Speed reducer convenient to dissipate heat

By installing multiple circles of cooling pipes arranged in detour around the counterpart of the reducer, the problem of difficulty in cooling the reducer is solved, effective cooling of the counterpart is achieved, and the service life of the equipment is extended.

CN222615970UActive Publication Date: 2025-03-14WENZHOU REDSON MASCH CO LTD
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Patent Information

Application Number
CN202421587955.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-06
Publication Date
2025-03-14
Estimated Expiration
2034-07-06

AI Technical Summary

Technical Problem

During operation, the heat generated by internal components and oil stirring is difficult to effectively dissipate heat, which leads to an increase in the shell temperature and affects the service life of the equipment.

Method used

A reducer is designed to facilitate heat dissipation. By installing multiple circles of cooling pipes arranged around the mating part, the temperature of the coolant is transferred to the mating part, thereby achieving cooling and heat dissipation.

Benefits of technology

Through the multi-turn round arrangement of the cooling pipe and the design of the fitting part, the contact area and length between the coolant and the fitting part are significantly improved, effectively reducing the working temperature of the reducer and extending the service life of the equipment.

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Abstract

The utility model relates to a speed reducer convenient for heat dissipation, which comprises a shell, an input shaft positioned on the left side of the shell, an output shaft positioned on the right side of the shell, a transmission mechanism positioned in the shell and linked with the input shaft and the output shaft, and a cooling pipe, the shell comprises a left mounting part, a right mounting part and a matching part located between the left mounting part and the right mounting part, the cooling pipe is arranged in a multi-circle roundabout mode and arranged on the outer side of the matching part in a sleeving mode, the left side of the cooling pipe abuts against the left mounting part, the right side of the cooling pipe abuts against the right mounting part, and the left mounting part is detachably connected with the matching part; and the matching part is detachably connected with the right mounting part. By the adoption of the scheme, the cooling pipe is arranged in the circumferential direction of the matching part, so that the temperature of cooling liquid in the cooling pipe can be transmitted to the matching part, and cooling of the matching part is achieved.
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Description

Technical Field

[0001] The utility model relates to a reducer, in particular to a reducer which is convenient for heat dissipation. Background Art

[0002] Reducers are generally used for low-speed and high-torque transmission equipment, including input shafts and output shafts. The output shaft of an electric motor, internal combustion engine or other high-speed power source is fixed to the input shaft of the reducer. At this time, the rotating output shaft of the reducer transmits the torque through the gear with fewer teeth in the box to mesh with the large gear on the output shaft to achieve the purpose of deceleration.

[0003] However, during the operation of the reducer, a large amount of heat energy will be generated due to the friction between internal gears, bearings and other components and the stirring of the oil. If this heat cannot be effectively removed, it will cause the temperature of the reducer housing to rise, which will in turn cause the internal lubricating oil to age faster due to high temperature, and the aging of sealing materials will increase internal friction, which will affect the use of the reducer.

[0004] Therefore, how to achieve cooling and heat dissipation during the operation of the reducer has become an urgent problem to be solved by technical personnel in this field. Summary of the invention

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a reducer that is easy to dissipate heat by installing a cooling pipe around the mating part so that the temperature of the coolant in the cooling pipe can be transmitted to the mating part, thereby achieving cooling of the mating part.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it consists of a shell, an input shaft located on the left side of the shell, an output shaft on the right side and a transmission mechanism, the transmission mechanism is located in the shell and the transmission mechanism links the input shaft and the output shaft, and also includes a cooling pipe, the shell includes a left mounting portion, a right mounting portion and a matching portion located between the left mounting portion and the right mounting portion, the cooling pipe is arranged in a circuitous manner with multiple turns and is sleeved on the outside of the matching portion, and the left side of the cooling pipe is against the left mounting portion, and the right side is against the right mounting portion, the left mounting portion and the matching portion are detachably connected, and the matching portion and the right mounting portion are detachably connected.

[0007] The utility model is further configured as follows: the shell further comprises a connecting portion, the front and rear sides of the connecting portion are respectively detachably connected to the left mounting portion and the right mounting portion, and the cooling pipe comprises a positioning section, and the positioning section is located in the connecting portion.

[0008] The utility model is further configured as follows: a lower magnet is arranged at the bottom of the positioning section, and an upper magnet which is attracted to the lower magnet is arranged on the connecting portion.

[0009] The utility model is further configured as follows: the connecting portion is provided with a left mounting block protruding toward the left, the connecting portion is provided with a right mounting block protruding toward the right, the left mounting portion is provided with a left mounting slot corresponding to the left mounting block, and the right mounting portion is provided with a right mounting slot corresponding to the right mounting block.

[0010] The utility model is further configured as follows: the cooling pipe comprises a plurality of installation sections, each installation section is arranged on the matching portion at intervals along the circumferential direction, and each installation section is detachably connected to the matching portion.

[0011] The utility model is further configured to include: a plurality of heat dissipation ribs fixedly mounted on the matching portion, each heat dissipation rib being located between adjacent mounting sections.

[0012] The utility model is further configured as follows: it also includes a cover body, the cooling pipe also includes a liquid injection port at the top left side, the shape and size of the cover body are adapted to the liquid injection port and is detachably connected to the cooling pipe.

[0013] The utility model is further configured as follows: the cooling tube is provided with a plurality of disassembly and assembly parts protruding from the liquid injection port, each of the disassembly and assembly parts is made of a material that is easy to deform and includes a limiting section at the bottom, and each of the limiting sections is against the cover body.

[0014] By adopting the above technical scheme, 1. Since the left mounting part is detachably connected to the mating part, and the mating part is detachably connected to the right mounting part, the left mounting part is removed from the mating part or the right mounting part is removed from the mating part, and then the cooling pipe is installed on the mating part and then the removed left mounting part or right mounting part is installed back on the mating part, so that the cooling pipe can be stably located on the mating part, so that the cooling pipe can fit the circumference of the mating part and the temperature of the coolant can be transferred to the mating part through the cooling pipe to achieve cooling of the reducer in the working state; 2. Since the cooling pipe is arranged in a circuitous manner with multiple turns, the length of the cooling pipe and the contact area with the mating part are increased, thereby further improving the cooling effect on the mating part. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is an assembly diagram of a specific implementation method of the utility model;

[0017] Figure 2 It is an exploded view of the utility model from left to right;

[0018] Figure 3 It is an exploded view of the utility model from right to left;

[0019] Figure 4 is a three-dimensional diagram of a cooling pipe;

[0020] Figure 5 for Figure 4 A is an enlarged view of the middle image.

[0021] In the figure: 1-housing, 11-left mounting portion, 111-left mounting slot, 12-right mounting portion, 121-right mounting slot, 13-matching portion, 14-connecting portion, 141-upper magnet, 142-left mounting plug-in block, 143-right mounting plug-in block;

[0022] 2- Input shaft;

[0023] 3- output shaft;

[0024] 4-cooling pipe, 41-positioning section, 411-lower magnet, 42-installation section, 43-liquid injection port, 44-disassembly and assembly parts, 441-limiting section;

[0025] 5- heat dissipation ribs;

[0026] 6-cover;

[0027] 7-motor, 71-motor output shaft. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figure 1-Figure 5As shown, the utility model discloses a speed reducer that is convenient for heat dissipation, which is composed of a housing 1, an input shaft 22 located on the left side of the housing 1, an output shaft 33 on the right side, and a transmission mechanism (which is a prior art and is not shown in the figure). The transmission mechanism is located in the housing 1 and the transmission mechanism links the input shaft 22 and the output shaft 33. After the motor 7 is fixed to the input shaft 22, the motor 7 is started at this time, and the torque of the motor 7 can be transmitted to the input shaft 22 located on the housing 1 through the motor output shaft 71. The input shaft 22 transmits the torque to the linkage mechanism, and the linkage mechanism is usually a gear The input shaft 22 will first transmit the torque to the small gear with a small number of gears, and then the small gear will mesh with the large gear with a large number of gears to reduce the speed. Usually, the speed of the large gear will be directly transmitted to the output shaft 33. Therefore, compared with the input shaft 22, the speed of the output shaft 33 is reduced, that is, the torque output by the motor 7 is decelerated. It also includes a cooling pipe 44 filled with condensate. The housing 1 includes a left mounting portion 11, a right mounting portion 12, and a matching portion 13 located between the left mounting portion 11 and the right mounting portion 12. The cooling pipe 44 is arranged in a circuitous manner with multiple turns and The left side of the cooling pipe 44 is sleeved on the outside of the matching portion 13, and the right side is against the left mounting portion 11, and the right side is against the right mounting portion 12. The left mounting portion 11 and the matching portion 13 are detachably connected by bolts or the like, and the matching portion 13 and the right mounting portion 12 are detachably connected by bolts or the like. 1. Since the left mounting portion 11 and the matching portion 13 are detachably connected, and the matching portion 13 and the right mounting portion 12 are detachably connected, after the left mounting portion 11 is removed from the matching portion 13 or the right mounting portion 12 is removed from the matching portion 13, the cooling pipe 44 is installed. After being inserted into the mating part 13, the removed left mounting part 11 or right mounting part 12 is installed back onto the mating part 13, so that the cooling pipe 44 can be stably located on the mating part 13, so that the cooling pipe 44 can fit the circumference of the mating part 13 so that the temperature of the coolant can be transferred to the mating part 13 through the cooling pipe 44 to achieve cooling of the reducer in the working state; 2. Since the cooling pipe 44 is arranged in a circuitous manner with multiple turns, the length of the cooling pipe 44 and the contact area with the mating part 13 are increased, thereby further improving the cooling effect on the mating part 13.

[0030] Among them, the shell 1 also includes a connecting part 14, and the front and rear sides of the connecting part 14 are detachably connected to the left mounting part 11 and the right mounting part 12 respectively by bolts, snaps, etc., and the cooling pipe 44 includes a positioning section 41, and the positioning section 41 is located in the connecting part 14. Since the positioning section 41 is located in the connecting part 14 and the left and right sides of the connecting part 14 are detachably connected to the left mounting part 11 and the right mounting part 12 respectively, the connecting part 14 can support the positioning section 41 of the cooling pipe 44 and the detachable connection between the connecting part 14 and the left mounting part 11 and the right mounting part further improves the connection stability between the left mounting part 11, the right mounting part 12 and the matching part 13.

[0031] Preferably, a lower magnet 411 is provided at the bottom of the positioning section 41, and an upper magnet 141 that engages with the lower magnet 411 is provided on the connecting portion 14. Since the lower magnet 411 at the bottom of the positioning section 41 located in the connecting portion 14 will engage with the upper magnet 141 on the connecting portion 14, after the cooling tube 44 is installed on the matching portion 13, except that the left and right sides of the cooling tube 44 will be limited by the left mounting portion 11 and the right mounting portion 12 respectively and will not move in the left and right directions, the lower magnet 411 of the positioning section 41 will engage with the upper magnet 141 so that the cooling tube 44 will not shake in the up and down directions after being located on the matching portion 13, thereby enabling the cooling tube 44 to be more stably located on the matching portion 13.

[0032] Preferably, the connecting portion 14 is provided with a left mounting block 142 protruding toward the left, and the connecting portion 14 is provided with a right mounting block 143 protruding toward the right, the left mounting portion 11 is provided with a left mounting slot 111 corresponding to the left mounting block 142, and the right mounting portion 12 is provided with a right mounting slot 121 corresponding to the right mounting block 143. Since the left mounting block 142 of the connecting portion 14 will be inserted into the left mounting slot 111 of the left mounting portion 11 and the right mounting block 143 can be inserted into the right mounting slot 121 of the right mounting portion 12, and the lower magnet 411 of the positioning section 41 can be attracted with the upper magnet 141 of the connecting portion 14 to realize the relative positioning of the left mounting portion 11, the right mounting portion 12 and the matching portion 13, thereby providing convenience for the detachable connection of the left mounting portion 11, the right mounting portion 12 and the matching portion 13.

[0033] In addition, the cooling pipe 44 includes a plurality of mounting sections 42, each of which is arranged on the matching portion 13 at intervals along the circumferential direction, and each of the mounting sections 42 is detachably connected to the matching portion 13 by means of magnetism, Velcro, etc. Since each mounting portion is detachable from the matching portion 13, after the cooling pipe 44 is installed on the matching portion 13, the left and right sides of the cooling pipe 44 are respectively abutted against the left mounting portion 11 and the right mounting portion 12, and the positioning section 41 is located outside the connecting portion 14. The mounting section 42 can be stably located on the matching portion 13, thereby further improving the connection relationship between the cooling pipe 44 and the matching portion 13.

[0034] It also includes a plurality of heat dissipation ribs 5 fixedly installed on the matching part 13 by welding or the like, and each heat dissipation rib 5 is respectively located between adjacent mounting sections 42. The main function of the heat dissipation rib 5 is to increase the surface area, thereby improving the heat exchange efficiency. The heat dissipation rib 5 forms a plurality of thin sheets or ribs on its surface, which significantly increases the surface area in contact with the surrounding air, allowing more heat to be conducted from the heat source of the equipment to the heat dissipation rib 5, and then dissipated from the heat dissipation rib 5 to the air. The heat dissipation rib 5 can disperse the heat concentrated at one point to a larger area, thereby preventing local overheating and protecting sensitive components from damage. In addition, since each heat dissipation rib 5 is located between adjacent mounting sections 42, the cooling pipe 44 located on the matching part 13 will not move in the left and right directions.

[0035] In addition, it also includes a cover body 6, and the cooling tube 44 also includes a liquid injection port 43 at the top left side. The shape and size of the cover body 6 are adapted to the liquid injection port 43 and the cover body 6 is detachably connected to the cooling tube 44 by means of bolts, snaps, etc. Since the shape and size of the cover body 6 are adapted to the liquid injection port 43 and the cover body 6 is detachable from the cooling tube 44, when the coolant in the cooling tube 44 fails, the cover body 6 on the cooling tube 44 is removed from the cooling tube 44, and the coolant in the cooling tube 44 can be poured out and new coolant can be refilled, and then the cover body 6 is installed, so that the cooling tube 44 can further play a role in cooling and dissipating heat for the matching part 13.

[0036] Preferably, the cooling tube 44 is provided with a plurality of disassembly parts 44 protruding from the liquid injection port 43, each disassembly part 44 is made of a material that is easy to deform, such as rubber, and includes a limiting section 441 at the bottom, each limiting section 441 is against the cover body 6, and after the cover body 6 is installed on the cooling tube 44, each limiting section 441 will be forcibly inserted into the cover body 6 and will be against the bottom of the cover body 6, so that the cover body 6 is stably located on the cooling tube 44. When the cover body 6 needs to be removed from the cooling tube 44, the limiting section 441 is bent so that it can pass through the cover body 6 more smoothly and be separated from it, thereby realizing the disassembly of the cover body 6.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A speed reducer for heat dissipation, comprising a housing, an input shaft on the left side of the housing, an output shaft on the right side of the housing and a transmission mechanism, wherein the transmission mechanism is located in the housing and the transmission mechanism links the input shaft and the output shaft, and is characterized in that: It also includes a cooling pipe, and the shell includes a left mounting portion, a right mounting portion, and a matching portion located between the left mounting portion and the right mounting portion. The cooling pipe is arranged in a circuitous manner in multiple circles and is sleeved on the outside of the matching portion, and the left side of the cooling pipe abuts against the left mounting portion, and the right side abuts against the right mounting portion. The left mounting portion and the matching portion are detachably connected, and the matching portion and the right mounting portion are detachably connected.

2. A speed reducer for facilitating heat dissipation according to claim 1, characterized in that: The shell further comprises a connecting portion, and the front and rear sides of the connecting portion are respectively detachably connected to the left mounting portion and the right mounting portion. The cooling pipe comprises a positioning section, and the positioning section is located in the connecting portion.

3. A speed reducer for facilitating heat dissipation according to claim 2, characterized in that: A lower magnet is arranged at the bottom of the positioning section, and an upper magnet which is attracted to the lower magnet is arranged on the connecting portion.

4. A speed reducer for facilitating heat dissipation according to claim 2, characterized in that: The connecting portion is provided with a left mounting plug block protruding to the left, and the connecting portion is provided with a right mounting plug block protruding to the right. The left mounting portion is provided with a left mounting slot corresponding to the left mounting plug block, and the right mounting portion is provided with a right mounting slot corresponding to the right mounting plug block.

5. A speed reducer for facilitating heat dissipation according to claim 1, characterized in that: The cooling pipe comprises a plurality of mounting sections, each of which is arranged on the matching portion at intervals along the circumferential direction, and each of the mounting sections is detachably connected to the matching portion.

6. A speed reducer for facilitating heat dissipation according to claim 5, characterized in that: It also includes a plurality of heat dissipation ribs fixedly mounted on the matching portion, and each heat dissipation rib is located between adjacent mounting sections.

7. A speed reducer for facilitating heat dissipation according to claim 1, characterized in that: It also includes a cover body, and the cooling tube also includes a liquid injection port at the top left side. The shape and size of the cover body are adapted to the liquid injection port and the cover body is detachably connected to the cooling tube.

8. A speed reducer for facilitating heat dissipation according to claim 7, characterized in that: The cooling tube is provided with a plurality of disassembly and assembly parts protruding from the liquid injection port, each of which is made of a material that is easy to deform and includes a limiting section at the bottom, and each of the limiting sections is against the cover body.