Fruit and vegetable thick pulp filling and sterilizing device
By using lifting devices and negative pressure devices in fruit and vegetable slurry filling equipment, combined with solenoid valves and electric heating layers, the problems of equipment complexity and uneven filling are solved, and efficient negative pressure filling and pasteurization are achieved. , improves the disinfection quality and filling uniformity of fruit and vegetable slurry.
Patent Information
- Application Number
- CN202411426140.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-06
AI Technical Summary
The existing fruit and vegetable thick slurry filling equipment has a complex structure, requiring a special negative pressure pump to increase energy consumption, and the filling is uneven, due to the sinking of the fruit and vegetable that have not been completely broken, resulting in poor quality.
A fruit and vegetable thick slurry filling and sterilization device is designed, using lifting device and negative pressure device to generate negative pressure through the pull rod and piston plate, combined with solenoid valve and electric heating layer to achieve negative pressure filling and pasteurization to prevent Sink the bottom and ensure uniform filling.
The equipment structure is simplified, energy saving, and the disinfection quality and filling uniformity of fruit and vegetable slurry are improved, ensuring that the concentrated slurry in each packaging bottle is uniformly heated and filled.
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Figure CN119079917A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of concentrated pulp filling, and in particular relates to a fruit and vegetable concentrated pulp filling and sterilization device. Background Art
[0002] From the perspective of material packaging, filling machines can be divided into liquid filling machines, powder filling machines and granule filling machines. Existing filling machines or filling equipment can realize fully automated filling, and liquid filling is divided into positive pressure filling and negative pressure filling. Negative pressure filling is suitable for fruit and vegetable slurries with higher viscosity. However, existing equipment often needs to be equipped with special negative pressure pumps and other equipment to provide negative pressure, which makes the equipment structure complex and increases energy consumption. Fruit and vegetable slurries are often pasteurized uniformly, and the sterilization quality of large quantities of fruit and vegetable slurries is average; fruits and vegetables that are not completely crushed in the fruit and vegetable slurries will also sink to the bottom due to gravity, resulting in uneven filling of the fruit and vegetable slurries in each packaging bottle. Summary of the invention
[0003] In view of this, the present invention provides a fruit and vegetable slurry filling and sterilization device to solve the above problems.
[0004] In order to achieve the above object, the present invention adopts the following technical solution:
[0005] A fruit and vegetable pulp filling and sterilization device, comprising: a frame, a lifting device, a negative pressure device, a sterilizing device and a filling assembly, the frame being provided with a first mounting plate and a second mounting plate, the lifting device being mounted on the first mounting plate, the negative pressure device comprising a pull rod, a piston plate, a negative pressure cylinder and a negative pressure tube, the negative pressure cylinder being mounted on the frame, the piston plate being mounted on the bottom end of the pull rod, the pull rod being mounted on the bottom end of the lifting device through the first mounting plate, the piston plate being slidably connected to the inner wall of the negative pressure cylinder, the sterilizing device being mounted on the second mounting plate, the filling assembly being mounted on the bottom end of the second mounting plate, the filling assembly being connected to the sterilizing device through the second mounting plate, a packaging bottle being placed on the top end of the lifting device, the bottom end of the filling assembly being sealedly connected to the bottle mouth of the packaging bottle, one end of the negative pressure tube being connected to the bottom end of the negative pressure cylinder, and the other end being connected to the packaging bottle through the filling assembly.
[0006] Furthermore, a one-way solenoid valve is provided on the negative pressure tube.
[0007] Furthermore, the bottom area of the negative pressure cylinder is larger than the bottom area of the packaging bottle.
[0008] Furthermore, the lifting device includes a lifting plate and an electric telescopic rod, a plurality of the electric telescopic rods are installed on the first mounting plate, the lifting plate is installed on the top ends of the plurality of the electric telescopic rods, the pull rod passes through the first mounting plate and is fixedly connected to the bottom end of the lifting plate, and the packaging bottles are placed on the lifting plate.
[0009] Furthermore, the filling assembly includes a filling tube, a spring, a solenoid valve and a sealing plate. The filling tube passes through the second mounting plate and is connected to the bottom end of the sterilization device. The solenoid valve is installed on the filling tube and fixed to the bottom end of the second mounting plate. The bottom end of the spring is fixedly connected to the sealing plate. The top end of the spring is fixedly installed on the bottom end of the solenoid valve. The sealing plate is slidably connected to the filling tube. The filling tube extends into the packaging bottle. The top end of the negative pressure tube passes through the sealing plate and is connected to the packaging bottle.
[0010] Furthermore, a sealing flexible layer is provided at the bottom end of the sealing plate, and the sealing flexible layer is sealed at the bottle mouth of the packaging bottle.
[0011] Furthermore, the sterilization device includes a sterilization tank and an electric heating layer, the sterilization tank is mounted on the second mounting plate, the filling pipe is connected to the bottom end of the sterilization tank, the electric heating layer surrounds the outer wall of the sterilization tank, and a connecting pipe is provided on the side wall of the sterilization tank.
[0012] Furthermore, the sterilization device also includes a stirring assembly, which includes a motor and a stirring rod, the motor is installed at the top of the sterilization tank, the stirring rod is located in the sterilization tank, and the top of the stirring rod passes through the top of the sterilization tank and is fixedly connected to the output end of the motor.
[0013] Furthermore, a plurality of supporting legs are provided at the bottom end of the first mounting plate.
[0014] The beneficial effects of the present invention are:
[0015] In the process of lifting the packaging bottle by the lifting device of the present invention, the bottle mouth of the packaging bottle is firstly made to abut the filling component and the packaging bottle is sealed. In the process of further lifting the packaging bottle by the lifting device, the pull rod is driven to move upward, and the piston plate at the bottom end of the pull rod generates negative pressure in the process of moving upward in the negative pressure cylinder, and the packaging bottle is evacuated through the negative pressure tube; after the lifting device stops lifting, the one-way electromagnetic valve can prevent the gas in the negative pressure cylinder from flowing back into the packaging bottle again; the fruit and vegetable slurry is heated by the surrounding electric heating layer in the sterilization tube, so that the pasteurization of the fruit and vegetable slurry in the capacity of a single packaging bottle is realized, and the quality of the sterilization is improved; while the fruit and vegetable slurry is heated, the motor drives the stirring rod to rotate in the sterilization tank, which can not only make the fruit and vegetable slurry evenly heated, but also prevent the deposition of fruits and vegetables that are not completely crushed, so that the filling is more uniform; after the disinfection is completed, the electromagnetic valve is opened, and under the negative pressure of the packaging bottle, the fruit and vegetable slurry enters the packaging bottle to complete the filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of a fruit and vegetable slurry filling and sterilization device;
[0018] Figure 2 It is a cross-sectional view of a fruit and vegetable slurry filling and sterilization device;
[0019] Among them, in the figure:
[0020] 10-frame, 11-first mounting plate, 12-second mounting plate, 13-supporting leg, 20-lifting device, 21-lifting plate, 22-electric telescopic rod, 30-negative pressure device, 31-pull rod, 32-piston plate, 33-negative pressure cylinder, 34-negative pressure tube, 341-one-way solenoid valve, 40-sterilization device, 41-sterilization tank, 411-connecting pipe, 42-electric heating layer, 43-motor, 44-stirring rod, 50-filling assembly, 51-filling tube, 52-spring, 53-solenoid valve, 54-sealing plate, 541-sealing flexible layer, 60-packaging bottle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See attached Figure 1-2 As shown, the present invention provides a fruit and vegetable slurry filling and sterilizing device, including: a frame 10, a lifting device 20, a negative pressure device 30, a sterilizing device 40 and a filling assembly 50, the frame 10 is provided with a first mounting plate 11 and a second mounting plate 12, the lifting device 20 is mounted on the first mounting plate 11, the negative pressure device 30 includes a pull rod 31, a piston plate 32, a negative pressure cylinder 33 and a negative pressure pipe 34, the negative pressure cylinder 33 is mounted on the frame 10, the piston plate 32 is mounted on the bottom end of the pull rod 31, and the pull rod 31 passes through the first mounting plate 11. 1 is installed at the bottom end of the lifting device 20, the piston plate 32 is slidably connected with the inner wall of the negative pressure cylinder 33, the sterilizing device 40 is installed on the second mounting plate 12, the filling assembly 50 is installed at the bottom end of the second mounting plate 12, the filling assembly 50 passes through the second mounting plate 12 and is connected with the sterilizing device 40, the packaging bottle 60 is placed on the top end of the lifting device 20, the bottom end of the filling assembly 50 is sealed and connected with the bottle mouth of the packaging bottle 60, one end of the negative pressure pipe 34 is connected with the bottom end of the negative pressure cylinder 33, and the other end passes through the filling assembly 50 and is connected with the packaging bottle 60.
[0023] After placing the packaging bottle 60 on the top of the lifting device 20, the lifting device 20 lifts the packaging bottle 60, firstly makes the bottle mouth of the packaging bottle 60 abut against the filling assembly 50 and seals the packaging bottle 60, and in the process of further lifting the packaging bottle 60, the lifting device 20 drives the pull rod 31 to move upward, and the piston plate 32 at the bottom of the pull rod 31 generates negative pressure in the process of moving upward in the negative pressure cylinder 33, and the packaging bottle 60 is vacuumed through the negative pressure pipe 34. The present invention does not set up a special negative pressure pump and other equipment, and while the lifting device 20 lifts the packaging bottle 60, a negative pressure is generated in the negative pressure cylinder 33, and then the packaging bottle 60 is vacuumed, which simplifies the structure and saves the energy required by the negative pressure pump and other equipment.
[0024] In a preferred embodiment, a one-way solenoid valve 341 is provided on the negative pressure pipe 34. After the lifting device 20 stops lifting, the one-way solenoid valve 341 can prevent the gas in the negative pressure cylinder 33 from flowing back into the packaging bottle 60. After the filling is completed, the lifting device 20 moves downward, and the one-way solenoid valve 341 is opened at this time to discharge the gas in the negative pressure cylinder 33, waiting for the next filling.
[0025] In a preferred embodiment, the bottom area of the negative pressure cylinder 33 is larger than the bottom area of the packaging bottle 60; the lifting device 20 drives the packaging bottle 60 and pulls the piston plate 32 to move the same distance, and the negative pressure cylinder 33 can generate a larger negative pressure required by the packaging bottle 60.
[0026] In a preferred embodiment, the lifting device 20 includes a lifting plate 21 and an electric telescopic rod 22, a plurality of electric telescopic rods 22 are mounted on the first mounting plate 11, the lifting plate 21 is mounted on the top of the plurality of electric telescopic rods 22, the pull rod 31 passes through the first mounting plate 11 and is fixedly connected to the bottom of the lifting plate 21, and the packaging bottle 60 is placed on the lifting plate 21. The plurality of electric telescopic rods 22 jointly push the lifting plate 21 to move upward, and while the lifting plate 21 lifts the packaging bottle 60, it pulls the pull rod 31 upward, thereby driving the piston plate 32 to move upward, generating negative pressure.
[0027] In a preferred embodiment, the filling assembly 50 includes a filling tube 51, a spring 52, a solenoid valve 53 and a sealing plate 54. The filling tube 51 passes through the second mounting plate 12 and is connected to the bottom end of the sterilization device 40. The solenoid valve 53 is installed on the filling tube 51 and fixed to the bottom end of the second mounting plate 12. The bottom end of the spring 52 is fixedly connected to the sealing plate 54. The top end of the spring 52 is fixedly installed on the bottom end of the solenoid valve 53. The sealing plate 54 is slidably connected to the filling tube 51. The filling tube 51 extends into the packaging bottle 60. The top end of the negative pressure tube 34 passes through the sealing plate 54 and is connected to the packaging bottle 60.
[0028] In a preferred embodiment, the sealing flexible layer 541 is sealed at the bottle mouth of the packaging bottle 60, and the sealing flexible layer 541 has a large deformation or compression amount. When the bottle mouth of the packaging bottle 60 begins to abut the sealing flexible layer 541, the bottle mouth continuously sinks into the sealing flexible layer 541, thereby increasing the contact area and improving the sealing effect.
[0029] In a preferred embodiment, the sterilization device 40 includes a sterilization tank 41 and an electric heating layer 42. The sterilization tank 41 is mounted on the second mounting plate 12. The filling tube 51 is connected to the bottom end of the sterilization tank 41. The electric heating layer 42 surrounds the outer wall of the sterilization tank 41. A connecting pipe 411 is provided on the side wall of the sterilization tank 41. The sterilization tank 41 is connected to the fruit and vegetable crushing device through the connecting pipe 411. The crushed fruit and vegetable slurry enters the sterilization tank 41 through the connecting pipe 411. The sterilization tank 41 only contains the fruit and vegetable slurry of a single packaging bottle 60. The electric heating layer 42 starts heating the sterilization tank 41 and sterilizes the fruit and vegetable slurry using pasteurization. Compared with concentrated and large-scale pasteurization of fruit and vegetable slurry, the sterilization tank 41 only contains the fruit and vegetable slurry of a single packaging bottle 60. The fruit and vegetable slurry is heated more evenly and has better sterilization quality.
[0030] In a preferred embodiment, the sterilizing device 40 further includes a stirring assembly, which includes a motor 43 and a stirring rod 44. The motor 43 is mounted on the top of the sterilizing tank 41, and the stirring rod 44 is located in the sterilizing tank 41. The top of the stirring rod 44 passes through the top of the sterilizing tank 41 and is fixedly connected to the output end of the motor 43. The motor 43 drives the stirring rod 44 to rotate in the sterilizing tank 41, which can not only heat the fruit and vegetable slurry evenly, but also prevent the incompletely crushed fruits and vegetables from depositing, so that the filling is more uniform.
[0031] In a preferred embodiment, a plurality of supporting legs 13 are disposed at the bottom end of the first mounting plate 11 . Since the lifting device 20 is disposed on the first mounting plate 11 , the plurality of supporting legs 13 improve the supporting effect of the first supporting plate 11 .
[0032] Example
[0033] After placing the packaging bottle 60 on the top of the lifting device 20, multiple electric telescopic rods 22 jointly push the lifting plate 21 to move upward, first making the bottle mouth of the packaging bottle 60 press against the sealing flexible layer 541, the filling tube 51 extends into the packaging bottle 60, and the spring 52 compresses the sealing plate 54 downward to achieve sealing of the packaging bottle 60; in the process of further lifting the packaging bottle 60 by the lifting device 20, the filling tube 51 continuously extends downward into the packaging bottle 60, and at the same time drives the pull rod 31 to move upward, and the piston plate 32 at the bottom end of the pull rod 31 generates negative pressure in the process of moving upward in the negative pressure cylinder 33, and the packaging bottle 60 is evacuated through the negative pressure tube 34; after the lifting device 20 stops lifting, the one-way solenoid valve 341 can prevent the gas in the negative pressure cylinder 33 from flowing back into the packaging bottle 60 again. At the same time, the fruit and vegetable slurry in a single packaging bottle 60 enters the sterilization tank 41 through the connecting pipe 411, and the electric heating layer 42 quickly heats the heating layer to sterilize the fruit and vegetable slurry according to the pasteurization method; during the heating process of the electric heating layer 42, the motor 43 drives the stirring rod 44 to rotate in the sterilization tank 41, which can not only make the fruit and vegetable slurry evenly heated, but also prevent the incompletely crushed fruits and vegetables from depositing, so that the filling is more uniform; after the disinfection is completed, the solenoid valve 53 is opened, and under the negative pressure of the packaging bottle 60, the fruit and vegetable slurry in the sterilization tank 41 enters the packaging bottle 60 to complete the filling; the lifting device 20 moves downward, so that the sealing plate 54 and the sealing flexible layer 541 are separated from the bottle mouth, the filling tube 51 is separated from the packaging bottle 60, and the one-way solenoid valve 341 is opened to exhaust the negative pressure cylinder 33 and wait for the next filling.
[0034] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0035] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fruit and vegetable slurry filling and sterilization device, characterized in that: include: A frame (10), a lifting device (20), a negative pressure device (30), a sterilizing device (40) and a filling assembly (50), wherein the frame (10) is provided with a first mounting plate (11) and a second mounting plate (12), the lifting device (20) is mounted on the first mounting plate (11), the negative pressure device (30) comprises a pull rod (31), a piston plate (32), a negative pressure cylinder (33) and a negative pressure tube (34), the negative pressure cylinder (33) is mounted on the frame (10), the piston plate (32) is mounted on the bottom end of the pull rod (31), and the pull rod (31) passes through the first mounting plate (11) and is mounted on the bottom end of the lifting device (20) The piston plate (32) is slidably connected to the inner wall of the negative pressure cylinder (33), the sterilizing device (40) is mounted on the second mounting plate (12), the filling assembly (50) is mounted at the bottom end of the second mounting plate (12), the filling assembly (50) passes through the second mounting plate (12) and is connected to the sterilizing device (40), the packaging bottle (60) is placed on the top of the lifting device (20), the bottom end of the filling assembly (50) is sealed and connected to the bottle mouth of the packaging bottle (60), one end of the negative pressure tube (34) is connected to the bottom end of the negative pressure cylinder (33), and the other end passes through the filling assembly (50) and is connected to the packaging bottle (60).
2. A fruit and vegetable slurry filling and sterilizing device according to claim 1, characterized in that: The negative pressure pipe (34) is provided with a one-way electromagnetic valve (341).
3. The fruit and vegetable slurry filling and sterilizing device according to claim 1, characterized in that: The bottom area of the negative pressure cylinder (33) is larger than the bottom area of the packaging bottle (60).
4. The fruit and vegetable slurry filling and sterilizing device according to claim 1, characterized in that: The lifting device (20) comprises a lifting plate (21) and an electric telescopic rod (22); a plurality of the electric telescopic rods (22) are mounted on the first mounting plate (11); the lifting plate (21) is mounted on the top ends of the plurality of the electric telescopic rods (22); the pull rod (31) passes through the first mounting plate (11) and is fixedly connected to the bottom end of the lifting plate (21); and the packaging bottle (60) is placed on the lifting plate (21).
5. The fruit and vegetable slurry filling and sterilizing device according to claim 1, characterized in that: The filling assembly (50) comprises a filling tube (51), a spring (52), a solenoid valve (53) and a sealing plate (54); the filling tube (51) passes through the second mounting plate (12) and is connected to the bottom end of the sterilizing device (40); the solenoid valve (53) is mounted on the filling tube (51) and fixed to the bottom end of the second mounting plate (12); the bottom end of the spring (52) is fixedly connected to the sealing plate (54); the top end of the spring (52) is fixedly mounted on the bottom end of the solenoid valve (53); the sealing plate (54) is slidably connected to the filling tube (51); the filling tube (51) extends into the packaging bottle (60); the top end of the negative pressure tube (34) passes through the sealing plate (54) and is connected to the packaging bottle (60).
6. The fruit and vegetable slurry filling and sterilizing device according to claim 5, characterized in that: A sealing flexible layer (541) is provided at the bottom end of the sealing plate (54), and the sealing flexible layer (541) is sealed at the bottle mouth of the packaging bottle (60).
7. The fruit and vegetable slurry filling and sterilizing device according to claim 5, characterized in that: The sterilization device (40) comprises a sterilization tank (41) and an electric heating layer (42); the sterilization tank (41) is mounted on the second mounting plate (12); the filling pipe (51) is connected to the bottom end of the sterilization tank (41); the electric heating layer (42) surrounds the outer wall of the sterilization tank (41); and a connecting pipe (411) is provided on the side wall of the sterilization tank (41).
8. The fruit and vegetable slurry filling and sterilizing device according to claim 7, characterized in that: The sterilization device (40) further comprises a stirring assembly, wherein the stirring assembly comprises a motor (43) and a stirring rod (44), wherein the motor (43) is mounted at the top end of the sterilization tank (41), and the stirring rod (44) is located in the sterilization tank (41), and the top end of the stirring rod (44) passes through the top end of the sterilization tank (41) and is fixedly connected to the output end of the motor (43).
9. The fruit and vegetable slurry filling and sterilizing device according to claim 1, characterized in that: A plurality of supporting legs (13) are provided at the bottom end of the first mounting plate (11).
Citation Information
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