PVC raw material ton bag hoisting equipment
By designing a PVC raw material ton bag lifting equipment combining guide rails, electromagnetic sliders, winding rollers and bagging mechanisms, the safety hazards and cumbersome operation problems in the hoisting process of ton bag lifting in the prior art are solved, and the effect of improving safety and simplifying operation is achieved.
Patent Information
- Application Number
- CN202420799876.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing lifting equipment has safety hazards during the lifting process of ton bags. The separation of the suspender and the bag body may cause the ton bag to fall off, endangering the safety of staff, and at the same time, the operation is cumbersome.
A PVC raw material ton bag hoisting equipment is designed, using a combination of guide rails and electromagnetic sliders to lift and move the ton bag through winding rollers and motors, and a scratching mechanism is installed on the protective base plate to simplify the operation of scratching the bottom of the ton bag.
It effectively avoids the harm of the ton of bags falling off to the staff, improves safety, and reduces the labor intensity of the staff by simplifying the operating process.
Smart Images

Figure CN222612708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hoisting equipment, in particular to a PVC raw material ton bag hoisting equipment. Background Art
[0002] Cardboard is the main raw material for making bank cards, subway cards, SIM cards and other cards. Cards are formed by stacking and pressing individual cardboards. The raw materials for making cardboard include polyvinyl chloride resin, colorants and additives.
[0003] When processing cardboard, polyvinyl chloride resin particles are fed into a negative pressure feeding tank, and then fed into a melting device through the negative pressure feeding tank to be melted in preparation for making cardboard. After the polyvinyl chloride resin particles are processed, they are packaged in ton bags, which requires the use of lifting equipment to lift the ton bags of polyvinyl chloride resin particles above the negative pressure feeding tank. The staff climbs up the ladder to cut the bottom of the ton bag so that the polyvinyl chloride resin particles in the ton bag can be fed into the negative pressure feeding tank. When the existing lifting equipment is used to lift the ton bag, the slings on both sides of the ton bag are manually hung on the hooks of the lifting equipment, and the ton bag is lifted by the lifting equipment. Although this method can lift the ton bag, it still has the following defects in actual use:
[0004] Since the slings on both sides of the ton bag are mostly fixed to the bag body by seams, if the slings and the bag body are separated during the lifting process, the ton bag will fall off during the lifting process, which may cause physical harm to the workers under the lifting equipment. In addition, after the ton bag is lifted above the negative pressure loading tank, the workers need to climb up the ladder to cut the bottom of the ton bag, which is troublesome;
[0005] Therefore, the present application proposes a PVC raw material ton bag lifting equipment. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a PVC raw material ton bag lifting device, which solves the problems mentioned in the background technology.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A PVC raw material ton bag lifting equipment, comprising a guide rail, which is horizontally mounted on a wall, a negative pressure feeding tank with an open top is placed on one side of the wall and below the guide rail, a moving plate is slidably mounted on the guide rail in a horizontal direction, and an electromagnetic slider connected to the moving plate is fixedly mounted on the guide rail;
[0009] A mounting frame is fixedly installed at the bottom of the movable plate, a winding roller is rotatably installed on the mounting frame, a suspension rope is wound around the winding roller, a mounting plate is fixed at the end of the suspension rope, a hook is fixed at the middle position of the bottom of the mounting plate, and a motor for driving the winding roller to rotate is fixedly installed on the mounting frame;
[0010] Connecting ropes are fixedly installed at both ends of the bottom of the mounting plate, a protective bottom plate is fixed at the bottom of the two connecting ropes, a through hole is opened in the middle of the protective bottom plate, support plates are symmetrically fixed on the protective bottom plate and located in the through hole, a bag-splitting mechanism is installed in the through hole and between the opposite sides of the two support plates, and the bag-splitting mechanism is used to cut the bottom of the ton bag.
[0011] Further: the bag rowing mechanism includes a mounting block fixedly installed in the through hole and located between opposite sides of the two support plates, a horizontal rotating shaft is rotatably installed in the middle position of the mounting block, a knife seat is fixedly installed on the rotating shaft and located on one side of the mounting block, a blade is detachably installed on the knife seat, and a driving member acting on the rotating shaft is installed on the mounting block, which is used to rotate the rotating shaft on the mounting block so that the end of the blade extends above the mounting block.
[0012] Furthermore: the driving member includes a gear coaxially fixed to the rotating shaft, a sliding rod is fixed on the mounting block and located above the gear, a rack meshing with the gear is slidably mounted on the sliding rod along its axial direction, a through hole is opened on one side of the protective bottom plate and opposite to the rack, a pull rope movably passes through the through hole, and one end of the pull rope extends to the through hole and is fixedly connected to the rack.
[0013] Furthermore: a receiving groove is provided on one side of the mounting block away from the rotating shaft, the gear is hidden in the receiving groove, and the top of the mounting block is an arc surface.
[0014] Furthermore: a reset piece connected to the rack is installed on the protective bottom plate, which is used to slide and reset the rack along the sliding rod so that the blade rotates around the rotating shaft and is hidden to one side of the mounting block.
[0015] Furthermore: the reset member includes a spring sleeved on the outside of the sliding rod, and two ends of the spring are respectively fixedly connected to the protective bottom plate and the rack.
[0016] Further: a bracket is fixedly installed on the protective bottom plate and located on the outside of the perforation, a guide pulley is rotatably installed on the bracket, a pull rope is wound around the top of the guide pulley, and the pull rope does not contact the inner wall of the perforation.
[0017] The utility model provides a PVC raw material ton bag lifting equipment. Compared with the prior art, it has the following beneficial effects:
[0018] 1. Through the design of the protective bottom plate, when the ton bag is slightly lifted, a force is applied to the protective bottom plate to make it located under the ton bag, thereby achieving a protective effect on the bottom of the ton bag. If the sling and the bag body are separated, the ton bag contacts the protective bottom plate, and the ton bag is supported by the protective bottom plate, effectively preventing the ton bag from falling down and causing physical injuries to the workers under the lifting equipment, thereby improving safety. Through the design of the bag-scratching mechanism, after the ton bag is moved to the top of the negative pressure feeding tank, the bottom of the ton bag can be slashed by the bag-scratching mechanism, which is convenient for use;
[0019] 2. By setting a reset piece, the rack can be slid and reset along the sliding rod, so that the blade rotates around the rotating shaft and is hidden to one side of the mounting block, effectively preventing the end of the blade from extending below the mounting block. When workers pull the protective bottom plate, the blade accidentally scratches the workers, causing injuries to the workers;
[0020] 3. Through the design of the guide pulley, when the pull rope is pulled, the guide pulley rotates on the bracket, and the pull rope does not contact the inner wall of the perforation. On the one hand, the rotation of the guide pulley is conducive to the staff to pull the pull rope smoothly, thereby facilitating the displacement of the pulling rack. On the other hand, it effectively avoids the friction between the pull rope and the inner wall of the perforation, causing the pull rope to wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 A three-dimensional structural schematic diagram of the utility model is shown;
[0023] Figure 2 The schematic diagram of the installation structure of the electromagnetic slider of the utility model is shown;
[0024] Figure 3 A schematic diagram of the installation structure of the guide pulley of the utility model is shown;
[0025] Figure 4 A schematic diagram of the installation structure of the driving member of the utility model is shown;
[0026] Figure 5 The utility model is shown Figure 4 The enlarged view of point A in the middle;
[0027] Figure 6 The schematic diagram of the installation structure of the bag rowing mechanism of the utility model is shown;
[0028] As shown in the figure: 1. Guide rail; 11. Moving plate; 12. Electromagnetic slider; 2. Wall; 3. Negative pressure feeding tank; 4. Mounting frame; 41. Winding roller; 42. Lifting rope; 43. Mounting plate; 44. Hook; 45. Motor; 5. Connecting rope; 51. Protective bottom plate; 52. Through hole; 53. Support plate; 54. Perforation; 6. Bag-cutting mechanism; 61. Mounting block; 611. Receiving groove; 62. Rotating shaft; 63. Knife seat; 64. Blade; 65. Driving member; 651. Gear; 652. Sliding rod; 653. Rack; 654. Pull rope; 7. Reset member; 71. Spring; 8. Bracket; 81. Guide pulley. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1
[0031] In order to solve the technical problems in the background technology, the following PVC raw material ton bag lifting equipment is provided:
[0032] Combination Figure 1-Figure 6 As shown, the utility model provides a PVC raw material ton bag lifting equipment, including a guide rail 1, which is horizontally installed on a wall 2, a negative pressure feeding tank 3 with an open top is placed on one side of the wall 2 and below the guide rail 1, a moving plate 11 is slidably installed on the guide rail 1 in the horizontal direction, and an electromagnetic slider 12 connected to the moving plate 11 is fixedly installed on the guide rail 1; a mounting frame 4 is fixedly installed at the bottom of the moving plate 11, a winding roller 41 is rotatably installed on the mounting frame 4, a lifting rope 42 is wound around the winding roller 41, and a mounting bracket 12 is fixedly installed at the end of the lifting rope 42 A plate 43 is provided, a hook 44 is fixed at the middle position of the bottom of the mounting plate 43, a motor 45 for driving the winding roller 41 to rotate is fixedly installed on the mounting frame 4; connecting ropes 5 are fixedly installed at both ends of the bottom of the mounting plate 43, a protective bottom plate 51 is fixed at the bottom of the two connecting ropes 5, a through hole 52 is opened in the middle of the protective bottom plate 51, support plates 53 are symmetrically fixed on the protective bottom plate 51 and located in the through hole 52, a bag-splitting mechanism 6 is installed in the through hole 52 and between the opposite sides of the two support plates 53, and the bag-splitting mechanism 6 is used to slash the bottom of the ton bag.
[0033] When hoisting a ton bag, a force is applied to the protective bottom plate 51 to deform the two connecting ropes 5, and the slings on both sides of the ton bag are hung on the hooks 44. The motor 45 is controlled to start, so that the winding roller 41 rotates on the mounting frame 4 to wind the sling rope 42, so that the ton bag can be lifted and moved to the top of the negative pressure feeding tank 3. The electromagnetic slider 12 is used to make the movable plate 11 slide on the guide rail 1, so that the ton bag can be moved to the top of the negative pressure feeding tank 3, and the ton bag of PVC raw materials can be hoisted.
[0034] Through the design of the protective bottom plate 51, when the ton bag is slightly lifted, a force is applied to the protective bottom plate 51 so that it is located below the ton bag, thereby achieving a protective effect on the bottom of the ton bag. If the sling and the bag body are separated, the ton bag contacts the protective bottom plate 51, thereby achieving a supporting effect on the ton bag through the protective bottom plate 51, effectively preventing the ton bag from falling downward and causing physical injuries to the workers under the lifting equipment, thereby improving safety. Through the design of the bag-slitting mechanism 6, after the ton bag is moved to the top of the negative pressure feeding tank 3, the bottom of the ton bag can be slashed by the bag-slitting mechanism 6 for easy use.
[0035] Embodiment 2
[0036] like Figure 1-Figure 6 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0037] In this embodiment, the bag-cutting mechanism 6 includes a mounting block 61 fixedly mounted in the through hole 52 and located between opposite sides of the two support plates 53, a horizontal rotating shaft 62 is rotatably mounted in the middle position of the mounting block 61, a knife seat 63 is fixedly mounted on the rotating shaft 62 and located on one side of the mounting block 61, a blade 64 is detachably mounted on the knife seat 63, a driving member 65 acting on the rotating shaft 62 is mounted on the mounting block 61, and the driving member 65 is used to rotate the rotating shaft 62 on the mounting block 61 so that the end of the blade 64 extends above the mounting block 61. When the bottom of the ton bag is cut, the rotating shaft 62 is rotated on the mounting block 61 by the driving member 65, so that the end of the blade 64 extends above the mounting block 61, and when the end of the blade 64 contacts the bottom of the ton bag, the bottom of the ton bag can be cut by the blade 64.
[0038] In this embodiment, the driving member 65 includes a gear 651 coaxially fixed to the rotating shaft 62, a sliding rod 652 is fixed on the mounting block 61 and located above the gear 651, a rack 653 meshing with the gear 651 is slidably mounted on the sliding rod 652 along its axial direction, a through hole 54 is provided on one side of the protective bottom plate 51 and opposite to the rack 653, a pull rope 654 is movably passed through the through hole 54, one end of the pull rope 654 extends to the through hole 52 and is fixedly connected to the rack 653. When in use, the pull rope 654 is pulled to drive the rack 653 to slide and move on the sliding rod 652, thereby driving the rotating shaft 62 to rotate on the mounting block 61 through the gear 651, so that the end of the blade 64 extends to above the mounting block 61, which is simple to operate and easy to use.
[0039] In this embodiment, a receiving groove 611 is provided on the side of the mounting block 61 away from the rotating shaft 62. The design of the receiving groove 611 can effectively prevent polyvinyl chloride resin particles from falling into the teeth of the rack 653 and the gear 651. The gear 651 is hidden in the receiving groove 611, and the top of the mounting block 61 is an arc surface. By setting the top of the mounting block 61 to be an arc surface, polyvinyl chloride resin particles can be effectively prevented from falling to the top of the mounting block 61, and material accumulation on the top of the mounting block 61 can be prevented.
[0040] Embodiment 3
[0041] like Figure 1-Figure 6 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0042] In this embodiment, a reset member 7 connected to the rack 653 is installed on the protective bottom plate 51, which is used to slide and reset the rack 653 along the sliding rod 652, so that the blade 64 rotates around the rotating shaft 62 and is hidden to one side of the mounting block 61; the reset member 7 includes a spring 71 sleeved on the outside of the sliding rod 652, and the two ends of the spring 71 are respectively fixed to the protective bottom plate 51 and the rack 653. When in use, when the pull rope 654 is pulled to drive the rack 653 to move outside the sliding rod 652, the spring 71 is subjected to force When deformation occurs and the force on the pull rope 654 is cancelled, the spring 71 returns to its natural state, thereby pushing the rack 653 to slide and reset along the sliding rod 652. By setting the reset member 7, the rack 653 can slide and reset along the sliding rod 652, so that the blade 64 can rotate around the rotating shaft 62 and be hidden to one side of the mounting block 61, effectively preventing the end of the blade 64 from extending below the mounting block 61. When the worker pulls the protective bottom plate 51, the blade 64 accidentally scratches the worker, causing injury to the worker.
[0043] In this embodiment, a bracket 8 is fixedly installed on the protective bottom plate 51 and located on the outer side of the through hole 54, and a guide pulley 81 is rotatably installed on the bracket 8. The pull rope 654 is wound around the top of the guide pulley 81, and the pull rope 654 does not contact the inner wall of the through hole 54. Specifically, when the pull rope 654 is pulled, the pull rope 654 does not contact the inner wall of the through hole 54. Through the design of the guide pulley 81, when the pull rope 654 is pulled, the guide pulley 81 rotates on the bracket 8, and the pull rope 654 does not contact the inner wall of the through hole 54. On the one hand, the rotation of the guide pulley 81 is conducive to the staff to pull the pull rope 654 smoothly, thereby facilitating the pulling of the rack 653 to move. On the other hand, it effectively avoids the friction between the pull rope 654 and the inner wall of the through hole 54, which causes the pull rope 654 to wear.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A PVC raw material ton bag lifting equipment, characterized by: The invention comprises a guide rail (1) which is horizontally oriented and mounted on a wall (2); a negative pressure loading tank (3) with an open top is placed on one side of the wall (2) and below the guide rail (1); a moving plate (11) is slidably mounted on the guide rail (1) in a horizontal direction; and an electromagnetic slider (12) connected to the moving plate (11) is fixedly mounted on the guide rail (1); A mounting frame (4) is fixedly mounted on the bottom of the movable plate (11); a winding roller (41) is rotatably mounted on the mounting frame (4); a suspension rope (42) is wound around the winding roller (41); a mounting plate (43) is fixed at the end of the suspension rope (42); a hook (44) is fixed at the middle position of the bottom of the mounting plate (43); and a motor (45) for driving the winding roller (41) to rotate is fixedly mounted on the mounting frame (4); Connecting ropes (5) are fixedly installed at both ends of the bottom of the mounting plate (43), a protective bottom plate (51) is fixed at the bottom of the two connecting ropes (5), a through hole (52) is opened in the middle of the protective bottom plate (51), supporting plates (53) are symmetrically fixed on the protective bottom plate (51) and located in the through hole (52), and a bag-splitting mechanism (6) is installed in the through hole (52) and between the opposite sides of the two supporting plates (53), and the bag-splitting mechanism (6) is used to slash the bottom of the ton bag.
2. The PVC raw material ton bag lifting equipment according to claim 1 is characterized by: The bag rowing mechanism (6) comprises a mounting block (61) fixedly mounted in the through hole (52) and located between opposite sides of the two support plates (53); a horizontal rotating shaft (62) is rotatably mounted in the middle of the mounting block (61); a knife seat (63) is fixedly mounted on the rotating shaft (62) and located on one side of the mounting block (61); a blade (64) is detachably mounted on the knife seat (63); and a driving member (65) acting on the rotating shaft (62) is mounted on the mounting block (61) for rotating the rotating shaft (62) on the mounting block (61) so that the end of the blade (64) extends above the mounting block (61).
3. The PVC raw material ton bag lifting equipment according to claim 2 is characterized by: The driving member (65) comprises a gear (651) coaxially fixed to the rotating shaft (62); a sliding rod (652) is fixed on the mounting block (61) and located above the gear (651); a rack (653) meshing with the gear (651) is slidably mounted on the sliding rod (652) along its axial direction; a through hole (54) is provided on one side of the protective bottom plate (51) and directly opposite to the rack (653); a pull rope (654) is movably passed through the through hole (54); one end of the pull rope (654) extending into the through hole (52) is fixedly connected to the rack (653).
4. The PVC raw material ton bag lifting equipment according to claim 3 is characterized by: A receiving groove (611) is provided on a side of the mounting block (61) away from the rotating shaft (62), the gear (651) is hidden in the receiving groove (611), and the top of the mounting block (61) is in the form of an arc surface.
5. The PVC raw material ton bag lifting equipment according to claim 3 is characterized by: The protective bottom plate (51) is provided with a reset member (7) connected to the rack (653), which is used to make the rack (653) slide and reset along the sliding rod (652), so that the blade (64) rotates around the rotating shaft (62) and is hidden to one side of the mounting block (61).
6. The PVC raw material ton bag lifting equipment according to claim 5 is characterized by: The reset member (7) comprises a spring (71) sleeved on the outside of the sliding rod (652), and two ends of the spring (71) are respectively fixedly connected to the protective bottom plate (51) and the rack (653).
7. The PVC raw material ton bag lifting equipment according to claim 3 is characterized by: A bracket (8) is fixedly mounted on the protective bottom plate (51) and located outside the through hole (54); a guide pulley (81) is rotatably mounted on the bracket (8); a pull rope (654) is wound around the top of the guide pulley (81), and the pull rope (654) does not contact the inner wall of the through hole (54).