Tapping production line

By designing an automated belt-beating production line, using multiple workstations and corresponding devices to realize the automatic belt-beating and stacking of products, the existing semi-automated belt-beating forms have solved the problems of high cost, unassured quality and low efficiency, and achieved efficient and automated belt-beating production.

CN222646340UActive Publication Date: 2025-03-21TCL OVERSEAS ELECTRONIC (HUIZHOU) CO LTD
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Patent Information

Application Number
CN202421397468.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing semi-automated tape-tap form has high cost, unassured quality and low efficiency, which cannot meet the needs of modern automation production.

Method used

An automated belt-punching production line is designed, including multiple workstations and corresponding devices, such as positioning workstations, belt-punching workstations, lifting and rotating workstations, split workstations and stacking workstations, through these devices, the automatic belt-punching and stacking workstations of the products are realized.

Benefits of technology

The fully automated pull-up process is realized, which improves efficiency and quality, reduces the safety risks and costs of manual participation, and meets the needs of modern automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a strapping production line, which relates to the technical field of packaging, and comprises a machine base, a plurality of stations are formed on the machine base and comprise a positioning station, a first strapping station, a lifting rotating station, a second strapping station, a horizontal strapping station, a plate splitting station and a plate stacking station, the positioning station, the first strapping station, the lifting rotating station, the second strapping station, the horizontal strapping station and the plate stacking station are sequentially arranged in the longitudinal direction of the machine base. The plate dividing station is connected with the plate stacking station in the transverse direction of the machine base. In the transfer process of the strapping production line, manual participation is not needed, efficiency is high, the automation degree is high, on one hand, the labor cost and labor intensity can be reduced, on the other hand, the safety risk of manual operation can be reduced, the automatic production requirement is met, and the whole production line is complete in facility and high in compatibility; and different strapping requirements can be met according to an electric control scheme.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging, in particular to a strapping production line. Background Art

[0002] Product taping is a common operation in the manufacturing and transportation process, usually used to fix and protect products to prevent damage during transportation, handling or storage. To ensure the stability and integrity of the product, the product is usually placed on a supporting pallet to form a product to be taped. The product to be taped is taped in the width, length and height directions respectively, and then the taped product is placed on a turnover pallet of the corresponding size and put into storage.

[0003] In the related technology, a semi-automated form is usually adopted, that is, mechanical and manual cooperation is adopted for banding. Among them, after the products to be banded are transported to the banding machine for banding, they are required to be placed on the turnover pallet by manual forklift and then transported into the warehouse. During this operation, manual stacking of pallets poses a great safety hazard and cannot be stacked accurately. The misalignment of the stacked pallets will make it impossible to enter the three-dimensional warehouse. It can be seen that the semi-automated banding form has high cost, cannot guarantee quality and has low efficiency, and cannot meet the needs of modern automated production. Utility Model Content

[0004] The main purpose of the utility model is to provide a product strapping line, aiming to improve the strapping efficiency and strapping quality.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a product tape line, comprising:

[0006] A machine base, wherein the machine base is formed with a plurality of workstations, including a positioning station, a first strapping station, a lifting and rotating station, a second strapping station, a horizontal strapping station, a plate separation station, and a plate stacking station, wherein the positioning station, the first strapping station, the lifting and rotating station, the second strapping station, the horizontal strapping station, and the plate stacking station are sequentially arranged along the longitudinal direction of the machine base, and the plate separation station is connected to the plate stacking station along the transverse direction of the machine base;

[0007] A positioning device, which is arranged at the positioning station and is used to load and position the product to be taped and transfer it to the first taping station;

[0008] A first strapping device, which is disposed at the first strapping station and is used to strap the product to be strapped in the width direction and feed it to the lifting and rotating station;

[0009] A lifting and rotating device, which is arranged at the lifting and rotating station and is used to drive the product to be strapped to rotate;

[0010] A second strapping device, which is disposed at the second strapping station and is used to strap the product to be strapped in the length direction and feed it to the horizontal strapping station;

[0011] A horizontal strapping device, which is arranged at the horizontal strapping station and is used to strap the product to be strapped in the height direction and feed it to the plate stacking station;

[0012] A first plate-separating device, which is disposed at the plate-separating station and is used to distribute turnover pallets and feed them to the plate-stacking station; and

[0013] A stacking device is arranged at the stacking station and is used to place the strapped products onto the turnover pallet and transfer the unloading.

[0014] In one embodiment of the utility model, the positioning device includes a first frame, a first conveying mechanism and a first positioning adjustment mechanism. The first conveying mechanism includes a plurality of first conveying rollers rotatably connected relative to the first frame and used to convey the product to be taped. The first positioning adjustment mechanism includes two first positioning clamps extending along the conveying direction of the first conveying rollers. The two first positioning clamps are spaced apart along the length direction of the first conveying rollers and are located above the first conveying rollers. The two first positioning clamps can move closer to or away from each other to position the product to be taped.

[0015] In one embodiment of the utility model, the lifting and rotating device includes a second frame, a second conveying mechanism arranged on the second frame, and a first lifting and rotating mechanism. The second conveying mechanism includes a plurality of second conveying rollers rotatably connected relative to the second frame, and is used to convey the product to be belted; a lifting opening is formed in the middle of the plurality of second conveying rollers for the first lifting and rotating mechanism to extend out, the second conveying mechanism is used to move the product to be belted into or out of the first lifting and rotating mechanism, and the first lifting and rotating mechanism is used to drive the product to be belted to rotate.

[0016] In one embodiment of the utility model, the first panel splitting device comprises:

[0017] First rack;

[0018] A third conveying mechanism, the third conveying mechanism comprising a plurality of third conveying rollers extending along the length direction of the first frame, the plurality of third conveying rollers being arranged at intervals along the width direction of the first frame and being rotatably connected to the first frame for conveying the product to be taped;

[0019] A cardboard lifting mechanism, the cardboard lifting mechanism comprising a cardboard lifting seat, the cardboard lifting seat being movably mounted on the first frame along a height direction of the first frame;

[0020] A pallet forking mechanism, the pallet forking mechanism comprising two first forks, the two first forks being movably installed on the pallet lifting seat at intervals along the length direction of the first frame, the two first forks moving towards or away from each other in the length direction of the first frame to fork a whole stack of turnover pallets;

[0021] An anti-fall blocking mechanism includes two anti-fall arms movably installed on the first frame at intervals along the length direction of the first frame, and the two anti-fall arms move relative to or away from each other in the length direction of the first frame to limit the entire stack of turnover pallets.

[0022] In one embodiment of the utility model, the plate stacking device comprises:

[0023] The third frame;

[0024] A fourth conveying mechanism, the fourth conveying mechanism comprising a plurality of fourth conveying rollers extending along the length direction of the third frame, the plurality of fourth conveying rollers being arranged at intervals along the width direction of the third frame and being rotatably connected to the third frame for conveying the product to be strapped;

[0025] A lifting and positioning mechanism, the lifting and positioning mechanism comprises two second positioning clamping plates arranged along the conveying direction of the fourth conveying roller shaft, the two second positioning clamping plates are arranged at intervals along the length direction of the fourth conveying roller shaft, and are movably arranged along the height direction of the third frame body, and the two second positioning clamping plates can move closer to or away from each other to position the product to be strapped;

[0026] A first lifting and blocking mechanism, the first lifting and blocking mechanism comprising a first baffle movably installed along the height direction of the third frame, the first baffle being arranged at one end of the third frame away from the horizontal strapping device;

[0027] A second frame, the second frame is arranged close to the third frame;

[0028] A fork-picking and transferring mechanism, the fork-picking and transferring mechanism comprising a fork-arm transferring seat, the fork-arm transferring seat being movably arranged on the second frame along the length direction of the second frame;

[0029] The fork-picking lifting mechanism comprises a fork arm lifting seat and two second forks, wherein the fork arm lifting seat is movably arranged on the fork arm transfer seat along the height direction of the fork arm transfer seat, and the two second forks are arranged on the fork arm lifting seat at intervals along the width direction of the fork arm transfer seat.

[0030] In one embodiment of the utility model, the first strapping device comprises:

[0031] The fourth frame;

[0032] a fifth conveying mechanism, the fifth conveying mechanism comprising a plurality of fifth conveying rollers extending along the length direction of the fourth frame, the plurality of fifth conveying rollers being arranged at intervals along the width direction of the fourth frame and being rotatably connected to the fourth frame;

[0033] A first synchronous lifting mechanism, the first synchronous lifting mechanism comprising a plurality of first lifting plates movably disposed on the fourth frame, and a portion of the structures of the plurality of first lifting plates being able to extend out of the fifth conveying roller shaft;

[0034] A third frame, the third frame is arranged close to the fourth frame;

[0035] A strap lifting mechanism, the strap lifting mechanism comprising a strap lifting seat, the strap lifting seat being movably disposed on the third frame along a height direction of the third frame;

[0036] The strapping machine comprises a strapping track, and the strapping track is connected to the strapping lifting seat.

[0037] In one embodiment of the utility model, the horizontal strapping device comprises:

[0038] The fifth frame;

[0039] a sixth conveying mechanism, the sixth conveying mechanism comprising a plurality of sixth conveying rollers extending along the length direction of the fifth frame, the plurality of sixth conveying rollers being arranged at intervals along the width direction of the fifth frame and being rotatably connected to the fifth frame;

[0040] A second positioning and adjusting mechanism, the second positioning and adjusting mechanism comprises two third positioning clamping plates extending along the conveying direction of the sixth conveying roller, the two third positioning clamping plates are arranged at intervals along the length direction of the sixth conveying roller, and are located above the sixth conveying roller, the two third positioning clamping plates can move closer to or away from each other to position the product to be strapped;

[0041] A fourth frame, the fourth frame is arranged close to the fifth frame;

[0042] A horizontal strapping machine is movably arranged on the fourth frame along the height direction of the fourth frame.

[0043] In one embodiment of the utility model, the machine base includes a product loading station, the product loading station is arranged in front of the positioning station, the strapping production line includes a product loading device, the product loading device is arranged at the product loading station, the product loading device includes a sixth frame and a seventh conveying mechanism, the seventh conveying mechanism includes a plurality of seventh conveying rollers rotatably connected relative to the sixth frame, and is used to convey the product to be strapped; and / or

[0044] The machine base includes a lifting and rotating weighing station, the strapping production line includes a lifting and rotating weighing device, the lifting and rotating weighing station is arranged between the second strapping station and the horizontal strapping station, the lifting and rotating weighing device is arranged at the lifting and rotating weighing station, the lifting and rotating weighing device includes a seventh frame, an eighth conveying mechanism arranged on the seventh frame, a second lifting and rotating mechanism and a weighing mechanism, the middle part of the eighth conveying mechanism is formed with an opening for the second lifting and rotating mechanism to extend out, the eighth conveying mechanism is used to move the product to be strapped into or out of the second lifting and rotating mechanism, the second lifting and rotating mechanism is used to drive the product to be strapped to rotate, and the weighing mechanism is arranged below the seventh frame and is used to weigh the product to be strapped; and / or

[0045] The machine base includes a product unloading station, which is arranged behind the horizontal strapping station. The strapping production line includes a product unloading device, which is arranged at the product unloading station. The product unloading device includes an eighth frame, a ninth conveying mechanism, a third positioning adjustment mechanism and a second lifting and blocking mechanism. The ninth conveying mechanism includes a plurality of ninth conveying rollers rotatably connected relative to the eighth frame and used to convey the product to be strapped; the third positioning adjustment mechanism includes two fourth positioning clamps extending along the conveying direction of the ninth conveying rollers, the two fourth positioning clamps are spaced apart along the length direction of the ninth conveying rollers and are located above the ninth conveying rollers, and the two fourth positioning clamps can move closer to or away from each other to position the strapped product; the second lifting and blocking mechanism includes a second baffle movably installed along the height direction of the eighth frame, and the second baffle is arranged at one end of the eighth frame away from the stacking device.

[0046] In one embodiment of the utility model, the machine base further comprises a lifting and transferring station and a lifting and positioning station, the lifting and transferring station and the lifting and positioning station are sequentially arranged between the plate separation station and the plate stacking station along the transverse direction of the machine base, and the strapping production line further comprises a lifting and transferring device and a lifting and positioning device;

[0047] The lifting and transferring device is arranged at the lifting and transferring station, and the lifting and transferring device comprises a ninth frame, a tenth conveying mechanism and a lifting and transferring mechanism, the tenth conveying mechanism comprises a plurality of tenth conveying rollers rotatably connected relative to the ninth frame, the lifting and transferring mechanism is arranged on the ninth frame along the extension direction of the tenth conveying rollers, and is movably arranged between two adjacent tenth conveying rollers along the height direction of the ninth frame;

[0048] The lifting and positioning device is arranged at the lifting and positioning station, and the lifting and positioning device includes a tenth frame, an eleventh conveying mechanism, a second synchronous lifting mechanism and a fourth positioning and adjusting mechanism. The eleventh conveying mechanism includes a plurality of eleventh conveying rollers rotatably connected relative to the tenth frame; the second synchronous lifting mechanism includes a second lifting plate movably arranged on the tenth frame; the fourth positioning and adjusting mechanism includes two fifth positioning clamps extending along the conveying direction of the eleventh conveying rollers, the two fifth positioning clamps are spaced apart along the length direction of the eleventh conveying rollers, and are connected to the second lifting plate and located above the eleventh conveying rollers, and the two fifth positioning clamps can move closer to or away from each other to position the turnover pallet.

[0049] In one embodiment of the utility model, the machine base further includes a manual operation station, the manual operation station is arranged behind the plate stacking station, and the strapping production line further includes a chain plate line device and a manual operation platform arranged at the manual operation station; and / or

[0050] The strapping production line further includes an information entry device, which includes at least one of a turnover pallet barcode scanner and a whole-board barcode scanner; and / or

[0051] The strapping production line also includes a safety protection system, which includes at least one of a safety net, a safety door, a magnetic door lock, a safety grating, a vacuum alarm, a low pressure alarm, a torque alarm, a tension alarm, and a safety alarm.

[0052] In the technical solution of the present utility model, the product to be taped is loaded to the positioning station, the positioning device positions the product to be taped and then transfers it to the first taping station, the first taping device taps the product to be taped in the width direction and then transfers it to the lifting and rotating station, the lifting and rotating device drives the product to be taped to rotate in the length direction and then transfers it to the second taping station, the second taping device taps the product to be taped in the length direction and then transfers it to the horizontal taping station, the horizontal taping device taps the product to be taped in the height direction and then transfers it to the stacking station, during this process, the first board separation device The turnover pallet is distributed and transmitted to the stacking station, and the stacking device places the taped product on the turnover pallet and transfers it for unloading; in the process of the taping production line described in the present application, no human participation is required throughout the whole process, and the efficiency and degree of automation are high. On the one hand, such a setting can reduce labor costs and labor intensity, and on the other hand, it can reduce the safety risks of manual operations, meet the needs of automated production, improve the quality of product taping, and improve the efficiency of taping. The entire production line is fully equipped and has high compatibility. It can meet different taping requirements according to the electronic control solution, realize diversified taping, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0054] Figure 1 A structural schematic diagram of an embodiment of a strapping production line is provided for the utility model;

[0055] Figure 2 A structural schematic diagram of an embodiment of a positioning device is provided for the utility model;

[0056] Figure 3 A structural schematic diagram of an embodiment of a first strapping device is provided for the utility model;

[0057] Figure 4 A structural schematic diagram of an embodiment of a lifting and rotating device is provided for the utility model;

[0058] Figure 5 A structural schematic diagram of an embodiment of a horizontal strapping device is provided for the utility model;

[0059] Figure 6 A structural schematic diagram of an embodiment of a first panel splitting device is provided for the utility model;

[0060] Figure 7 A structural schematic diagram of an embodiment of a plate stacking device is provided for the utility model;

[0061] Figure 8 A structural schematic diagram of an embodiment of a product feeding device is provided for the utility model;

[0062] Fig. 9 A structural schematic diagram of an embodiment of a lifting and rotating weighing device is provided for the utility model;

[0063] Fig.10 A structural schematic diagram of an embodiment of a product unloading device is provided for the utility model;

[0064] Fig.11 A structural schematic diagram of an embodiment of a lifting and transferring device is provided for the utility model;

[0065] Fig.12 The utility model provides a structural schematic diagram of an embodiment of a jacking and positioning device.

[0066] Description of Figure Numbers:

[0067] 1000. Taping production line; 1. Machine base; 11. Positioning station; 12. First taping station; 13. Lifting and rotating station; 14. Second taping station; 15. Horizontal taping station; 16. Panel separation station; 17. Panel stacking station; 18. Product loading station; 19. Lifting and rotating weighing station; 101. Product unloading station; 102. Lifting and transferring station; 103. Lifting and positioning station; 104. Manual operation station; 2. Positioning device; 21. First frame; 22. First conveying mechanism; 221. First conveying roller; 23. First positioning adjustment mechanism; 231. First positioning clamp; 3. First taping device; 31. Fourth frame; 32. Fifth conveying mechanism; 321. Fifth conveying roller; 33. First Synchronous lifting mechanism; 331, first lifting plate; 34, third frame; 35, strapping lifting mechanism; 351, strapping lifting seat; 36, strapping machine; 361, belt track; 4, lifting and rotating device; 41, second frame; 42, second transmission mechanism; 421, second transmission roller; 422, lifting port; 43, first lifting and rotating mechanism; 5, second strapping device; 6, horizontal strapping device; 61, fifth frame; 62, sixth transmission mechanism; 621, sixth transmission roller; 63, second positioning and adjusting mechanism; 631, third positioning clamp; 64, fourth frame; 65, horizontal strapping machine; 7, first board splitting device; 71, first frame; 72, third transmission mechanism; 721, third transmission roller; 73, card lifting mechanism; 731, pallet lifting seat; 74, pallet fork mechanism; 741, first fork arm; 75, anti-fall blocking mechanism; 751, anti-fall arm; 8, plate stacking device; 81, third frame; 82, fourth conveying mechanism; 821, fourth conveying roller; 83, lifting and positioning mechanism; 831, second positioning clamp; 84, first lifting and blocking mechanism; 841, first baffle; 85, second frame; 86, fork transfer mechanism; 861, fork arm transfer seat; 87, fork lift mechanism; 871, fork arm lifting seat; 872, second fork arm; 9, product loading device; 91, sixth frame; 92, seventh conveying mechanism; 921, seventh conveying roller; 100, lifting and rotating weighing device; 110, seventh frame; 120, first Eighth conveying mechanism; 121, eighth conveying roller; 122, opening; 130, second lifting and rotating mechanism; 140, weighing mechanism; 200, product unloading device; 210, eighth frame; 220, ninth conveying mechanism; 220a, ninth conveying roller; 230, third positioning and adjusting mechanism; 230a, fourth positioning clamp; 240, second lifting and blocking mechanism; 240a, second baffle; 300, lifting and transferring device; 310, ninth frame; 320, tenth conveying mechanism; 320a, tenth conveying roller; 330, lifting and transferring mechanism; 400, lifting and positioning device; 410, tenth frame; 420, eleventh conveying mechanism; 420a, eleventh conveying roller; 430, second synchronous lifting mechanism;430a, second lifting plate; 440, fourth positioning adjustment mechanism; 440a, fifth positioning clamp; 500, chain plate line device; 600, manual operation platform; 700, information input device; 800, safety protection system. ;

[0068] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0069] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0070] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0071] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0072] The utility model provides a strapping production line 1000.

[0073] See also Figures 1 to 12In one embodiment of the utility model, the strapping production line 1000 includes a machine base 1, a positioning device 2, a first strapping device 3, a lifting and rotating device 4, a second strapping device 5, a horizontal strapping device 6, a first plate separating device 7 and a plate stacking device 8, the machine base 1 is formed with a plurality of workstations, the plurality of workstations include a positioning station 11, a first strapping station 12, a lifting and rotating station 13, a second strapping station 14, a horizontal strapping station 15, a plate separating station 16 and a plate stacking station 17, wherein the positioning station 11, the first strapping station 12, the lifting and rotating station 13, the second strapping station 14, the horizontal strapping station 15, the plate separating station 16 and the plate stacking station 17 are sequentially arranged along the longitudinal direction of the machine base 1, and the plate separating station 16 is connected to the plate stacking station 17 along the transverse direction of the machine base 1; the positioning device 2 is arranged at the positioning station 11, and is used to load and position the product to be strapped and Transfer to the first strapping station 12; the first strapping device 3 is arranged at the first strapping station 12, for strapping the product to be strapped in the width direction and loading it to the lifting and rotating station 13; the lifting and rotating device 4 is arranged at the lifting and rotating station 13, for driving the product to be strapped to rotate; the second strapping device 5 is arranged at the second strapping station 14, for strapping the product to be strapped in the length direction and loading it to the horizontal strapping station 15; the horizontal strapping device 6 is arranged at the horizontal strapping station 15, for strapping the product to be strapped in the height direction and loading it to the stacking station 17; the first plate separating device 7 is arranged at the plate separating station 16, for distributing turnover pallets and loading them to the stacking station 17; the stacking device 8 is arranged at the stacking station 17, for placing the strapped product on the turnover pallet and transferring the unloading.

[0074] In the technical solution of the present utility model, the product to be taped is loaded to the positioning station 11, the positioning device 2 positions the product to be taped and then transfers it to the first taping station 12, the first taping device 3 taps the product to be taped in the width direction and then transfers it to the lifting and rotating station 13, the lifting and rotating device 4 drives the product to be taped to rotate in the length direction and then transfers it to the second taping station 14, the second taping device 5 taps the product to be taped in the length direction and then transfers it to the horizontal taping station 15, the horizontal taping device 6 taps the product to be taped in the height direction and then transfers it to the stacking station 17. In this process, the first The plate dividing device 7 distributes the turnover pallet and transmits it to the plate stacking station 17, and the plate stacking device 8 places the taped product on the turnover pallet and transfers it for unloading; during the circulation process of the tape production line 1000 described in the present application, no human participation is required throughout the process, and the efficiency and degree of automation are high. On the one hand, such a setting can reduce labor costs and labor intensity, and on the other hand, it can reduce the safety risks of manual operations, meet the needs of automated production, improve the quality of product tape while improving the efficiency of tape, and the entire set of production line facilities are complete and have high compatibility. It can meet different tape requirements according to the electronic control solution, realize diversified tape, and has a wide range of applications.

[0075] Specifically, see Figure 2 In one embodiment of the utility model, the positioning device 2 includes a first frame 21, a first conveying mechanism 22 and a first positioning adjustment mechanism 23. The first conveying mechanism 22 includes a plurality of first conveying rollers 221 rotatably connected relative to the first frame 21 and used to convey the product to be taped; the first positioning adjustment mechanism 23 includes two first positioning clamps 231 extending along the conveying direction of the first conveying rollers 221. The two first positioning clamps 231 are spaced apart along the length direction of the first conveying rollers 221 and are located above the first conveying rollers 221. The two first positioning clamps 231 can move closer to or away from each other to position the product to be taped. The product to be taped is loaded to the positioning station 11, and the plurality of the first conveying rollers 221 convey the product to be taped toward the first taping station 12. During the conveying process, the two first positioning clamps 231 position the product to be taped, and the position of the product to be taped is adjusted and conveyed to the first taping station 12. The positioning device 2 is provided to ensure that the product to be taped is arranged and positioned according to the required position, so that the product to be taped reaches the expected position and angle on the conveying path, so that the belt can be accurately tightened and fixed to the correct position of the product during the taping operation.

[0076] Among them, the first frame 21 is made of square tube welding or aluminum profile connection and assembly, which supports the installation of other components. The first frame 21 is connected with components such as foot cups, which can adjust the overall docking height of the device; the first transmission mechanism 22 is composed of a first transmission roller 221, a conveyor chain, a sprocket, a conveying motor, a chain cover, and a photoelectric transmission, etc. The conveying motor is mainly composed of a three-phase asynchronous motor, a reducer, a motor tensioning adjustment seat, etc., which provides power for the first transmission roller 221. The first transmission roller 221 is driven by the conveyor chain to rotate with the sprocket, and the first transmission roller 221 rotates to realize the function of conveying products. The chain cover protects the sprocket and the conveyor chain. The photoelectric transmission is a sensor, which can be used as a starting photoelectric or as an in-place photoelectric; the first positioning adjustment mechanism 23 is mainly composed of a slide rail, a slider, a connecting rod mechanism, a clamping cylinder, a first positioning clamping plate 231, etc., which is used to center the entire plate product after clamping, so as to facilitate the relevant process operations in the next step.

[0077] See also Figure 4 In one embodiment of the utility model, the lifting and rotating device 4 includes a second frame 41, a second conveying mechanism 42 arranged on the second frame 41, and a first lifting and rotating mechanism 43. The second conveying mechanism 42 includes a plurality of second conveying rollers 421 rotatably connected to the second frame 41, and is used to convey the product to be taped; a lifting port 422 is formed in the middle of the plurality of second conveying rollers 421 for the first lifting and rotating mechanism 43 to extend out, and the second conveying mechanism 42 is used to move the product to be taped into or out of the first lifting and rotating mechanism 43, and the first lifting and rotating mechanism 43 is used to drive the product to be taped to rotate. After the first taping device 3 taps the product to be taped in the width direction, the product is transferred to the first lifting and rotating mechanism 43 by the second conveying mechanism 42, and the first lifting and rotating mechanism 43 extends out of the lifting port 422 and drives the product to rise, and then drives the product to rotate in the length direction, and then descends and moves to the second taping station 14, and the second taping device 5 taps it in the length direction.

[0078] Among them, the second frame 41 is made of square tube welding or aluminum profile connection and assembly, which plays a supporting role in the installation of other components. The second frame 41 is connected with components such as foot cups, and the overall docking height of the device can be adjusted; the second transmission mechanism 42 is composed of a servo drive, a second transmission roller 421, a conveyor chain, a sprocket, a chain cover, and a photoelectric transmission. The second transmission roller 421 includes a double-sprocket roller and a single-sprocket roller. The double-sprocket roller has a double-sided sprocket design at both ends, and power can be output on both sides. The single-sprocket roller is a single-sided sprocket design and outputs power on one side. The servo drive mainly includes a servo motor, a planetary reducer, a driving sprocket, a chain, and a motor tensioner. The adjusting mechanism provides power for the second conveying roller 421 and is servo-controlled, so that the whole plate of goods can be accurately controlled by the data sent back by the SIOT database of the MES system. The chain cover protects the belt sprocket and the conveyor chain. The photoelectric sensor can be used as a starting photoelectric sensor or as an in-position photoelectric sensor. The first lifting and rotating mechanism 43 is mainly composed of a three-phase asynchronous frequency conversion motor, a driving gear, a rotating support bearing, a top plate, a lifting cylinder, a guide rod, a guide linear bearing, etc. It is mainly used to realize a 90° rotation of the whole plate product to facilitate the next strapping process. The overall hollow design ensures that products within a certain range of width can complete a 90° rotation.

[0079] See also Figure 6In one embodiment of the utility model, the first plate splitting device 7 includes a first frame 71, a third conveying mechanism 72, a card lifting mechanism 73, a card forking mechanism 74 and an anti-falling blocking mechanism 75. The third conveying mechanism 72 includes a plurality of third conveying rollers 721 extending along the length direction of the first frame 71. The plurality of third conveying rollers 721 are arranged at intervals along the width direction of the first frame 71 and are rotatably connected to the first frame 71 for conveying the product to be strapped. The card lifting mechanism 73 includes a card lifting seat 731, which moves along the height direction of the first frame 71. Installed on the first frame 71; the pallet forking mechanism 74 includes two first fork arms 741, and the two first fork arms 741 are movably installed on the pallet lifting seat 731 at intervals along the length direction of the first frame 71, and the two first fork arms 741 move toward or away from each other in the length direction of the first frame 71 to fork the entire stack of the turnover pallets; the anti-fall blocking mechanism 75 includes two anti-fall arms 751 movably installed on the first frame 71 at intervals along the length direction of the first frame 71, and the two anti-fall arms 751 move relative to or away from each other in the length direction of the first frame 71 to limit the entire stack of the turnover pallets. The entire stack of turnover pallets is loaded onto the third conveying roller 721, and the pallet lifting seat 731 cooperates with the two first fork arms 741 to fork a plurality of the turnover pallets and lift them upward so that the turnover pallets on the bottom layer are left on the third conveying roller 721. After the third conveying roller 721 conveys the turnover pallets on the bottom layer, the pallet lifting seat 731 cooperates with the first fork arms 741 to put back the lifted plurality of turnover pallets, and repeats the above operations to realize the sequential conveying of the turnover pallets; wherein, the belting production line 1000 includes a second panel separation device, and the first panel separation device 7 and the second panel separation device are arranged on both sides of the panel separation station 16 facing each other. The second panel separation device has the same structure as the first panel separation device 7, and two panel separation devices are arranged to accommodate turnover pallets of different sizes to improve the applicability of the production line.

[0080] Among them, the first frame 71 is made of square welding or aluminum profile connection and assembly, which plays a supporting role in the installation of other components. The first frame 71 is connected with components such as foot cups, and the overall docking height of the device can be adjusted; the pallet lifting mechanism 73 is mainly composed of a lifting motor with a brake, an active multi-row sprocket, a driven sprocket, a synchronous shaft, a lifting chain, a lifting guide slide rail slider, etc., which mainly completes the lifting of the entire stack of pallets except the last piece to achieve the effect of disassembling and separating the pallets; the pallet fork mechanism 74 is mainly composed of two groups of symmetrical first fork arms 741, a servo motor, a transmission mechanism, a ball screw, a guide slide rail slider, etc. The first fork arm 741 is installed on the ball screw to drive the first fork arm 741 to telescopic movement, fork the entire stack of turnover pallets, It can automatically calculate the position of pallets of different lengths and widths to better realize the fork plate function; the third conveying mechanism 72 is mainly composed of the third conveying roller 721, a servo motor, a planetary reducer, etc., so that the turnover pallets of different widths and lengths can be guaranteed to stop in the middle, and the first fork arm 741 can normally fork the plate every time to achieve the effect of removing the plate; the anti-reverse blocking mechanism 75 is mainly composed of two pairs of left and right telescopic cylinders and anti-reverse arms 751. After the plate is entered, the cylinder drives the anti-reverse arm 751 to extend to ensure that there will be no accidental tipping during the lifting process of the plate removal, ensure the safety of personnel, and the turnover pallet will not fall out; the first plate separation device 7 also includes a sealing plate, which is mainly made of sheet metal bending, and the first frame 71 is sealed on the appearance to achieve a safe and beautiful effect.

[0081] See also Figure 7The stacking device 8 includes a third frame 81, a fourth conveying mechanism 82, a lifting and positioning mechanism 83, a first lifting and blocking mechanism 84, a second frame 85, a fork-picking and transferring mechanism 86, and a fork-picking and lifting mechanism 87. The fourth conveying mechanism 82 includes a plurality of fourth conveying rollers 821 extending along the length direction of the third frame 81. The plurality of fourth conveying rollers 821 are arranged at intervals along the width direction of the third frame 81 and are rotatably connected to the third frame 81 for conveying the products to be strapped. The lifting and positioning mechanism 83 includes two second positioning clamps 831 arranged along the conveying direction of the fourth conveying rollers 821. The two second positioning clamps 831 are arranged at intervals along the length direction of the fourth conveying rollers 821 and are movably arranged along the height direction of the third frame 81. The two second positioning clamps 831 can be mutually They move closer to or away from each other to position the product to be taped; the first lifting and blocking mechanism 84 includes a first baffle 841 movably installed along the height direction of the third frame 81, and the first baffle 841 is arranged at the end of the third frame 81 away from the horizontal taping device 6; the second frame 85 is arranged close to the third frame 81; the fork-picking and transferring mechanism 86 includes a fork arm transfer seat 861, and the fork arm transfer seat 861 is movably arranged on the second frame 85 along the length direction of the second frame 85; the fork-picking and lifting mechanism 87 includes a fork arm lifting seat 871 and two second forks 872, the fork arm lifting seat 871 is movably arranged on the fork arm transfer seat 861 along the height direction of the fork arm transfer seat 861, and the two second forks 872 are arranged on the fork arm lifting seat 871 at intervals along the width direction of the fork arm transfer seat 861. When the completed strapping product is transferred to the stacking station 17, the fork arm transfer seat 861 drives the two second forks 872 to fork the completed strapping product, and the fork arm lifting seat 871 drives the completed strapping product to rise to a certain distance, and the turnover pallet is loaded onto the fourth conveying roller 821, and the two second positioning clamps 831 extend to clamp the turnover pallet, and the first baffle 841 extends to stop the turnover pallet. After the fork arm transfer seat 861 and the fork arm lifting seat 871 drive the second fork arm 872 to move to place the completed strapping product on the turnover pallet, the second positioning clamps 831 and the first baffle 841 are both recovered, and the completed stacking product is conveyed and unloaded into storage.

[0082] Among them, the second frame 85 is made of square tube welding or aluminum profile connection and assembly, which supports the installation of other components. The second frame 85 is connected with parts such as foot cups, which can adjust the overall docking height of the equipment; the fork-picking and loading mechanism 86 is mainly composed of gear racks, slide rails, sliders, servo motors, planetary reducers, etc., to drive the fork-picking and lifting mechanism 87 to extend and retract forward and backward; the fork-picking and lifting mechanism 87 is mainly composed of brake servo motors, planetary reducers, slide rails, sliders, transmission chains, sprockets, synchronous shafts, fork arm installation mechanisms, etc., to complete the parameterized automatic adjustment of the stacking position of different pallet heights to realize product forking and stacking; the second fork arm 872 is made of 40CR material, It is formed by high-temperature forging, has high strength and stronger load-bearing capacity; the stacking device 8 also includes a fork arm adjustment mechanism, which adopts a self-locking card slot structure design, which can be lifted to slide and dropped to lock, and the adjustment is simple and applicable; the third frame 81 and the first frame 21, the fourth conveying mechanism 82 and the first conveying mechanism 22 are all of the same structure, which will not be repeated here; the first lifting and blocking mechanism 84 is mainly composed of a lifting cylinder, a guide rod, a linear bearing, a first baffle 841, etc., which is used to prevent the entire plate of goods from slipping; the lifting and positioning mechanism 83 is mainly composed of a lifting cylinder, a second positioning clamping plate 831, a slider, a slide rail, a servo motor, a planetary reducer, etc., which is used to position the turnover card to achieve more precise stacking of plates.

[0083] See also Figure 3The first strapping device 3 includes a fourth frame 31, a fifth conveying mechanism 32, a first synchronous lifting mechanism 33, a third frame 34, a strapping lifting mechanism 35 and a strapping machine 36, wherein the fifth conveying mechanism 32 includes a plurality of fifth conveying rollers 321 extending along the length direction of the fourth frame 31, and the plurality of fifth conveying rollers 321 are spaced apart along the width direction of the fourth frame 31 and are rotatably connected to the fourth frame 31; the first synchronous lifting mechanism 33 includes a plurality of first lifting plates 331 movably arranged on the fourth frame 31, and a portion of the plurality of first lifting plates 331 can extend out of the fifth conveying rollers 321; the third frame 34 is arranged close to the fourth frame 31; the strapping lifting mechanism 35 includes a strapping lifting seat 351, and the strapping lifting seat 351 is movably arranged on the third frame 34 along the height direction of the third frame 34; the strapping machine 36 includes a belt path 361, and the belt path 361 is connected to the strapping lifting seat 351. The product to be taped is transferred to the fifth conveyor roller 321, and the type of pallet is determined based on the data of the product to be taped obtained by MES. If the supporting pallet of the product to be taped is a US-standard pallet, the first lifting plate 331 drives the product to be taped, and the taping lifting mechanism 35 drives the belt path 361 to move down to the product height, and the taping machine 36 taps the product in the width direction; if the supporting pallet of the product to be taped is a common pallet, the first lifting plate 331 does not lift, and the taping lifting mechanism 35 directly drives the belt path 361 to move down to the product height, and the taping machine 36 taps the product in the width direction.

[0084] Among them, the fourth frame 31 and the first frame 21, the fifth conveying mechanism 32 and the first conveying mechanism 22, the second belting device 5 and the first belting device 3 (except the first synchronous lifting mechanism 33) are all of the same structure, which will not be repeated here; the third frame 34 is made of square tube welding or aluminum profile connection and assembly, which supports the installation of other components. The third frame 34 is connected with components such as foot cups, and the overall docking height of the equipment can be adjusted; the first synchronous lifting mechanism 33 is mainly composed of a gear box, a rack, a gear, a bearing, a flange, a bushing, a shaft, a synchronous transmission shaft, a coupling, a lifting cylinder, etc., which relies on the lifting of cylinders installed in four positions to drive the synchronous lifter to perform a smooth and synchronous lifting effect to achieve a lifting effect; the belt lifting Mechanism 35 is mainly composed of a servo motor, a planetary reducer, a synchronous shaft, a supporting bearing, a lifting mechanism, a belt guide mechanism, a belt leakage detection system, etc. The servo motor provides power output for the belt lifting mechanism 35, and the servo motor can be automatically adjusted according to the whole board height data provided by SIOT of the MES system; the planetary reducer is connected to the servo motor, and the torque and load of the servo motor are increased by the reduction gear reduction ratio. A synchronous wheel is installed on the output shaft of the planetary reducer to provide an output power end for power output and is connected to the driven wheel on the synchronous shaft; the synchronous shaft is connected to the lifting mechanisms on both sides, a driven synchronous wheel is installed in the middle of the synchronous shaft, and synchronous wheels and synchronous belts are installed at both ends. The lifting mechanism is installed on the synchronous belt and rises and falls with the synchronous belt; synchronous shafts are installed at both ends It is installed on the supporting bearing to prevent the synchronous shaft from being too long and deformed, and plays a supporting role; the lifting mechanism is mainly composed of slide rails, sliders, synchronous wheels, synchronous belts, and synchronous belt tensioning adjustment mechanisms installed symmetrically on both sides, which are used to lift the guide belt mechanism for lifting and position control; the guide belt mechanism is mainly composed of a guide plate with an inclined surface design, which guides the belt into the oblique seam during the strapping process to ensure that the strapping position does not shift and that the strapping is performed accurately at the required position; the strap leakage detection is mainly composed of a tension detection sensor, a strapping plate, etc. The strapping belt is hit on the strapping plate, and the strapping plate transmits the tension to the tension sensor to detect whether the strapping meets the strapping requirements, accurately detect whether the strapping is good, and ensure that there is no leakage of defective strapping; the strapping machine 36 mainly completes the clamping positioning and single-layer surrounding of the single-layer grouped products The film anti-falling system is mainly composed of a control box, a tape reel, a movement, a tape track 361 adjustment base, a tape track 361, a corner connector, a sword-piercing telescopic mechanism, etc. The control box is composed of a circuit breaker, a PLC, a touch screen, a contactor, a terminal block, etc., and is an electrical control system for the tape-tying equipment; the tape reel is mainly composed of a strapping tape loading tray, a tape feeding mechanism, a tape feeding motor, a tape reel brake, etc., which provide materials for the operation of the equipment; the movement is mainly composed of a standard movement, a tape track 361, a tape feeding wheel, a curling head, etc., which completes the functions of tape feeding, tape melting, tape pressing, and tape retracting; the tape track 361 adjustment base is designed to be separated from the third frame 34, in order to prevent the sword-piercing telescopic mechanism from falling after being extended and colliding with the connection of the tape track 361, and can be independently adjusted in height to ensure the stability of the equipment;The beltway 361 is mainly composed of brushes, belt pressing plates, springs, auxiliary belt feeding motors, auxiliary belt feeding wheels, etc. The brushes are used to prevent the belt from shifting too much during belt collection, resulting in ribbon drifting; the adapter connector uses a metal corner connector, which is stable and wear-resistant to ensure the stability of the equipment. ;

[0085] See also Figure 5 The horizontal strapping device 6 includes a fifth frame 61, a sixth conveying mechanism 62, a second positioning and adjusting mechanism 63, a fourth frame 64 and a horizontal strapping machine 65. The sixth conveying mechanism 62 includes a plurality of sixth conveying rollers 621 extending along the length direction of the fifth frame 61. The plurality of sixth conveying rollers 621 are spaced apart along the width direction of the fifth frame 61 and are rotatably connected to the fifth frame 61. The second positioning and adjusting mechanism 63 includes two third positioning clamps 631 extending along the conveying direction of the sixth conveying rollers 621. The two third positioning clamps 631 are spaced apart along the length direction of the sixth conveying rollers 621 and are located above the sixth conveying rollers 621. The two third positioning clamps 631 can move toward or away from each other to position the product to be strapped. The fourth frame 64 is arranged close to the fifth frame 61. The horizontal strapping machine 65 is movably arranged on the fourth frame 64 along the height direction of the fourth frame 64. The products taped in length and width directions are conveyed to the sixth conveying roller 621, the third positioning clamping plate 631 positions the products, and the horizontal taping machine 65 determines the taping position according to the product height and tapes in height direction.

[0086] Among them, the second positioning and adjusting mechanism 63 is mainly composed of a slide rail, a slider, a connecting rod mechanism, a clamping cylinder, a third positioning clamping plate 631, etc., which can clamp the whole plate product and position it in the center, so as to facilitate the next process operation; the horizontal strapping machine 65 is mainly composed of a lifting frame, a strapping machine movement, a belt track 361 and a frame, a guide mechanism, a belt bin, etc.; the lifting frame is mainly made of welded channel steel and is used for the installation of T-type slide rails. Chains, sprockets and transmission mechanisms are installed on it. It is driven by a servo motor. The position of the horizontal strapping is determined according to the data obtained by MES, and different batches are automatically adjusted; the strapping machine movement is mainly composed of standard It is composed of a standard movement, a belt track 361, a belt feeding wheel, a curling head, etc., which can complete the functions of belt feeding, belt melting, belt pressing and belt unwinding. It is controlled by a metal proximity switch when in place and is compatible with all pallets with a certain width range; the belt track 361 and the frame are mainly composed of a brush, a belt pressing plate, a spring, an auxiliary belt feeding motor, an auxiliary belt feeding wheel, etc. The brush is used to prevent the belt from shifting too much during belt collection and causing the belt to float. The frame is made of aluminum profiles to reduce the lifting load and the falling of the frame and cause the belt to be tilted; the guide mechanism is mainly composed of a cylinder, a guide rod, a linear bearing, etc. It relies on the cylinder to provide power for extension and retraction. When it is extended into place, a pressure plate metal proximity switch is used, and the belt starts to be pressed when it is in place.

[0087] For further information, see Figure 1 and Figures 8 to 10In one embodiment of the utility model, the machine base 1 includes a product loading station 18, and the product loading station 18 is arranged in front of the positioning station 11. The strapping production line 1000 includes a product loading device 9, and the product loading device 9 is arranged in front of the product loading station 18. The product loading device 9 includes a sixth frame 91 and a seventh conveying mechanism 92. The seventh conveying mechanism 92 includes a plurality of seventh conveying rollers 921 rotatably connected relative to the sixth frame 91, and is used to convey the product to be strapped; the machine base 1 includes a lifting and rotating weighing station 19, and the strapping production line 1000 includes a lifting and rotating weighing device 100, and the lifting and rotating weighing station 19 is arranged between the second strapping station 14 and the The lifting and rotating weighing device 100 is arranged at the lifting and rotating weighing station 19 between the horizontal strapping stations 15, and the lifting and rotating weighing device 100 includes a seventh frame 110, an eighth conveying mechanism 120 arranged on the seventh frame 110, a second lifting and rotating mechanism 130 and a weighing mechanism 140, the eighth conveying mechanism 120 includes a plurality of eighth conveying rollers 121 rotatably connected relative to the seventh frame 110, and is used to convey the product to be strapped, and the middle parts of the plurality of eighth conveying rollers 121 are formed with openings 122 for the second lifting and rotating mechanism 130 to extend out, and the eighth conveying mechanism 120 is used to move the product to be strapped into or out of the second lifting and rotating mechanism 130, The second lifting and rotating mechanism 130 is used to drive the product to be strapped to rotate, and the weighing mechanism 140 is arranged under the seventh frame 110, and is used to weigh the product to be strapped; the machine base 1 includes a product unloading station 101, and the product unloading station 101 is arranged behind the horizontal strapping station 15, and the strapping production line 1000 includes a product unloading device 200, and the product unloading device 200 is arranged at the product unloading station 101, and the product unloading device 200 includes an eighth frame 210, a ninth conveying mechanism 220, a third positioning adjustment mechanism 230 and a second lifting blocking mechanism 240, and the ninth conveying mechanism 220 includes a plurality of rotatably connected relative to the eighth frame 210 The ninth conveying roller 220a is used to convey the product to be taped; the third positioning adjustment mechanism 230 includes two fourth positioning clamps 230a extending along the conveying direction of the ninth conveying roller 220a, and the two fourth positioning clamps 230a are spaced apart along the length direction of the ninth conveying roller 220a and are located above the ninth conveying roller 220a. The two fourth positioning clamps 230a can move closer to or away from each other to position the taped product; the second lifting and blocking mechanism 240 includes a second baffle 240a movably installed along the height direction of the eighth frame 210, and the second baffle 240a is arranged at the end of the eighth frame 210 away from the stacking device 8.

[0088] The product to be taped is loaded onto the product loading station 18 and transferred to the positioning station 11. The positioning device 2 positions the product to be taped and then transfers it to the first taping station 12. The first taping device 3 tapes the product to be taped in the width direction and then transfers it to the lifting and rotating station 13. The lifting and rotating device 4 drives the product to be taped to rotate in the length direction and then transfers it to the second taping station 14. The second taping device 5 taps the product to be taped in the length direction and then transfers it to the horizontal taping station 15. The horizontal strapping device 6 straps the product to be strapped in the height direction and transmits it to the lifting and rotating weighing station 19. The lifting and rotating weighing device 100 drives the product to the position before strapping and transfers it to the stacking station 17. During this process, the first plate dividing device 7 distributes the turnover pallet and transmits it to the stacking station 17. The stacking device 8 puts the strapped product on the turnover pallet and transfers it to the product unloading station 101. The product unloading device 200 transfers the product into storage.

[0089] Among them, the sixth frame 91 is made of square tube welding or aluminum profile connection and assembly, which supports the installation of other components. The sixth frame 91 is connected with components such as foot cups, which can adjust the overall docking height of the equipment; the seventh transmission mechanism 92 is composed of the seventh transmission roller 921, conveyor chain, sprocket, conveyor motor, chain cover, and opposing photoelectric, etc. The conveyor motor is mainly composed of a three-phase asynchronous motor, a reducer, a motor tensioning adjustment seat, etc., which provides power for the seventh transmission roller 921. The seventh transmission roller 921 is driven by the conveyor chain to rotate the sprocket, and the seventh transmission roller 921 rotates to realize the function of conveying products. The chain cover protects the sprocket and the conveyor chain. The opposing photoelectric is a sensor, which can be used as a starting photoelectric or as an in-place photoelectric.

[0090] The seventh frame 110 is made of square tube welding or aluminum profile connection and assembly, and plays a supporting role in the installation of other components. The seventh frame 110 is connected with components such as foot cups, and the overall docking height of the equipment can be adjusted. It is installed on the weighing mechanism 140; the eighth conveying mechanism 120 is composed of an eighth conveying roller 121, a conveying chain, a sprocket, a conveying motor, a chain cover, and a photoelectric transmission. The conveying motor is mainly composed of a three-phase asynchronous motor, a reducer, a motor tension adjustment seat, etc., which provides power for the eighth conveying roller 121. The eighth conveying roller 121 is driven by the conveying chain to rotate with the sprocket. The eighth conveying roller 121 rotates to realize the function of conveying products. The chain cover is for the belt The sprocket and conveyor chain play a protective role, and the opposing photoelectric is a sensor, which can be used as a starting photoelectric or as an in-place photoelectric; the second lifting and rotating mechanism 130 is mainly composed of a three-phase asynchronous frequency conversion motor, a driving gear, a rotating support bearing, a top plate, a lifting cylinder, a guide rod, a guide linear bearing, etc., mainly to achieve a 90° rotation of the entire plate product to facilitate the next strapping process. The overall hollow design ensures that products within a certain range of width can complete a 90° rotation; the weighing mechanism 140 is mainly composed of a weighing sensor, a weighing base plate, a weighing foot cup, a weighing display, a weighing network module, etc., and its main function is to complete the weighing of the entire plate product and check whether there is any missing product.

[0091] The eighth frame 210 is made of square tube welding or aluminum profile connection and assembly, and plays a supporting role in the installation of other components. The eighth frame 210 is connected with components such as foot cups, and the overall docking height of the equipment can be adjusted; the ninth transmission mechanism 220 is composed of a ninth transmission roller shaft 220a, a conveyor chain, a sprocket, a conveyor motor, a chain cover, and a photoelectric transmission, etc. The conveyor motor is mainly composed of a three-phase asynchronous motor, a reducer, a motor tension adjustment seat, etc., which provides power for the ninth transmission roller shaft 220a. The ninth transmission roller shaft 220a is driven by the conveyor chain to rotate with the sprocket, and the ninth The conveying roller 220a rotates to realize the function of conveying products, the chain cover protects the sprocket and the conveying chain, and the reflected photoelectric is a sensor, which can be used as a starting photoelectric or as an in-position photoelectric; the third positioning adjustment mechanism 230 is mainly composed of a slide rail, a slider, a connecting rod mechanism, a clamping cylinder, a fourth positioning clamping plate 230a, etc., which clamps the whole plate product and centers it to facilitate the next process operation; the second lifting and blocking mechanism 240 is mainly composed of a lifting cylinder, a guide rod, a linear bearing, a second baffle 240a, etc., which is used to prevent the whole plate of goods from slipping.

[0092] For further information, see Figure 1 , Fig.11 as well as Fig.12In one embodiment of the utility model, the base 1 further comprises a lifting and transferring station 102 and a lifting and positioning station 103, and the lifting and transferring station 102 and the lifting and positioning station 103 are sequentially arranged between the plate separation station 16 and the plate stacking station 17 along the transverse direction of the base 1, and the strapping production line 1000 further comprises a lifting and transferring device 300 and a lifting and positioning device 400; the lifting and transferring device 300 is arranged at the lifting and transferring station 102, and the lifting The transfer device 300 includes a ninth frame 310, a tenth conveying mechanism 320, and a lifting and transferring mechanism 330. The tenth conveying mechanism 320 includes a plurality of tenth conveying rollers 320a rotatably connected to the ninth frame 310. The lifting and transferring mechanism 330 is arranged on the ninth frame 310 along the extension direction of the tenth conveying rollers 320a, and is movably arranged between two adjacent tenth conveying rollers 320a along the height direction of the ninth frame 310. The lifting and positioning device 400 is arranged at the lifting and positioning station 103, and the lifting and positioning device 400 includes a tenth frame 410, an eleventh conveying mechanism 420, a second synchronous lifting mechanism 430 and a fourth positioning and adjusting mechanism 440. The eleventh conveying mechanism 420 includes a plurality of eleventh conveying rollers 420a rotatably connected relative to the tenth frame 410; the second synchronous lifting mechanism 430 includes a second lifting plate 430a movably arranged on the tenth frame 410; the fourth positioning and adjusting mechanism 440 includes two fifth positioning clamps 440a extending along the conveying direction of the eleventh conveying roller 420a, the two fifth positioning clamps 440a are arranged at intervals along the length direction of the eleventh conveying roller 420a, and are connected to the second lifting plate 430a and located above the eleventh conveying roller 420a, and the two fifth positioning clamps 440a can move closer to or away from each other to position the turnover pallet.

[0093] After the turnover pallet is distributed by the panel separation device, the lifting and transferring mechanism 330 extends out to transfer the turnover pallet from the panel separation station 16 to the lifting and transferring station 102. When the turnover pallet completely reaches the lifting and transferring station 102, the lifting and transferring mechanism 330 is recovered, and the tenth conveying mechanism 320 transfers the turnover pallet to the lifting and positioning station 103. The second synchronous lifting mechanism 430 drives the second lifting plate 430a to rise, so as to drive the fifth positioning clamping plate 440a to extend to a certain height and position the turnover pallet, and then the eleventh conveying mechanism 420 conveys it to the stacking station 17.

[0094] Among them, the jacking and transferring mechanism 330 is mainly composed of a lifting cylinder, a synchronous lifter, a coupling, a synchronous shaft, a multi-row transfer chain, a chain support keel, a chain conveying motor, etc., and it mainly completes the jacking and transferring of the board after the board is removed by the board separation device to the tenth conveying roller 320a, so as to realize the transportation from one direction to another direction; the second synchronous jacking mechanism 430 is mainly composed of a gear box, a rack, a gear, a bearing, a flange, a bushing, a shaft, a synchronous transmission shaft, a coupling, a lifting cylinder, etc., and relies on the lifting of cylinders installed in four positions to drive the synchronous lifter to perform a smooth and synchronous lifting effect to achieve a jacking effect; the fourth positioning adjustment mechanism 440 is mainly composed of a slide rail, a slider, a connecting rod mechanism, a clamping cylinder, a fifth positioning clamping plate 440a, etc., which clamps the whole plate of goods and positions it in the center to facilitate the next process operation.

[0095] In addition, see Figure 1 The base 1 also includes a manual operation station 104, which is located behind the stacking station 17. The strapping production line 1000 also includes a chain plate line device 500 and a manual operation platform 600 located at the manual operation station 104; the chain plate line device 500 is mainly composed of a frame, a chain plate, a motor, a transmission mechanism, a transmission shaft, a sprocket, etc.; the frame is made of square welding or aluminum profile connection assembly, which supports the installation of other components, and the frame is connected There are parts such as foot cups, which can adjust the overall docking height of the equipment; the chain plate is made of bent stainless steel plate, and all are fixed with anti-loosening nuts to ensure that the chain plate will not loosen during long-term use; the motor provides power for the chain plate line, mainly composed of a three-phase asynchronous motor, a reducer, a driving sprocket, and a transmission chain; the transmission mechanism is mainly composed of a driving shaft, a driven shaft, a driving sprocket, a driven sprocket, a chain, a keel, etc. The chain plate is installed on the chain, and the chain drives the chain plate to drive the chain plate line transmission to realize product transmission.

[0096] The manual work platform 600 is mainly composed of a primary work platform, a secondary work platform, handrails and guardrails; the primary work platform is made of square tube welding, and the surface is sealed with anti-skid patterned steel plates, which is convenient for workers to stand and work, and the safety platform is outside the safety grating; the secondary work platform is made of square tube welding, and the surface is sealed with anti-skid patterned steel plates, which is convenient for workers to stand and work; the handrails and guardrails are safe protection to prevent people from falling into the line body and preventing people from being injured.

[0097] The strapping production line 1000 also includes an information entry device 700, which includes at least one of a turnover pallet barcode scanner and a whole plate barcode scanner. The information entry device 700 can be composed of a barcode scanner or a scanning camera to complete the scanning of the pallet barcode and the photo scanning of the whole plate identification card, and upload them to the PLC control system. The PLC uploads them to the MES system according to the network interface protocol to complete the functions of AGV automatic calling and whole plate binding, so as to facilitate the subsequent shipment of the whole plate product.

[0098] In some embodiments, the strapping production line 1000 also includes a safety protection system 800, which includes at least one of a safety net, a safety door, a magnetic door lock, a safety grating, a vacuum alarm, a low pressure alarm, a torque alarm, a tension alarm, and a safety alarm. The safety protection system 800 can ensure the safety of the equipment during operation.

[0099] It is understandable that when the strapping production line 1000 is actually in operation, it needs to face a variety of different strapping requirements. The strapping production line 1000 can make adaptive adjustments according to actual needs, increase relevant steps or reduce relevant steps. The strapping production line 1000 has the advantages of high integration, strong compatibility and high interconnection. The strapping process does not require human intervention and has strong applicability.

[0100] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A strapping production line, characterized in that: include: A machine base, wherein the machine base is formed with a plurality of workstations, including a positioning station, a first strapping station, a lifting and rotating station, a second strapping station, a horizontal strapping station, a plate separation station, and a plate stacking station, wherein the positioning station, the first strapping station, the lifting and rotating station, the second strapping station, the horizontal strapping station, and the plate stacking station are sequentially arranged along the longitudinal direction of the machine base, and the plate separation station is connected to the plate stacking station along the transverse direction of the machine base; A positioning device, which is arranged at the positioning station and is used to load and position the product to be taped and transfer it to the first taping station; A first strapping device, which is disposed at the first strapping station and is used to strap the product to be strapped in the width direction and feed it to the lifting and rotating station; A lifting and rotating device, which is arranged at the lifting and rotating station and is used to drive the product to be strapped to rotate; A second strapping device, which is disposed at the second strapping station and is used to strap the product to be strapped in the length direction and feed it to the horizontal strapping station; A horizontal strapping device, which is arranged at the horizontal strapping station and is used to strap the product to be strapped in the height direction and feed it to the plate stacking station; A first plate-separating device, which is disposed at the plate-separating station and is used to distribute turnover pallets and feed them to the plate-stacking station; and A stacking device is arranged at the stacking station and is used to place the strapped products onto the turnover pallet and transfer the unloading.

2. The strapping production line according to claim 1, characterized in that: The positioning device includes a first frame, a first conveying mechanism and a first positioning adjustment mechanism. The first conveying mechanism includes a plurality of first conveying rollers rotatably connected relative to the first frame and used to convey the product to be strapped. The first positioning adjustment mechanism includes two first positioning clamps extending along the conveying direction of the first conveying rollers. The two first positioning clamps are spaced apart along the length direction of the first conveying rollers and are located above the first conveying rollers. The two first positioning clamps can move closer to or away from each other to position the product to be strapped.

3. The strapping production line according to claim 1, characterized in that: The lifting and rotating device includes a second frame, a second conveying mechanism arranged on the second frame, and a first lifting and rotating mechanism. The second conveying mechanism includes a plurality of second conveying rollers rotatably connected relative to the second frame, and is used to convey the product to be belted. A lifting opening for the first lifting and rotating mechanism to extend is formed in the middle of the plurality of second conveying rollers. The second conveying mechanism is used to move the product to be belted into or out of the first lifting and rotating mechanism. The first lifting and rotating mechanism is used to drive the product to be belted to rotate.

4. The strapping production line according to claim 1, characterized in that: The first panel splitting device comprises: First rack; A third conveying mechanism, the third conveying mechanism comprising a plurality of third conveying rollers extending along the length direction of the first frame, the plurality of third conveying rollers being arranged at intervals along the width direction of the first frame and being rotatably connected to the first frame for conveying the product to be taped; A cardboard lifting mechanism, the cardboard lifting mechanism comprising a cardboard lifting seat, the cardboard lifting seat being movably mounted on the first frame along a height direction of the first frame; A pallet forking mechanism, the pallet forking mechanism comprising two first forks, the two first forks being movably installed on the pallet lifting seat at intervals along the length direction of the first frame, the two first forks moving towards or away from each other in the length direction of the first frame to fork a whole stack of turnover pallets; An anti-fall blocking mechanism includes two anti-fall arms movably installed on the first frame at intervals along the length direction of the first frame, and the two anti-fall arms move relative to or away from each other in the length direction of the first frame to limit the entire stack of turnover pallets.

5. The strapping production line according to claim 1, characterized in that: The plate stacking device comprises: The third frame; A fourth conveying mechanism, the fourth conveying mechanism comprising a plurality of fourth conveying rollers extending along the length direction of the third frame, the plurality of fourth conveying rollers being arranged at intervals along the width direction of the third frame and being rotatably connected to the third frame for conveying the product to be strapped; A lifting and positioning mechanism, the lifting and positioning mechanism comprises two second positioning clamping plates arranged along the conveying direction of the fourth conveying roller shaft, the two second positioning clamping plates are arranged at intervals along the length direction of the fourth conveying roller shaft, and are movably arranged along the height direction of the third frame body, and the two second positioning clamping plates can move closer to or away from each other to position the product to be strapped; A first lifting and blocking mechanism, the first lifting and blocking mechanism comprising a first baffle movably installed along the height direction of the third frame, the first baffle being arranged at one end of the third frame away from the horizontal strapping device; A second frame, the second frame is arranged close to the third frame; A fork-picking and transferring mechanism, the fork-picking and transferring mechanism comprising a fork-arm transferring seat, the fork-arm transferring seat being movably arranged on the second frame along the length direction of the second frame; The fork-picking lifting mechanism comprises a fork arm lifting seat and two second forks, wherein the fork arm lifting seat is movably arranged on the fork arm transfer seat along the height direction of the fork arm transfer seat, and the two second forks are arranged on the fork arm lifting seat at intervals along the width direction of the fork arm transfer seat.

6. The strapping production line according to claim 1, characterized in that: The first strapping device comprises: The fourth frame; a fifth conveying mechanism, the fifth conveying mechanism comprising a plurality of fifth conveying rollers extending along the length direction of the fourth frame, the plurality of fifth conveying rollers being arranged at intervals along the width direction of the fourth frame and being rotatably connected to the fourth frame; A first synchronous lifting mechanism, the first synchronous lifting mechanism comprising a plurality of first lifting plates movably disposed on the fourth frame, and a portion of the structures of the plurality of first lifting plates being able to extend out of the fifth conveying roller shaft; A third frame, the third frame is arranged close to the fourth frame; A strap lifting mechanism, the strap lifting mechanism comprising a strap lifting seat, the strap lifting seat being movably disposed on the third frame along a height direction of the third frame; The strapping machine comprises a strapping track, and the strapping track is connected to the strapping lifting seat.

7. The strapping production line according to claim 1, characterized in that: The horizontal strapping device comprises: The fifth frame; a sixth conveying mechanism, the sixth conveying mechanism comprising a plurality of sixth conveying rollers extending along the length direction of the fifth frame, the plurality of sixth conveying rollers being arranged at intervals along the width direction of the fifth frame and being rotatably connected to the fifth frame; A second positioning and adjusting mechanism, the second positioning and adjusting mechanism comprises two third positioning clamping plates extending along the conveying direction of the sixth conveying roller, the two third positioning clamping plates are arranged at intervals along the length direction of the sixth conveying roller, and are located above the sixth conveying roller, the two third positioning clamping plates can move closer to or away from each other to position the product to be strapped; A fourth frame, the fourth frame is arranged close to the fifth frame; A horizontal strapping machine is movably arranged on the fourth frame along the height direction of the fourth frame.

8. The strapping production line according to any one of claims 1 to 7, characterized in that: The machine base includes a product loading station, the product loading station is arranged in front of the positioning station, the strapping production line includes a product loading device, the product loading device is arranged at the product loading station, the product loading device includes a sixth frame and a seventh conveying mechanism, the seventh conveying mechanism includes a plurality of seventh conveying rollers rotatably connected relative to the sixth frame, and is used to convey the product to be strapped; and / or The machine base includes a lifting and rotating weighing station, the strapping production line includes a lifting and rotating weighing device, the lifting and rotating weighing station is arranged between the second strapping station and the horizontal strapping station, the lifting and rotating weighing device is arranged at the lifting and rotating weighing station, the lifting and rotating weighing device includes a seventh frame, an eighth conveying mechanism arranged on the seventh frame, a second lifting and rotating mechanism and a weighing mechanism, the middle part of the eighth conveying mechanism is formed with an opening for the second lifting and rotating mechanism to extend out, the eighth conveying mechanism is used to move the product to be strapped into or out of the second lifting and rotating mechanism, the second lifting and rotating mechanism is used to drive the product to be strapped to rotate, and the weighing mechanism is arranged below the seventh frame and is used to weigh the product to be strapped; and / or The machine base includes a product unloading station, which is arranged behind the horizontal strapping station. The strapping production line includes a product unloading device, which is arranged at the product unloading station. The product unloading device includes an eighth frame, a ninth conveying mechanism, a third positioning adjustment mechanism and a second lifting and blocking mechanism. The ninth conveying mechanism includes a plurality of ninth conveying rollers rotatably connected relative to the eighth frame and used to convey the product to be strapped; the third positioning adjustment mechanism includes two fourth positioning clamps extending along the conveying direction of the ninth conveying rollers, the two fourth positioning clamps are spaced apart along the length direction of the ninth conveying rollers and are located above the ninth conveying rollers, and the two fourth positioning clamps can move closer to or away from each other to position the strapped product; the second lifting and blocking mechanism includes a second baffle movably installed along the height direction of the eighth frame, and the second baffle is arranged at one end of the eighth frame away from the stacking device.

9. The strapping production line according to any one of claims 1 to 7, characterized in that: The machine base further includes a lifting and transferring station and a lifting and positioning station, and the lifting and transferring station and the lifting and positioning station are sequentially arranged between the plate separation station and the plate stacking station along the transverse direction of the machine base, and the strapping production line further includes a lifting and transferring device and a lifting and positioning device; The lifting and transferring device is arranged at the lifting and transferring station, and the lifting and transferring device comprises a ninth frame, a tenth conveying mechanism and a lifting and transferring mechanism, the tenth conveying mechanism comprises a plurality of tenth conveying rollers rotatably connected relative to the ninth frame, the lifting and transferring mechanism is arranged on the ninth frame along the extension direction of the tenth conveying rollers, and is movably arranged between two adjacent tenth conveying rollers along the height direction of the ninth frame; The lifting and positioning device is arranged at the lifting and positioning station, and the lifting and positioning device includes a tenth frame, an eleventh conveying mechanism, a second synchronous lifting mechanism and a fourth positioning and adjusting mechanism. The eleventh conveying mechanism includes a plurality of eleventh conveying rollers rotatably connected relative to the tenth frame; the second synchronous lifting mechanism includes a second lifting plate movably arranged on the tenth frame; the fourth positioning and adjusting mechanism includes two fifth positioning clamps extending along the conveying direction of the eleventh conveying rollers, the two fifth positioning clamps are spaced apart along the length direction of the eleventh conveying rollers, and are connected to the second lifting plate and located above the eleventh conveying rollers, and the two fifth positioning clamps can move closer to or away from each other to position the turnover pallet.

10. The strapping production line according to any one of claims 1 to 7, characterized in that: The machine base further comprises a manual operation station, which is arranged behind the plate stacking station, and the strapping production line further comprises a chain plate line device and a manual operation platform arranged at the manual operation station; and / or The strapping production line further includes an information entry device, which includes at least one of a turnover pallet barcode scanner and a whole-board barcode scanner; and / or The strapping production line also includes a safety protection system, which includes at least one of a safety net, a safety door, a magnetic door lock, a safety grating, a vacuum alarm, a low pressure alarm, a torque alarm, a tension alarm, and a safety alarm.