatic clamping components, precise positioning and automatic handling of die-cast aluminum box are achieved.

Benefits of technology

Automatic handling of die-cast aluminum box is realized, which reduces workers' labor intensity, improves handling efficiency and safety, and improves the flexibility of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic die-casting aluminum box carrying equipment which comprises a conveying device body, a die-casting aluminum box is arranged at the conveying end of the conveying device body, and visual inspection can be carried out on the die-casting aluminum box on the conveying device body through matched use of a U-shaped frame and a CCD camera. The size, the shape and the position of the die-casting aluminum box can be detected, accurate positioning and grabbing of the die-casting aluminum box are facilitated, the die-casting aluminum box can be automatically carried through the clamping assembly, manual intervention is not needed, the labor intensity of workers is reduced, and the carrying efficiency and safety are greatly improved; according to the die-casting aluminum box clamping and carrying device, the clamping assembly can be rotationally adjusted, the clamped die-casting aluminum box can be moved and carried, the height of the clamping assembly can be adjusted through cooperative use of a mounting shell, a sliding groove, a sliding block and a swing arm, and therefore die-casting aluminum boxes of different heights can be clamped and carried, and the use flexibility of the device can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-cast aluminum box production, in particular to automatic handling equipment for die-cast aluminum boxes. Background Art

[0002] Die-cast aluminum boxes are widely used in automobile manufacturing. Components such as engine blocks, transmission housings, and intake pipes are all made of aluminum alloy die-casting to improve the performance and fuel economy of the entire vehicle. The shells of electronic products are also often produced by aluminum alloy die-casting. For example, the shells of mobile phones, computers, cameras, audio equipment, etc. are all made of aluminum alloy to ensure the texture and durability of the products. With the widespread application of die-cast aluminum boxes in the fields of automobiles, electronics, aerospace, etc., the handling link in the production process has become a key factor in improving production efficiency.

[0003] The traditional manual handling method has problems such as high labor intensity, low efficiency and poor safety, and can no longer meet the modern manufacturing industry's demand for efficient, stable and safe production. Therefore, we need to propose automatic handling equipment for die-cast aluminum boxes. Utility Model Content

[0004] The purpose of the utility model is to provide automatic handling equipment for die-cast aluminum boxes, aiming to solve the problems of high labor intensity, low efficiency and poor safety of traditional manual handling methods in the prior art, which can no longer meet the modern manufacturing industry's demand for efficient, stable and safe production.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The automated handling equipment for die-cast aluminum boxes comprises a conveying device body, a die-cast aluminum box is provided on the conveying end of the conveying device body, a mold frame is fixedly connected to the top of the conveying device body, a CCD camera is fixedly installed on the inner top of the mold frame, a supporting plate is fixedly installed on one side wall of the conveying device body, a mounting shell is provided above the supporting plate, a rotating component for rotationally adjusting the mounting shell is provided at the bottom of the supporting plate, a slide groove is provided on one side wall of the mounting shell, a slider is slidably connected inside the slide groove, a swing arm is fixedly connected to one side of the slider, a lifting component for height adjustment of the swing arm is provided inside the mounting shell, a linear module is fixedly installed on the bottom of the swing arm, a slide table is installed at the bottom of the linear module, and a clamping component for handling the die-cast aluminum box is provided at the bottom of the slide table.

[0007] Preferably, the rotating assembly includes a rotating rod, the bottom end of which is rotatably mounted on the top of a supporting plate, the bottom end of the rotating rod passes through the supporting plate and is connected to a first driving motor, the top end of the rotating rod is fixedly connected to a turntable, and the bottom end of the mounting shell is fixedly connected to the top of the turntable.

[0008] Preferably, the lifting assembly includes a ball screw, the bottom end of the ball screw is rotatably mounted on the inner bottom of the mounting shell, the top end of the ball screw is rotatably mounted on the inner top of the mounting shell, the top end of the ball screw passes through the mounting shell and is connected to a second drive motor, a lifting block is threadedly connected to the outer wall of the ball screw, and the slider is fixedly connected to one side wall of the lifting block.

[0009] Preferably, the second drive motor is fixedly mounted on the top of the mounting shell, and one end of the output shaft of the second drive motor is fixedly connected to the top end of the ball screw.

[0010] Preferably, the clamping assembly includes a concave positioning shell, which is fixedly mounted on the bottom of the slide, a rotating shaft is rotatably mounted on the bottom of the concave positioning shell, the top of the rotating shaft passes through the concave positioning shell and is connected to a third driving motor, the bottom end of the rotating shaft is fixedly connected to a mounting plate, and a mechanical claw is fixedly mounted on the bottom of the mounting plate.

[0011] Preferably, the third drive motor is fixedly mounted on the inner bottom of the concave positioning shell, and one end of the output shaft of the third drive motor is fixedly connected to the top end of the rotating shaft.

[0012] Preferably, a control panel is fixedly mounted on one side wall of the mold frame, and the conveying device body, CCD camera, linear module, first drive motor, second drive motor, third drive motor and mechanical claw are all electrically connected to the control panel through wires.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model can perform visual inspection on the die-cast aluminum box on the conveying device body by setting a mold frame and a CCD camera for use together, and can detect the size, shape and position of the die-cast aluminum box, so as to facilitate accurate positioning and grasping thereof; by setting a clamping component, the die-cast aluminum box can be automatically transported without human intervention, thereby reducing the labor intensity of workers and greatly improving the transportation efficiency and safety; by setting a supporting plate, a swing arm and a rotating component, the clamping component can be rotated and adjusted, and the clamped die-cast aluminum box can be moved and transported; by setting a mounting shell, a slide groove, a slider and a swing arm for use together, the clamping component can be height-adjusted, so that die-cast aluminum boxes of different heights can be clamped and transported, which is beneficial to improving the flexibility of equipment use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the shaft side of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the rotating assembly and the lifting assembly of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the clamping assembly of the utility model.

[0019] In the figure: 1. conveying device body; 2. die-cast aluminum box; 3. die frame; 4. CCD camera; 5. support plate; 6. mounting shell; 7. rotating assembly; 701. rotating rod; 702. first drive motor; 703. turntable; 8. slide; 9. slider; 10. swing arm; 11. lifting assembly; 1101. ball screw; 1102. second drive motor; 1103. lifting block; 12. linear module; 13. slide; 14. clamping assembly; 1401. concave positioning shell; 1402. rotating shaft; 1403. third drive motor; 1404. mounting plate; 1405. mechanical claw; 15. control panel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 , the utility model provides a technical solution:

[0022] The die-cast aluminum box automatic handling equipment comprises a conveying device body 1, a die-cast aluminum box 2 is arranged on the conveying end of the conveying device body 1, a die-cast aluminum box 2 is fixedly connected to the top of the conveying device body 1, a CCD camera 4 is fixedly installed on the inner top of the die-cast aluminum box 3, a supporting plate 5 is fixedly installed on one side wall of the conveying device body 1, a mounting shell 6 is arranged above the supporting plate 5, a rotating assembly 7 for rotating and adjusting the mounting shell 6 is arranged at the bottom of the supporting plate 5, a slide groove 8 is opened on one side wall of the mounting shell 6, a slider 9 is slidably connected inside the slide groove 8, and one side of the slider 9 is fixed A swing arm 10 is fixedly connected, and a lifting assembly 11 for adjusting the height of the swing arm 10 is arranged inside the mounting shell 6. A linear module 12 is fixedly installed at the bottom of the swing arm 10, and a slide 13 is installed at the bottom of the linear module 12. A clamping assembly 14 for carrying the die-cast aluminum box 2 is arranged at the bottom of the slide 13. The utility model can adjust the position of the clamping assembly 14 according to the size, shape and position of the die-cast aluminum box 2, so that the die-cast aluminum box 2 can be automatically carried without manual intervention, reducing the labor intensity of workers, and greatly improving the carrying efficiency and safety;

[0023] The rotating assembly 7 includes a rotating rod 701, the bottom end of which is rotatably mounted on the top of the supporting plate 5, the bottom end of which passes through the supporting plate 5 and is connected to a first driving motor 702, the first driving motor 702 being configured as a forward and reverse stepping motor, the top end of the rotating rod 701 being fixedly connected to a rotating disk 703, and the bottom end of the mounting shell 6 being fixedly connected to the top of the rotating disk 703;

[0024] Specifically, the image information of the die-cast aluminum box 2 can be obtained through the CCD camera 4, and the size, shape and position features of the die-cast aluminum box can be extracted from the pre-processed image using an image processing algorithm. The image processing software is integrated with the control panel 15, so that the control panel 15 can receive the image processing results in real time and adjust the actions of the rotating component 7, the lifting component 11, the linear module 12, and the clamping component 14 according to the results. The output shaft of the first drive motor 702 can drive the rotating rod 701 to rotate, thereby driving the turntable 703 to rotate, and then driving the clamping component 14 to adjust the position, so as to achieve the effect of carrying the die-cast aluminum box 2;

[0025] The lifting assembly 11 includes a ball screw 1101, the bottom end of the ball screw 1101 is rotatably mounted on the inner bottom of the mounting shell 6, the top end of the ball screw 1101 is rotatably mounted on the inner top of the mounting shell 6, the top end of the ball screw 1101 penetrates the mounting shell 6 and is connected to a second drive motor 1102, a lifting block 1103 is threadedly connected on the outer wall of the ball screw 1101, and the slider 9 is fixedly connected to one side wall of the lifting block 1103;

[0026] The output shaft of the second driving motor 1102 can drive the ball screw 1101 to rotate, thereby driving the lifting block 1103 to reciprocate along the axial direction of the ball screw 1101, and then driving the clamping assembly 14 to adjust the height, that is, to perform adaptive adjustment according to the height of the die-cast aluminum box 2;

[0027] The second drive motor 1102 is fixedly mounted on the top of the mounting shell 6, one end of the output shaft of the second drive motor 1102 is fixedly connected to the top of the ball screw 1101, and the second drive motor 1102 is configured as a forward and reverse stepping motor;

[0028] The gripping assembly 14 includes a concave positioning shell 1401, which is fixedly mounted on the bottom of the slide 13, a rotating shaft 1402 is rotatably mounted on the bottom of the concave positioning shell 1401, the top of the rotating shaft 1402 passes through the concave positioning shell 1401 and is connected to a third driving motor 1403, the bottom end of the rotating shaft 1402 is fixedly connected to a mounting plate 1404, and a mechanical claw 1405 is fixedly mounted on the bottom of the mounting plate 1404;

[0029] Specifically, the die-cast aluminum box 2 can be clamped by the mechanical claw 1405, so as to achieve the effect of carrying it. The output shaft of the third drive motor 1403 can drive the rotating shaft 1402 to rotate, and then drive the mounting plate 1404 to rotate, which can drive the mechanical claw 1405 to rotate and adjust, so as to achieve adaptive adjustment according to the shape of the die-cast aluminum box 2, and the mechanical claw 1405 can be adjusted to the optimal position, so as to achieve stable clamping operation of the die-cast aluminum box 2;

[0030] The third drive motor 1403 is fixedly installed on the inner bottom of the concave positioning shell 1401, one end of the output shaft of the third drive motor 1403 is fixedly connected to the top of the rotating shaft 1402, and the third drive motor 1403 is configured as a forward and reverse stepping motor;

[0031] A control panel 15 is fixedly installed on one side wall of the die-casting frame 3. The conveying device body 1, CCD camera 4, linear module 12, first drive motor 702, second drive motor 1102, third drive motor 1403 and mechanical claw 1405 are all electrically connected to the control panel 15 through wires. After the CCD camera 4 obtains the size, shape and position image information of the die-cast aluminum box 2, it is transmitted to the control panel 15 in the form of an electrical signal through the image processing system. The control panel 15 (through a preset program) issues control instructions to the linear module 12, the first drive motor 702, the second drive motor 1102, the third drive motor 1403 and the mechanical claw 1405 according to the electrical signal.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A die-cast aluminum box automatic handling device, comprising a conveying device body (1), characterized in that: A die-cast aluminum box (2) is provided on the conveying end of the conveying device body (1); a die-cast frame (3) is fixedly connected to the top of the conveying device body (1); a CCD camera (4) is fixedly installed on the inner top of the die-cast frame (3); a support plate (5) is fixedly installed on one side wall of the conveying device body (1); a mounting shell (6) is provided above the support plate (5); a rotating assembly (7) for rotating and adjusting the mounting shell (6) is provided at the bottom of the support plate (5); and a side wall of the mounting shell (6) is fixedly installed on the side wall of the conveying device body (1). A slide groove (8) is provided on the wall, a slider (9) is slidably connected inside the slide groove (8), a swing arm (10) is fixedly connected to one side of the slider (9), a lifting component (11) for adjusting the height of the swing arm (10) is provided inside the mounting shell (6), a linear module (12) is fixedly installed at the bottom of the swing arm (10), a slide table (13) is installed at the bottom of the linear module (12), and a clamping component (14) for carrying the die-cast aluminum box (2) is provided at the bottom of the slide table (13).

2. The die-cast aluminum box automatic handling equipment according to claim 1 is characterized in that: The rotating assembly (7) comprises a rotating rod (701), the bottom end of which is rotatably mounted on the top of the supporting plate (5), the bottom end of which passes through the supporting plate (5) and is connected to a first driving motor (702), the top end of which is fixedly connected to a rotating disk (703), and the bottom end of the mounting shell (6) is fixedly connected to the top of the rotating disk (703).

3. The die-cast aluminum box automatic handling equipment according to claim 1 is characterized in that: The lifting assembly (11) comprises a ball screw (1101), the bottom end of the ball screw (1101) is rotatably mounted on the inner bottom of the mounting shell (6), the top end of the ball screw (1101) is rotatably mounted on the inner top of the mounting shell (6), the top end of the ball screw (1101) passes through the mounting shell (6) and is connected to a second drive motor (1102), a lifting block (1103) is threadedly connected on the outer wall of the ball screw (1101), and the slider (9) is fixedly connected to a side wall of the lifting block (1103).

4. The die-cast aluminum box automatic handling equipment according to claim 3 is characterized in that: The second drive motor (1102) is fixedly mounted on the top of the mounting shell (6), and one end of the output shaft of the second drive motor (1102) is fixedly connected to the top end of the ball screw (1101).

5. The die-cast aluminum box automatic handling equipment according to claim 1 is characterized in that: The clamping assembly (14) includes a concave positioning shell (1401), which is fixedly installed at the bottom of the slide (13); a rotating shaft (1402) is rotatably installed at the bottom of the concave positioning shell (1401); the top end of the rotating shaft (1402) passes through the concave positioning shell (1401) and is connected to a third driving motor (1403); the bottom end of the rotating shaft (1402) is fixedly connected to a mounting plate (1404); and a mechanical claw (1405) is fixedly installed at the bottom of the mounting plate (1404).

6. The die-cast aluminum box automatic handling equipment according to claim 5 is characterized in that: The third driving motor (1403) is fixedly mounted on the inner bottom of the concave positioning shell (1401), and one end of the output shaft of the third driving motor (1403) is fixedly connected to the top end of the rotating shaft (1402).

7. The die-cast aluminum box automatic handling equipment according to claim 1 is characterized in that: A control panel (15) is fixedly mounted on one side wall of the mold frame (3); the conveying device body (1), the CCD camera (4), the linear module (12), the first drive motor (702), the second drive motor (1102), the third drive motor (1403) and the mechanical claw (1405) are all electrically connected to the control panel (15) via wires.