Robot for fault detection of wind turbine generator

By using a combination of sliders, safety ropes and connecting rings on the robot for wind turbine fault detection, combined with the design of buffer airbags and rubber soft shells, the fall problem caused by navigation or control system failures when the robot is running on the slide rail is solved, and the robot's safe and stable operation and simplified maintenance process are achieved.

CN222644617UActive Publication Date: 2025-03-21ZHONGNENG ZHIKUANG (BEIJING) TECH CO LTD
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Patent Information

Application Number
CN202421417644.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-21
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When a fault detection robot is running on a slide rail, the navigation or control system is malfunctioning or unstable, causing the robot to fall, damage and data loss, and even poses a security threat to personnel and equipment.

Method used

A robot for failure detection of wind turbines is designed, using a combination of sliders, safety ropes and connecting rings to provide additional physical connections through safety ropes to prevent the robot from falling, and a buffer airbag and rubber soft shell are installed at the bottom of the fault detector to reduce impact force.

Benefits of technology

It effectively prevents the robot from falling and sliding out of the guide rail, reduces secondary damage caused by falling, avoids damage to personnel and equipment, and simplifies the maintenance and replacement process.

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Abstract

The utility model relates to the field of wind power cabin robots, in particular to a wind turbine generator fault detection robot which comprises a sliding rail, anti-falling assemblies are arranged on the two sides of the sliding rail, each anti-falling assembly comprises a first sliding groove, the first sliding grooves are formed in the two sides of the sliding rail, a first sliding block is movably connected into each first sliding groove, and a second sliding block is arranged in each first sliding groove. And one side of the first sliding block is fixedly connected with a connecting block, one side of the connecting block is fixedly connected with a safety rope, one end of the safety rope is fixedly connected with a safety buckle, and one side of the safety buckle is movably connected with a connecting ring. According to the robot for fault detection of the wind turbine generator, through cooperation of the sliding block, the safety rope and the connecting ring, when the fault detector performs sliding detection, the safety rope provides additional physical connection for the robot, and when the robot loses control or stops working due to certain reasons, the safety rope can prevent the robot from falling off or sliding out of the guide rail, so that the fault detection efficiency is improved. Secondary injury caused by falling is reduced, and injury to personnel or equipment is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of wind turbine cabin robots, in particular to a robot for wind turbine fault detection. Background Art

[0002] Fault detection robots are robots specially designed to detect potential faults in various devices or systems. They monitor the operating status of devices or systems in real time, collect and analyze large amounts of data, and thus identify and predict potential faults. They can perform comprehensive data analysis and pattern recognition, quickly determine the cause of the fault and provide a solution.

[0003] When a fault detection robot is running on a slide rail, if the robot's navigation or control system fails, or the connection with the rail is unstable, the robot will fall from the rail, causing damage to the robot itself, loss of data stored in the robot, and even posing a safety threat to surrounding personnel or other equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a wind turbine fault detection robot to solve the problem proposed in the above background technology that when the fault detection robot is running on a slide rail, the robot's navigation or control system fails, or the connection with the guide rail is unstable, the robot will fall from the guide rail, thereby causing damage to the robot itself, causing the data stored in the robot to be lost, and even posing a safety threat to surrounding personnel or other equipment. To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a robot for wind turbine fault detection, comprising a slide rail, anti-fall components are arranged on both sides of the slide rail, the anti-fall component comprises a slide groove 1, the slide groove 1 is opened on both sides of the slide rail, a slider 1 is movably connected inside the slide groove 1, a connecting block is fixedly connected to one side of the slider 1, a safety rope is fixedly connected to one side of the connecting block, a safety buckle is fixedly connected to one end of the safety rope, and a connecting ring is movably connected to one side of the safety buckle, through the cooperation between the slider, the safety rope and the connecting ring, the safety rope provides an additional physical connection for the robot during sliding detection of the fault detector, when the robot loses control or stops working for some reason, the safety rope can prevent it from falling or sliding out of the guide rail, thereby reducing secondary injuries caused by falling and avoiding damage to personnel or equipment.

[0005] Further preferably, the connecting ring is fixedly connected to a fault detector, a protective component is provided at the bottom of the fault detector, the protective component includes a buffer airbag, the buffer airbag is fixedly connected to the bottom of the fault detector, the bottom of the buffer airbag is fixedly connected to a rubber soft shell, the buffer airbag and the rubber soft shell prevent the impact force generated by the fault detector falling to the ground from damaging the machine itself.

[0006] Further preferably, the top of the fault detector is fixedly connected to a mounting base 1, the interior of the mounting base 1 is movably connected to a mounting base 2, and the mounting base 1 and the mounting base 2 are designed to be detachable, so that the robot can quickly replace or adjust the fault detector according to different working environments and task requirements to adapt to different guide rail systems or work platforms.

[0007] Further preferably, a disassembly assembly is provided on the side surface of the mounting seat one, and the disassembly assembly includes a slider two, and the slider two is fixedly connected to the side surface of the mounting seat one, and the side surface of the slider two is movably connected to a limiting groove. Through the cooperation between the limiting piece, the sliding groove and the socket, when performing maintenance, upgrading or replacing components, only the component needs to be replaced instead of the entire system, which can greatly simplify the operation process.

[0008] Further preferably, the limit groove is opened on the side surface of the mounting seat 2, the side surface of the mounting seat 2 is provided with a slide groove 2, the side surface of the mounting seat 2 is provided with a socket, one side of the inner wall of the slide groove 2 is fixedly connected with a spring, the top of the spring is fixedly connected with a limit member, and the side surface of the limit member is fixedly connected with a pull rod.

[0009] The cam is provided with an electric push rod, the electric push rod is fixedly connected to the two sides of the sliding frame, the electric push rod is fixedly connected to the two sides of the sliding frame, the electric push rod is fixedly connected to the pushing rod on one side of the pushing rod, the moving plate is fixedly connected to the moving plate on one side, a sliding groove is provided at the bottom of the moving plate, the inner side of the sliding groove is rotatably connected to a pulley, and the electric push rod can automatically push the pulley slide into or out of the guide rail through the cooperation between the pushing rod, the moving plate and the pulley, so that the connection or separation of the pulley slide and the guide rail becomes very simple, which greatly reduces the need for manual operation and improves the degree of automation of the entire system. In addition, this design can adapt to different types of guide rails and robots, thereby improving the adaptability and flexibility of the system.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] In the utility model, through the cooperation between the slider, the safety rope and the connecting ring, the safety rope provides an additional physical connection for the robot when the fault detector is sliding for detection. When the robot loses control or stops working for some reason, the safety rope can prevent it from falling or sliding out of the guide rail, thereby reducing secondary injuries caused by falling and avoiding damage to personnel or equipment.

[0012] In the utility model, through the coordination between the limiter, the slide groove and the socket, when performing maintenance, upgrading or replacing a component, only the component needs to be replaced instead of the entire system, which can greatly simplify the operation process. The detachable design enables the robot to quickly replace or adjust the fault detector according to different working environments and task requirements to adapt to different guide rail systems or work platforms.

[0013] In the utility model, through the cooperation between the push rod, the movable plate and the pulley, the pulley slide can be automatically pushed into or out of the guide rail using an electric push rod, so that the connection or separation of the pulley slide and the guide rail becomes very simple, which greatly reduces the need for manual operation and improves the degree of automation of the entire system. In addition, this design can adapt to different types of guide rails and robots, thereby improving the adaptability and flexibility of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0015] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0016] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0017] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0018] Figure 5 The three-dimensional structure of the utility model is shown in FIG. Figure 3 ;

[0019] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure at point C in the middle.

[0020] In the figure: 1. slide rail; 2. anti-fall assembly; 201. slide groove 1; 202. slider 1; 203. connecting block; 204. safety rope; 205. safety buckle; 206. connecting ring; 3. fault detector; 4. protection assembly; 401. cushioning airbag; 402. rubber soft shell; 5. mounting seat 1; 6. mounting seat 2; 7. disassembly assembly; 701. slider 2; 702. limiting groove; 703. slide groove 2; 704. socket; 705. spring; 706. limiting piece; 707. pulling rod; 8. sliding frame; 9. sliding assembly; 901. electric push rod; 902. pushing rod; 903. moving plate; 904. sliding groove; 905. pulley. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 6 The utility model provides a technical solution: a robot for fault detection of a wind turbine generator system, comprising a slide rail 1, anti-falling components 2 are arranged on both sides of the slide rail 1, the anti-falling component 2 comprises a slide groove 201, the slide groove 201 is opened on both sides of the slide rail 1, a slider 202 is movably connected inside the slide groove 201, a connecting block 203 is fixedly connected to one side of the slider 202, a safety rope 204 is fixedly connected to one side of the connecting block 203, a safety buckle 205 is fixedly connected to one end of the safety rope 204, and a connecting ring 206 is movably connected to one side of the safety buckle 205. During the sliding process, the sliders 202 in the slide grooves 201 on both sides of the slide rail 1 slide synchronously with the fault detector 3. When the fault detector 3 has an accidental risk of falling, the safety rope 204 of a section of the slider 202 is connected to the fault detector 3 to prevent it from falling to the ground.

[0023] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the connecting ring 206 is fixedly connected to the fault detector 3, and a protective component 4 is arranged at the bottom of the fault detector 3. The protective component 4 includes a buffer airbag 401, and the buffer airbag 401 is fixedly connected to the bottom of the fault detector 3. The bottom of the buffer airbag 401 is fixedly connected to a rubber soft shell 402, and the top of the fault detector 3 is fixedly connected to a mounting seat 1 5, and the inside of the mounting seat 1 5 is movably connected to a mounting seat 2 6. The buffer airbag 401 and the rubber soft shell 402 can reduce the impact force caused by falling.

[0024] In this embodiment, Figure 2 , Figure 4 and Figure 5As shown, a disassembly component 7 is provided on the side surface of the mounting seat 1 5, and the disassembly component 7 includes a slider 2 701, which is fixedly connected to the side surface of the mounting seat 1 5, and the side surface of the slider 2 701 is movably connected to the limiting groove 702, and the limiting groove 702 is provided on the side surface of the mounting seat 2 6, and the side surface of the mounting seat 2 6 is provided with a slide groove 2 703, and the side surface of the mounting seat 2 6 is provided with a socket 704. A spring 705 is fixedly connected to one side of the inner wall of the slide groove 2 703, and the top of the spring 705 is fixedly connected to a limiting member 706, and a pull rod 707 is fixedly connected to the side surface of the limiting member 706. When the staff needs to repair or replace the fault detector 3, they push the pull rod 707 downward to move the limiting member 706 downward to open the outlet, and then rotate the fault detector 3 upward again to make the slider 2 701 pass through the slide groove 2 703 and come out of the socket 704, so that the staff does not have to repair or replace the entire device.

[0025] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, a sliding frame 8 is fixedly connected to the top of the mounting seat 6, and sliding assemblies 9 are arranged on both sides of the sliding frame 8. The sliding assembly 9 includes an electric push rod 901, and the electric push rod 901 is fixedly connected to both sides of the sliding frame 8. A push rod 902 is fixedly connected to one side of the electric push rod 901, and a moving plate 903 is fixedly connected to one side of the push rod 902. A sliding groove 904 is provided at the bottom of the moving plate 903, and a pulley 905 is rotatably connected to the inner side of the sliding groove 904. The staff places the sliding frame 8 under the slide rail 1, and the electric push rod 901 drives the push rod 902 to move toward the slide rail 1, thereby pushing the moving plate 903 into the slide rail 1, so that the fault detector 3 slides on the slide rail 1 through the pulley 905.

[0026] The use method and advantages of the utility model: When the wind turbine fault detection robot is used, the working process is as follows:

[0027] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the staff places the sliding frame 8 under the slide rail 1, and the electric push rod 901 drives the pushing rod 902 to move toward the slide rail 1, thereby pushing the moving plate 903 into the slide rail 1, so that the fault detector 3 slides on the slide rail 1 through the pulley 905. During the sliding process, the slide groove 201 on both sides of the slide rail 1 has a slider 202 that slides synchronously with the fault detector 3. When the fault detector 3 has an accidental risk of falling, the safety rope 204 at one end of the slider 202 is connected to the fault detector 3 to prevent it from falling to the ground. The cushioning airbag 401 and the rubber soft shell 402 will reduce the impact force caused by the fall. When the staff needs to repair or replace the fault detector 3, they push the pull rod 707 downward to move the limiter 706 downward to open the exit, and then rotate the fault detector 3 upward again to make the slider 2 701 pass through the slide groove 2 703 and come out of the socket 704, so that the staff does not have to repair or replace the entire device.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A wind turbine fault detection robot, comprising a slide rail (1), characterized in that: An anti-falling component (2) is arranged on both sides of the slide rail (1), and the anti-falling component (2) comprises a slide groove (201), wherein the slide groove (201) is provided on both sides of the slide rail (1), and a slider (202) is movably connected inside the slide groove (201), a connecting block (203) is fixedly connected to one side of the slider (202), a safety rope (204) is fixedly connected to one side of the connecting block (203), a safety buckle (205) is fixedly connected to one end of the safety rope (204), and a connecting ring (206) is movably connected to one side of the safety buckle (205).

2. A wind turbine fault detection robot according to claim 1, characterized in that: The connecting ring (206) is fixedly connected to a fault detector (3); a protective component (4) is provided at the bottom of the fault detector (3); the protective component (4) comprises a buffer airbag (401); the buffer airbag (401) is fixedly connected to the bottom of the fault detector (3); and a rubber soft shell (402) is fixedly connected to the bottom of the buffer airbag (401).

3. A wind turbine fault detection robot according to claim 2, characterized in that: The top of the fault detector (3) is fixedly connected to a mounting seat 1 (5), and the interior of the mounting seat 1 (5) is movably connected to a mounting seat 2 (6).

4. A wind turbine fault detection robot according to claim 3, characterized in that: The side surface of the mounting seat 1 (5) is provided with a disassembly assembly (7), and the disassembly assembly (7) includes a slider 2 (701), and the slider 2 (701) is fixedly connected to the side surface of the mounting seat 1 (5), and the side surface of the slider 2 (701) is movably connected to the limiting groove (702).

5. A wind turbine fault detection robot according to claim 4, characterized in that: The limiting groove (702) is provided on the side surface of the second mounting seat (6), the side surface of the second mounting seat (6) is provided with a second slide groove (703), the side surface of the second mounting seat (6) is provided with a socket (704), one side of the inner wall of the second slide groove (703) is fixedly connected with a spring (705), the top of the spring (705) is fixedly connected with a limiting member (706), and the side surface of the limiting member (706) is fixedly connected with a pulling rod (707).

6. A wind turbine fault detection robot according to claim 3, characterized in that: The top of the second mounting seat (6) is fixedly connected to a sliding frame (8), and sliding components (9) are arranged on both sides of the sliding frame (8). The sliding components (9) include an electric push rod (901), and the electric push rod (901) is fixedly connected to both sides of the sliding frame (8). One side of the electric push rod (901) is fixedly connected to a push rod (902), and one side of the push rod (902) is fixedly connected to a moving plate (903). The bottom of the moving plate (903) is provided with a sliding groove (904), and the inner side of the sliding groove (904) is rotatably connected to a pulley (905).