This invention belongs to the field of
grinding disc
manufacturing technology, specifically relating to
a diamond positioning and implanted
grinding disc and its manufacturing method. The
grinding disc substrate undergoes a series of processes including
degreasing and activation treatments, followed by basic
nickel plating to form a base
nickel plating layer. Then, using
photolithography, a photosensitive dry film pattern with pre-drilled micro-holes is created on the surface of the
nickel plating layer.
Adhesive is then applied to fill the micro-holes, and
diamond abrasive grains are implanted, ensuring the sharp corners remain upwards for
initial fixation. Finally, the photosensitive dry film is removed, and a thicker nickel plating reinforcement treatment is performed, ensuring the
diamond abrasive grains are firmly encapsulated by the nickel plating layer. This method utilizes
photolithography to achieve precise positioning and uniform distribution of the
diamond abrasive grains on the
substrate surface, and through
process control, maintains the abrasive grains in a favorable
cutting posture with their sharp corners upwards, significantly enhancing the grain holding strength and effectively preventing loosening, collapse, or detachment. The resulting grinding disc exhibits superior
cutting efficiency and stability.