Dual-winding power generation and electric welding dual-purpose machine

By designing a dual-winding structure and rectifier circuit in a power generation welding dual-purpose machine, the problem of single functions of existing equipment is solved, and the simultaneous use of electric welding and power generation is realized, improving the flexibility of the equipment and power control accuracy.

CN222626443UActive Publication Date: 2025-03-18FUJIAN FLYSEN POWER CO LTD
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Patent Information

Application Number
CN202421014189.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-03-18
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing dual-purpose power generation and welding machines can only perform a single operation when in use, and cannot generate electricity when using the welding function, and cannot perform electricity when using the power generation, resulting in a single function.

Method used

A dual-winding power generation welding dual-purpose machine is designed. By setting a second permanent magnet and a second armature winding inside the stator, two 90-degree windings are formed to independently control and output different powers, and the voltage of the welding is changed from AC to DC through rectification, realizing the function of using welding and power generation at the same time.

Benefits of technology

It realizes the simultaneous use of electric welding and power generation, improves the functional flexibility and power control accuracy of the equipment, and reduces vibration and noise during motor operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-winding power generation and electric welding dual-purpose machine which comprises a power generation and electric welding machine body and a connector. A connector is arranged at the front end of the power-generating electric welding machine body, a dustproof structure is arranged on one side of the connector, and a door is arranged at the front end of the power-generating electric welding machine body at the bottom end of the connector. A heat dissipation structure is arranged on one side of the power generation electric welding machine body, a handle is arranged at the top end of one side of the power generation electric welding machine body, and a stator is arranged in the power generation electric welding machine body. According to the utility model, through the arrangement of two groups of second permanent magnets and second armature windings, two 90-degree windings can be formed in the stator, and the two 90-degree phase angle windings can be independently controlled, so that higher flexibility is provided for motor control, and in some applications, the 90-degree windings can generate uniform torque distribution, so that the reliability of the motor is improved. The two windings of the two-phase generator can respectively output different powers, which is very useful in applications requiring accurate control of power output.
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Description

Technical Field

[0001] The utility model relates to the technical field of a generator and welder, in particular to a double-winding generator and welder. Background Art

[0002] The generator and welder is a device with two functions. It can be used as a DC arc welder or an AC synchronous generator. As a DC arc welder, it can weld various metal parts; as an AC synchronous generator, it outputs single-phase power, which is suitable as a power source for lighting, electric fans and other household appliances.

[0003] However, there are still some problems when using the traditional generator and welder. In the existing technology, the permanent magnet generator welder can only be operated individually when in use. It cannot generate electricity when using the welding function, and it cannot perform welding at the same time when using power generation. Because the coil winding of the power generation part of the traditional generator and welder is put together with the welding winding, if they are used at the same time, they will affect each other. Therefore, a double-winding generator and welder is needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a dual-winding generator and welder to solve the defects of the existing generator and welder that the generator and welder can only be operated individually, cannot generate electricity when the welding function is used, and cannot perform welding at the same time when generating electricity.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a dual-winding generator and welder, comprising a generator and welder body and a connection port; a connection port is provided at the front end of the generator and welder body, a dustproof structure is provided on one side of the connection port, and a door is provided at the front end of the generator and welder body at the bottom of the connection port; a heat dissipation structure is provided on one side of the generator and welder body, a handle is provided on the top of one side of the generator and welder body, a stator is provided inside the generator and welder body, and a rotor is provided inside the stator; a dual-winding structure is provided on the inner side of the stator, and the dual-winding structure comprises a first permanent magnet, a first armature winding, a second permanent magnet and a second armature winding, the first permanent magnet is provided on one side of the stator, the second permanent magnet is provided on the other side of the stator, the first armature winding is provided on one side of the inner wall of the stator, and the second armature winding is provided on the other side of the inner wall of the stator.

[0006] Preferably, the heat dissipation structure includes a heat dissipation port, an air inlet, a fan and a protective frame, the heat dissipation port is arranged on one side of the front end of the generator welding machine body, the air inlet is arranged on one side of the generator welding machine body, the fan is arranged inside the air inlet, and a protective frame is arranged on one side of the air inlet.

[0007] Preferably, a plurality of heat dissipation openings are provided, and the plurality of heat dissipation openings are arranged at equal intervals on one side of the front end of the generator welding machine body.

[0008] Preferably, the dustproof structure includes a dustproof cover, a fixing frame, a torsion spring and a fixing column. The fixing frame is arranged on one side of the connecting port, the fixing column is arranged inside the fixing frame, and the dustproof cover is arranged outside the fixing column.

[0009] Preferably, the torsion spring is arranged at two ends of the outer side of the fixing column, one end of the torsion spring is connected to one side of the dust cover, and the other end of the torsion spring is connected to one end of the fixing frame.

[0010] Preferably, one end of the dust cover is sleeved on the outer side of the fixing column, and a movable connection is formed between the dust cover and the fixing column.

[0011] Preferably, two groups of torsion springs are provided, and the two groups of torsion springs are symmetrically distributed at both ends of the outer side of the fixing column.

[0012] The utility model provides a dual-winding power generation and welding machine, which has the following advantages:

[0013] Through the two sets of settings of the second permanent magnet and the second armature winding, two 90-degree windings can be formed inside the stator. The two windings with a phase angle of 90 degrees can be controlled independently, which provides higher flexibility for motor control. In some applications, the 90-degree winding can produce uniform torque distribution, which helps to reduce vibration and noise during motor operation. The two windings of the two-phase generator can output different powers respectively, which is very useful in applications that require precise control of power output. Through rectification, the welding voltage is converted from AC to DC output, achieving the effect of charging while using. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0015] Figure 2 It is a side view structural schematic diagram of the utility model;

[0016] Figure 3 This is a front view structural schematic diagram of the utility model;

[0017] Figure 4 For the utility model Figure 3 A schematic diagram of the partially enlarged structure at center A;

[0018] Figure 5 It is a side cross-sectional structural schematic diagram of the utility model.

[0019] In the figure: 1. main body of the generator welding machine; 2. heat dissipation structure; 201. heat dissipation port; 202. air inlet; 203. fan; 204. protective frame; 3. door; 4. connection port; 5. dustproof structure; 501. dust cover; 502. fixing frame; 503. torsion spring; 504. fixing column; 6. handle; 7. stator; 8. rotor; 9. double winding structure; 901. first permanent magnet; 902. first armature winding; 903. second permanent magnet; 904. second armature winding. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides a dual-winding power generation and welding machine, such as Figure 1-Figure 5 As shown, a dual-winding generator and welder comprises a generator and welder body 1 and a connection port 4; a connection port 4 is provided at the front end of the generator and welder body 1, a dustproof structure 5 is provided on one side of the connection port 4, and a door 3 is provided at the front end of the generator and welder body 1 at the bottom end of the connection port 4; a heat dissipation structure 2 is provided on one side of the generator and welder body 1, a handle 6 is provided at the top end of one side of the generator and welder body 1, a stator 7 is provided inside the generator and welder body 1, and a rotor 8 is provided inside the stator 7; a dual winding structure 9 is provided on the inner side of the stator 7.

[0022] In a further preferred embodiment of the present invention, Figure 1-Figure 5 As shown: the dual winding structure 9 includes a first permanent magnet 901, a first armature winding 902, a second permanent magnet 903 and a second armature winding 904, the first permanent magnet 901 is arranged on one side inside the stator 7, the second permanent magnet 903 is arranged on the other side inside the stator 7, the first armature winding 902 is arranged on one side of the inner wall of the stator 7, and the second armature winding 904 is arranged on the other side of the inner wall of the stator 7.

[0023] Specifically, in this embodiment: in a two-phase generator, if the windings are designed to have a phase angle of 90 degrees, then the spatial positions of the two windings in the magnetic field of the generator will be separated by an electrical angle of 90 degrees. This means that if one winding is located at the 0-degree position of the magnetic field, the other winding will be located at the 90-degree position. The two windings are usually designed to be in the same or different slots of the generator, but their layout must ensure that when the generator rotates, they can induce voltage waveforms that differ by 90 degrees. This is usually achieved by alternately placing the coils of the two windings in the slots of the generator stator. The windings of the two-phase generator can be connected in different ways, such as star (Y) connection or triangle (Δ) connection. In the star connection, the tail ends of the two windings are connected and the head ends are led out separately; in the triangle connection, the head and tail of the two windings are connected to form a closed loop. The two windings with a 90-degree phase angle can be controlled independently, which provides higher flexibility for motor control. In some applications, the 90-degree winding can produce a uniform torque distribution, which helps to reduce vibration and noise during motor operation. The two windings of the two-phase generator can output different powers respectively, which is very useful in applications that require precise control of power output. There are two windings on the upper and lower cores, and the coils of the two windings are in different wire slots, which do not affect each other. Through rectification, the welding voltage is converted from AC to DC output, achieving the effect of charging while using.

[0024] In a further preferred embodiment of the present invention, Figure 1-Figure 5 As shown: the heat dissipation structure 2 includes a heat dissipation port 201, an air inlet 202, a fan 203 and a protective frame 204. The heat dissipation port 201 is arranged on one side of the front end of the power generation welding machine body 1, the air inlet 202 is arranged on one side of the power generation welding machine body 1, the fan 203 is arranged inside the air inlet 202, and a protective frame 204 is arranged on one side of the air inlet 202. There are several heat dissipation ports 201, and the several heat dissipation ports 201 are arranged at equal intervals on one side of the front end of the power generation welding machine body 1. The dustproof structure 5 includes a dust cover 501, a fixing frame 502, a torsion spring 503 and a fixing column 504. The fixing frame 502 It is arranged on one side of the connecting port 4, a fixing column 504 is arranged inside the fixing frame 502, a dust cover 501 is arranged on the outside of the fixing column 504, a torsion spring 503 is arranged at both ends of the outside of the fixing column 504, one end of the torsion spring 503 is connected to one side of the dust cover 501, and the other end of the torsion spring 503 is connected to one end of the fixing frame 502, one end of the dust cover 501 is sleeved on the outside of the fixing column 504, and a movable connection is formed between the dust cover 501 and the fixing column 504, and two groups of torsion springs 503 are arranged, and the two groups of torsion springs 503 are symmetrically distributed at both ends of the outside of the fixing column 504.

[0025] Specifically, in this embodiment, during the use of the generator welding machine body 1, the cooperation of the fan 203 and the heat dissipation port 201 can drive the speed of air flowing inside the generator welding machine body 1, making it faster when dissipating heat, and when the generator welding machine body 1 is not in use, the dust cover 501 will cover one end of the connecting port 4 under the action of the torsion spring 503 to provide dust protection to prevent dust from entering the interior of the connecting port 4 when not in use, affecting the effect of subsequent connections, thereby completing the heat dissipation and dust prevention work.

[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A dual-winding generator and welder, comprising a generator and welder body (1) and a connection port (4); Features: The front end of the generator welding machine body (1) is provided with a connection port (4), one side of the connection port (4) is provided with a dustproof structure (5), and the front end of the generator welding machine body (1) at the bottom end of the connection port (4) is provided with a door (3); A heat dissipation structure (2) is provided on one side of the generator welding machine body (1), a handle (6) is provided on the top of one side of the generator welding machine body (1), a stator (7) is provided inside the generator welding machine body (1), and a rotor (8) is provided inside the stator (7); A double winding structure (9) is arranged on the inner side of the stator (7), and the double winding structure (9) comprises a first permanent magnet (901), a first armature winding (902), a second permanent magnet (903) and a second armature winding (904), wherein the first permanent magnet (901) is arranged on one side inside the stator (7), the second permanent magnet (903) is arranged on the other side inside the stator (7), the first armature winding (902) is arranged on one side of the inner wall of the stator (7), and the second armature winding (904) is arranged on the other side of the inner wall of the stator (7).

2. A dual-winding generator and welder according to claim 1, characterized in that: The heat dissipation structure (2) comprises a heat dissipation port (201), an air inlet (202), a fan (203) and a protective frame (204); the heat dissipation port (201) is arranged at one side of the front end of the power generation welding machine body (1); the air inlet (202) is arranged at one side of the power generation welding machine body (1); the fan (203) is arranged inside the air inlet (202); and the protective frame (204) is arranged at one side of the air inlet (202).

3. A dual-winding generator and welder according to claim 2, characterized in that: A plurality of heat dissipation openings (201) are provided, and the plurality of heat dissipation openings (201) are arranged at equal intervals on one side of the front end of the generator welding machine body (1).

4. A dual-winding generator and welder according to claim 1, characterized in that: The dustproof structure (5) comprises a dustproof cover (501), a fixing frame (502), a torsion spring (503) and a fixing column (504); the fixing frame (502) is arranged on one side of the connection port (4); the fixing column (504) is arranged inside the fixing frame (502); and the dustproof cover (501) is arranged outside the fixing column (504).

5. A dual-winding generator and welder according to claim 4, characterized in that: The torsion spring (503) is arranged at two ends of the outer side of the fixing column (504), one end of the torsion spring (503) is connected to one side of the dust cover (501), and the other end of the torsion spring (503) is connected to one end of the fixing frame (502).

6. A dual-winding generator and welder according to claim 4, characterized in that: One end of the dust cover (501) is sleeved on the outside of the fixing column (504), and a movable connection is formed between the dust cover (501) and the fixing column (504).

7. A dual-winding generator and welder according to claim 4, characterized in that: The torsion springs (503) are provided in two groups, and the two groups of torsion springs (503) are symmetrically distributed at two ends of the outer side of the fixing column (504).