Production process of PU (polyurethane) solvent-free leather by applying antibacterial material for removing formaldehyde peculiar smell

A formaldehyde odor and antibacterial material technology, applied in textiles and papermaking, etc., can solve problems such as harmful and leather formaldehyde odor, and achieve the effect of fresh ambient air, increase indoor oxygen content, and maintain fresh air

Pending Publication Date: 2022-06-17
江门市华丽兴新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Leather is widely used in automobiles, home decoration, corporate offices, shoes, clothes, etc., and has a wide range of uses. The prior art leather on the market is relatively common in formula and production,

Method used

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  • Production process of PU (polyurethane) solvent-free leather by applying antibacterial material for removing formaldehyde peculiar smell

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[0023]下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。

[0024]本发明提供了如图1所示的一种除甲醛异味抗菌材料应用于PU无溶剂皮革生产工艺，具体包括以下步骤：

[0025]S1、面层原料的混合配置：取分量比例为37％的高弹PVC粉、45％的增塑剂、1.5％的着色剂、11％的增强剂、1.1％的热稳定剂、3.7％的改性弹性体以及0.1％的纳米光触媒放入搅拌机内进行搅拌混合制得面层原料；

[0026]S2、基布定型：取真丝绒基布作为基布层置于定型机上进行放料定型；

[0027]S3、压延贴合：将步骤S1中配好的面层原料通过滚筒式皮革粘合机涂刮于真丝绒基布上，实现真丝绒基布与面层原料的压延贴合；

[0028]S4、高温发泡：将步骤S3中压延贴合后的皮革送入皮革输送通道加热进行高温发泡，冷却后再次进入烘箱进行二次烘干；

[0029]S5、表面压纹处理：步骤S4中二次烘干的皮革输出皮革输送通道，冷却后进行表面压纹处理，冷却定型制得除甲醛异味抗菌的皮革；

[0030]S6、检验分卷：对步骤S5中制得的皮革进行产品全检，检测后对皮革进行分卷；

[0031]S7、包装：对步骤S6中分卷后的产品进行包装。

[0032]具体的，所述步骤S4中皮革输送通道加热进行高温发泡的温度为100-180℃。

[0033]具体的，所述步骤S4中皮革二次烘干的温度为50-65℃。

[0034]具体的，所述着色剂由丙二醇甲醚醋酸酯、双丙酮醇、PU耐黄变树脂、膨润土、色粉、分散剂、流平剂以及消泡剂混合制得。

[0035]具体的，所述增强剂采用沸石、硫酸钡、高岭土、滑石粉、云母和蒙脱土中的一种或几种混合物。

[0036]具体的，所述增塑剂采用 DEHP与氯化石蜡混合物。

[0037]具体的，所述稳定剂为钡锌复合热稳定剂。

[0038]该除甲醛异味抗菌的皮革的使用注意事项如下：

[0039]1、产品表面必须在空间内与空气接触，不能被其他物体覆盖。

[0040]2、产品净化空气和抗菌必须要保证有光的照射，自然光和灯光等任何光源都可以。光照越强，空气流动越快，净化空气效律就越高；光照越强，抑菌抗菌作用就越强。

[0041]3、...

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Abstract

The invention discloses a production process for PU solvent-free leather by applying an antibacterial material capable of removing formaldehyde peculiar smell. The production process comprises the following steps: S1, mixing and preparing raw materials of a surface layer; s2, shaping the base cloth; s3, calendaring and laminating; s4, high-temperature foaming; s5, carrying out surface embossing treatment; s6, inspecting and winding; and S7, packaging. A high-tech nano photocatalyst material is adopted to quickly inhibit synthesis of bacterial nucleic acid protein, so that harmful bacteria cannot reproduce, the antibacterial purpose is achieved, light energy can be utilized to decompose harmful substances such as formaldehyde, methylbenzene and sulfur dioxide into substances such as inorganic substances and water and oxygen harmless to a human body, smoke smell, carbon dioxide and TVOC can also be decomposed, and the environment is protected. The PM2.5 concentration is rapidly reduced, the purposes of purifying air for a long time, increasing the indoor oxygen content and refreshing the ambient air are achieved, the good purification and antibacterial effects are achieved, the air is kept fresh, and the product does not go mouldy.

Description

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Claims

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Application Information

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IPC IPC(8): D06N3/06D06N3/00
CPCD06N3/06D06N3/004D06N3/0047D06N3/0059D06N3/0077D06N3/0088D06N2209/1671D06N2209/14D06N2211/28
Inventor邓锦汉
Owner江门市华丽兴新材料有限公司