Maltose fermentation device
By designing a maltose fermentation device with integrated fermentation, heating, stirring and filtration functions, the problems of traditional equipment lacking temperature control and complex structure are solved, and efficient maltose syrup fermentation and production quality improvement are achieved.
Patent Information
- Application Number
- CN202420618452.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Traditional maltose fermentation equipment lacks temperature control mechanisms, resulting in low fermentation efficiency, complex equipment structure and large space, which increases the investment and operation difficulty of equipment.
A maltose fermentation device with integrated fermentation, heating, stirring and filtration functions is designed. The heating and stirring are achieved using electric heating wire and stirring motor, equipped with a temperature sensor and a controller to maintain a constant temperature, and the fermentation process is optimized through a circulating water pump and a filtration device.
The uniform fermentation of malt syrup at a specific temperature is achieved, which greatly improves production quality, simplifies the equipment structure, and reduces the equipment investment and operation complexity.
Smart Images

Figure CN222613304U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of maltose production, in particular to a maltose fermentation device. Background Art
[0002] At present, the fermentation and filtration of maltose are divided into two process steps, and these two process steps are carried out in two independent devices respectively. This structural form not only increases the investment in equipment, but also occupies a relatively large space.
[0003] Traditional fermentation equipment does not have a mechanism to control temperature. If you want the fermentation to proceed quickly and well, it often requires a specific temperature, so a temperature-adjustable fermentation device is urgently needed. Utility Model Content
[0004] The utility model aims to provide a maltose fermentation device to solve the problems raised in the background technology and facilitate promotion.
[0005] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is:
[0006] A maltose fermentation device comprises a shell, a fermentation box is arranged in the shell, a fermentation stirring device is arranged in the fermentation box, a heating box is arranged on one side of the fermentation box, a heating device is arranged in the heating box, a storage box is arranged on the side of the fermentation box away from the heating box, a filtering device is arranged in the storage box, a circulation device is fixedly arranged under the shell, a water inlet pipe is arranged on the side of the heating box away from the fermentation box, a feed pipe is fixedly arranged on the fermentation box, a feed pipe is arranged between the storage box and the fermentation box, and a discharge pipe is arranged on the side of the storage box away from the fermentation box;
[0007] The heating device includes a support plate fixedly arranged on one side of the shell and a heating layer fixedly arranged on the inner wall end of the heating box, a stirring motor is fixedly arranged on the support plate, a stirring shaft is fixedly arranged on the output end of the stirring motor, an end of the stirring shaft away from the output end of the stirring motor is rotatably arranged on the inner wall of the heating box, a plurality of evenly arranged stirring rods are fixedly arranged on the stirring shaft, an electric heating wire is arranged in the heating layer, and a temperature sensor is arranged on the top of the heating box.
[0008] Furthermore, the circulation device includes a fixed plate fixedly arranged under the shell, a circulating water pump is fixedly arranged under the fixed plate, a circulating water inlet pipe is fixedly arranged on the water inlet of the circulating water pump, an end of the circulating water inlet pipe away from the circulating water pump is fixedly arranged in the heating box, a circulating pipe is fixedly arranged on the water outlet of the circulating water pump, and an end of the circulating pipe away from the circulating water pump passes through the fermentation box and is fixedly arranged on the top of the heating box.
[0009] Furthermore, the fermentation stirring device includes a stirring motor fixedly arranged at the bottom of the shell, a stirring shaft is fixedly arranged on the output end of the stirring motor, one end of the stirring shaft away from the output end of the stirring motor is rotatably arranged on the top of the fermentation box, and a plurality of evenly arranged stirring rods are fixedly arranged on the stirring shaft.
[0010] Furthermore, the filtering device includes a fixed block fixedly arranged on the inner wall of the storage box, a filter plate is inserted on the fixed block, a filter net is provided on the filter plate, a connecting block is fixedly arranged at one end of the filter plate away from the fixed block, the connecting block is fixedly connected to the shell by fixing bolts, and a pulling plate is fixedly arranged at one end of the connecting block away from the filter plate.
[0011] Furthermore, a pair of supporting legs 1 and 2 are fixedly provided under the shell.
[0012] As an improvement, the beneficial effects of the utility model are:
[0013] The utility model discloses a maltose fermentation device. When the device is working, maltose syrup is first poured into a fermentation box, and then the water in the heating box is heated by the heating wire, and then the water in the heating box is stirred evenly by the rotation of the stirring motor, so that the water in the heating box is evenly heated. At the same time, the water temperature in the heating box is monitored in real time by the setting of a temperature sensor, and the operation of the electric heating wire and the stirring motor is controlled by a controller to keep the water in the heating box at a constant temperature, and then the water in the heating box is transported to the fermentation box by the operation of a circulating water pump, and then the temperature in the fermentation box is kept at a constant temperature by the rotation of the stirring motor, and then the fermented maltose syrup is transported to a storage box, and then the impurities in the maltose syrup are filtered through a filter, and finally the maltose syrup is fermented at a specific temperature, thereby greatly improving the production quality of the maltose syrup. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a maltose fermentation device of the utility model;
[0015] Figure 2 Practical Figure 1 A in the enlarged view;
[0016] Figure 3 Practical Figure 1 The enlarged view of point B in the figure;
[0017] Reference table of reference numerals:
[0018] 1. Shell; 2. Fermentation box; 3. Fermentation stirring device; 301. Stirring motor; 302. Stirring shaft; 303. Stirring rod; 4. Heating box; 5. Heating device; 501. Support plate; 502. Heating layer; 503. Stirring motor; 504. Stirring shaft; 505. Stirring rod; 506. Electric heating wire; 507. Temperature sensor; 6. Storage box; 7. Filter device; 701. Fixed block; 702. Filter plate; 703. Filter net; 704. Connecting block; 705. Fixing bolt; 706. Pull plate; 8. Circulation device; 801. Fixed plate; 802. Circulation water pump; 803. Circulation water inlet pipe; 804. Circulation pipe; 9. Water inlet pipe; 10. Feed pipe; 11. Delivery pipe; 12. Discharge pipe; 13. Support leg one; 14. Support leg two DETAILED DESCRIPTION
[0019] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings. The same parts are represented by the same figure numbers. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0020] In order to make the content of the utility model easier to understand, the technical solution in the embodiment of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiment of the utility model, wherein the same parts are represented by the same reference numerals.
[0021] according to Figures 1 to 3 As shown, a maltose fermentation device comprises a shell 1, a fermentation box 2 is arranged in the shell 1, a fermentation stirring device 3 is arranged in the fermentation box 2, a heating box 4 is arranged on one side of the fermentation box 2, a heating device 5 is arranged in the heating box 4, a storage box 6 is arranged on the side of the fermentation box 2 away from the heating box 4, a filtering device 7 is arranged in the storage box 6, a circulation device 8 is fixedly arranged under the shell 1, a water inlet pipe 9 is arranged on the side of the heating box 4 away from the fermentation box 2, a feeding pipe 10 is fixedly arranged on the fermentation box 2, a feeding pipe 11 is arranged between the storage box 6 and the fermentation box 2, a discharge pipe 12 is arranged on the side of the storage box 6 away from the fermentation box 2, and a pair of supporting legs 13 and 14 are fixedly arranged under the shell 1.
[0022] The heating device 5 includes a support plate 501 fixedly arranged on one side of the shell 1 and a heating layer 502 fixedly arranged on the inner wall end of the heating box 4, a stirring motor 503 is fixedly arranged on the support plate 501, a stirring shaft 504 is fixedly arranged on the output end of the stirring motor 503, and one end of the stirring shaft 504 away from the output end of the stirring motor 503 is rotatably arranged on the inner wall of the heating box 4, and a plurality of evenly arranged stirring rods 505 are fixedly arranged on the stirring shaft 504, an electric heating wire 506 is arranged in the heating layer 502, and a temperature sensor 507 is arranged on the top of the heating box 4. Maltose syrup is poured into the fermentation box 2, and then the water in the heating box 4 is heated by the heating wire 506, and then the water in the heating box 4 is stirred by the rotation of the stirring motor 503, so that the water in the heating box 4 is evenly heated. At the same time, the water temperature in the heating box 4 is monitored in real time by the setting of the temperature sensor 507, and the operation of the electric heating wire 506 and the stirring motor 503 is controlled by the controller, so as to keep the water in the heating box 4 at a constant temperature.
[0023] The circulation device 8 includes a fixed plate 801 fixedly arranged under the shell 1, a circulating water pump 802 is fixedly arranged under the fixed plate 801, a circulating water inlet pipe 803 is fixedly arranged on the water inlet of the circulating water pump 802, one end of the circulating water inlet pipe 803 away from the circulating water pump 802 is fixedly arranged in the heating box 4, a circulating pipe 804 is fixedly arranged on the water outlet of the circulating water pump 802, and one end of the circulating pipe 804 away from the circulating water pump 802 passes through the fermentation box 2 and is fixedly arranged on the top of the heating box 4. The fermentation stirring device 3 includes a stirring motor 301 fixedly arranged at the bottom of the shell 1, a stirring shaft 302 is fixedly arranged on the output end of the stirring motor 301, and one end of the stirring shaft 302 away from the output end of the stirring motor 301 is rotatably arranged on the top of the fermentation box 2, and a plurality of evenly arranged stirring rods 303 are fixedly arranged on the stirring shaft 302. Through the operation of the circulating water pump 802, the water in the heating box 4 is transported to the fermentation box 2, and then the temperature in the fermentation box 2 is kept at a constant temperature through the rotation of the stirring motor 301.
[0024] The filtering device 7 includes a fixed block 701 fixedly arranged on the inner wall of the storage box 6, a filter plate 702 is inserted on the fixed block 701, a filter screen 703 is opened on the filter plate 702, a connecting block 704 is fixedly arranged at one end of the filter plate 702 away from the fixed block 701, the connecting block 704 is fixedly connected to the shell 1 by a fixing bolt 705, and a pulling plate 706 is fixedly arranged at one end of the connecting block 704 away from the filter plate 702. The fermented maltose syrup is transported to the storage box 6, and then the impurities in the maltose syrup are filtered through the filter screen 703, so that the maltose syrup is finally fermented at a specific temperature, which greatly improves the production quality of the maltose syrup.
[0025] The above are only preferred embodiments of the present utility model patent and are not intended to limit the present utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model patent shall be included in the protection scope of the present utility model patent.
Claims
1. A maltose fermentation device, comprising a housing (1), characterized in that: The housing (1) is provided with a fermentation box (2), the fermentation box (2) is provided with a fermentation stirring device (3), a heating box (4) is provided on one side of the fermentation box (2), the heating box (4) is provided with a heating device (5), a storage box (6) is provided on the side of the fermentation box (2) away from the heating box (4), the storage box (6) is provided with a filtering device (7), a circulation device (8) is fixedly provided below the housing (1), a water inlet pipe (9) is provided on the side of the heating box (4) away from the fermentation box (2), a feed pipe (10) is fixedly provided on the top of the fermentation box (2), a feed pipe (11) is provided between the storage box (6) and the fermentation box (2), and a discharge pipe (12) is provided on the side of the storage box (6) away from the fermentation box (2); The heating device (5) comprises a support plate (501) fixedly arranged on one side of the shell (1) and a heating layer (502) fixedly arranged on the inner wall end of the heating box (4); a stirring motor (503) is fixedly arranged on the support plate (501); a stirring shaft (504) is fixedly arranged on the output end of the stirring motor (503); an end of the stirring shaft (504) away from the output end of the stirring motor (503) is rotatably arranged on the inner wall of the heating box (4); a plurality of evenly arranged stirring rods (505) are fixedly arranged on the stirring shaft (504); an electric heating wire (506) is arranged in the heating layer (502); and a temperature sensor (507) is provided on the top of the heating box (4).
2. A maltose fermentation device according to claim 1, characterized in that: The circulation device (8) comprises a fixed plate (801) fixedly arranged below the shell (1), a circulating water pump (802) fixedly arranged below the fixed plate (801), a circulating water inlet pipe (803) fixedly arranged on the water inlet of the circulating water pump (802), one end of the circulating water inlet pipe (803) away from the circulating water pump (802) fixedly arranged in the heating box (4), a circulating pipe (804) fixedly arranged on the water outlet of the circulating water pump (802), and one end of the circulating water pump (804) away from the circulating water pump (802) passes through the fermentation box (2) and is fixedly arranged on the top of the heating box (4).
3. A maltose fermentation device according to claim 2, characterized in that: The fermentation stirring device (3) comprises a stirring motor (301) fixedly arranged at the bottom of the housing (1); a stirring shaft (302) is fixedly arranged on the output end of the stirring motor (301); an end of the stirring shaft (302) away from the output end of the stirring motor (301) is rotatably arranged on the top of the fermentation box (2); and a plurality of evenly arranged stirring rods (303) are fixedly arranged on the stirring shaft (302).
4. A maltose fermentation device according to claim 3, characterized in that: The filtering device (7) comprises a fixing block (701) fixedly arranged on the inner wall of the storage box (6), a filter plate (702) being inserted into the fixing block (701), a filter net (703) being provided on the filter plate (702), a connecting block (704) being fixedly arranged at one end of the filter plate (702) away from the fixing block (701), the connecting block (704) being fixedly connected to the housing (1) via fixing bolts (705), and a pulling plate (706) being fixedly arranged at one end of the connecting block (704) away from the filter plate (702).
5. A maltose fermentation device according to claim 1, characterized in that: A pair of supporting legs 1 (13) and 2 (14) are fixedly provided below the shell (1).