Full-automatic assembling machine for circulator

By using positioning devices and limiting card system in the fully automatic assembly machine of the ring, the accuracy and efficiency problems caused by the movement of the ring during the assembly process are solved, and the rapid and accurate assembly of parts is achieved, and the stability of the production line is improved. efficiency.

CN119238114AActive Publication Date: 2025-01-03SUZHOU RECODEAL INTERCONNECT SYST
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Patent Information

Application Number
CN202411602301.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-01-03
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

During the fully automatic assembly of the ringer, the parts can easily cause the ringer to move under mechanical control, affecting the assembly accuracy and production efficiency.

Method used

A fully automatic assembly machine of ring device is designed, using positioning device and limiting card system. Through the cooperation of chuck and limiting card board, the ring device is positioned quickly and accurately in the assembly position, and through multi-directional fixed components. Prevent ring shaking and ensure accurate assembly of components.

Benefits of technology

It improves the assembly speed and accuracy of the fully automatic assembly machine of the circulator, enhances the stability and efficiency of the production line, and ensures that the parts are quickly and accurately assembled.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of equipment, in particular to a circulator full-automatic assembling machine which comprises a machine box, a feeding device and a conveying device are installed on the machine box, a bottom plate for placing a circulator is connected to the conveying device, a positioning plate is installed on the bottom plate, a positioning hole is formed in the positioning plate, and the feeding device and the conveying device are arranged on the machine box. A positioning device for positioning a circulator at an assembly position is mounted on the case, the positioning device comprises a mounting block, the mounting block is connected with the bottom plate, a chuck is mounted on the mounting block, a limiting clamping plate for limiting the chuck is connected to the case, and the limiting clamping plate is connected with a clamping plate. A first assembling assembly and a second assembling assembly which are used for assembling are installed on the machine box, and a discharging device is installed on the machine box. The circulator full-automatic assembling machine has the effect of improving the convenience of the circulator full-automatic assembling machine in the operation process.
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Description

Technical Field

[0001] The present application relates to the technical field of circulator assembly equipment, and in particular to a fully automatic circulator assembly machine. Background Art

[0002] In the electronic component manufacturing industry, especially in the production of precision parts such as circulators, most manufacturers use automated or semi-automated production lines for assembly operations. The production line usually uses a transportation route to perform assembly operations simultaneously through multiple assembly devices.

[0003] Reference Figure 1 , Figure 1 The circulator body 9 is shown as a complete circulator after being assembled with various parts. The parts are all assembled inside the circulator body 9, and the parts include a weak magnet, a gasket, a ferrite, a center conductor, a compensation plate, a strong magnet, an anti-rotation plate, a cover and a PIN pin.

[0004] When the transport ring passes through the device for assembly operations, most equipment uses a servo motor to control the stop of the conveyor belt to keep the ring at the assembly position. However, in the process of assembling parts into the ring, the parts can easily cause the ring to move under the control of the machinery, resulting in the subsequent assembly ring failing to stay accurately at the assembly position, affecting the assembly process of the entire production line and affecting production efficiency. Summary of the invention

[0005] In order to improve the convenience of a circulator fully automatic assembly machine during operation, the present application provides a circulator fully automatic assembly machine.

[0006] The present application provides a fully automatic circulator assembly machine, which adopts the following technical solution: A fully automatic circulator assembly machine comprises a chassis, on which a loading device and a transport device are installed, the transport device is connected to a base plate for placing the circulator, the base plate is installed with a positioning plate, the positioning plate is provided with positioning holes, the chassis is installed with a positioning device for positioning the circulator in an assembly position, the positioning device comprises a mounting block, the mounting block is connected to the base plate, a chuck is installed on the mounting block, a limiting clamping plate for limiting the chuck is connected to the chassis, a first assembly component and a second assembly component for assembly are installed on the chassis, and a loading device is installed on the chassis.

[0007] By adopting the above technical scheme, the feeding device quickly transfers the circulator to the transportation device, the transportation device transports the circulator to the assembly position, and the positioning device assists the circulator to stay at the assembly position. When the circulator moves to the assembly position, the chuck is clamped on the limiting card plate, and the chuck is quickly limited by the limiting card plate to prevent the circulator from continuing to move, which is convenient for quickly and accurately positioning the circulator at the assembly position. At the same time, it can also prevent the first slider of the circulator from moving during the assembly process and affecting the assembly process. The parts are assembled into the circulator in turn through the second assembly component and the second assembly component. After the transfer is completed, the circulator is unloaded and collected by the unloading device, which is convenient for the rapid processing and production of the circulator, and is beneficial to improving the efficiency of the circulator automatic assembly machine during use.

[0008] In a specific feasible implementation scheme, the chuck is connected to a fixing assembly for fixing the annulator, the chuck is installed with a guide rod, a telescopic plate is slidably installed on the guide rod, the guide rod is sleeved on the first spring, one end of the first spring is connected to the telescopic plate, the other end of the first spring is connected to the chuck, the first push rod is connected to the telescopic plate, the first push rod extends into the mounting block, the mounting block is installed with a first sliding rod, the first sliding rod is slidably connected to the first sliding sleeve, the first sliding sleeve is connected to a push plate, the first sliding sleeve is sleeved on the second spring, one end of the second spring is connected to the first sliding sleeve, and the other end is connected to the mounting block. A first locking hole is opened on the positioning plate, the first locking hole is connected to the positioning hole, the first locking plate is connected to the push plate, and the first locking plate is slidably connected to the positioning plate through the first locking hole.

[0009] By adopting the above technical solution, when the limit clamping plate is inserted into the chuck, the limit clamping plate pushes the telescopic plate to retract into the chuck, the chuck drives the first push rod to move, the first push rod pushes the first sliding sleeve to retract on the first sliding rod, the first sliding sleeve drives the push plate to slide, and the push plate drives the first locking plate to slide in the first locking hole to quickly fix the circulator, thereby preventing the circulator from shaking during the assembly process.

[0010] In a specific feasible implementation scheme, a pushing frame is slidably connected to the first lock plate, and the pushing frame is slidably connected to the positioning plate. A second locking hole is opened on the positioning plate, and the second locking hole is communicated with the positioning hole. An arc-shaped protrusion is installed at one end of the pushing frame close to the second locking hole, and a second sliding sleeve is installed on the positioning plate. A second sliding rod is slidably connected to the second sliding sleeve, and the second sliding rod is connected to the second lock plate. A third spring is sleeved on the second sliding rod, and one end of the third spring is connected to the second lock plate, and the other end is connected to the positioning plate, and the second lock plate abuts against the arc-shaped protrusion.

[0011] By adopting the above technical solution, when the push plate pushes the first lock plate to move, the first lock plate drives the push frame to move, and the arc-shaped protrusion on the push frame pushes the second lock plate to slide out of the second lock hole to fix the circulator, and the circulator is fixed from different directions, which facilitates enhancing the stability of the circulator during the assembly process.

[0012] The cam is connected to the second support plate by the second end face of the second support plate, and the cam is connected to the second support plate by the second end face of the second support plate.

[0013] By adopting the above technical scheme, when the limiting card plate is inserted into the chuck to position the circulator, the push plate is moved through the contact between the limiting card plate and the telescopic plate. When the push plate moves, it will control the first lock plate, the second lock plate and the third lock plate to move simultaneously from three different directions to clamp the circulator, so as to prevent the circulator from shaking during the process of loading parts during assembly, and the first lock plate, the second lock plate and the third lock plate simultaneously move toward the center of the positioning hole to position the circulator in the exact center of the positioning hole, so as to facilitate the rapid assembly of parts and components, and help to improve the assembly speed of the circulator automatic assembly machine.

[0014] In a specific possible implementation scheme, the transport device includes a mounting frame, which is mounted on the chassis, a transport toothed belt is mounted on the mounting frame, a second motor for controlling the operation of the transport toothed belt is mounted on the mounting frame, a guide rail is mounted on the mounting frame, a first slider is slidably mounted on the guide rail, the first slider is connected to the base plate, a connecting plate is connected to the base plate, teeth are provided on a side of the connecting plate close to the transport toothed belt, and the connecting plate is meshed and connected to the transport toothed belt through the teeth.

[0015] By adopting the technical solution, the connecting plate is transported by the transport toothed belt, so that the circulator can be quickly moved and stopped.

[0016] In a specific feasible implementation scheme, the loading device includes a transport frame, the transport frame is mounted on the chassis, a conveyor belt is mounted on the transport frame, a first motor for controlling the operation of the conveyor belt is mounted on the chassis, a carrier plate is mounted on the conveyor belt, a first slide is mounted on the chassis, a first cylinder is connected to the first slide, and the output shaft of the first cylinder is connected to a first three-jaw circular clamp of a grabbing circulator.

[0017] By adopting the above technical solution, the first slide and the first cylinder control the movement of the first three-jaw circular clamp, and the first three-jaw circular clamp is used to grasp the circulator, which facilitates the rapid and stable transfer of the circulator and helps to improve the transportation speed of the circulator.

[0018] In a specific implementation scheme, the first assembly component includes a first vibration plate, the first vibration plate is mounted on the chassis, a second slide is mounted on the chassis, a second slide is connected to a second cylinder, and an output shaft of the second cylinder is connected to a first suction nozzle for sucking the circulator to be assembled.

[0019] By adopting the above technical solution, the second slide and the second cylinder control the first suction nozzle to move to grab the part to be assembled, so as to facilitate the rapid assembly of the part to be assembled onto the circulator.

[0020] In a specific feasible implementation scheme, the second assembly component includes a support frame, the support frame is installed on the chassis, a turntable is rotatably installed on the support frame, a third motor for controlling the rotation of the turntable is installed on the support frame, a support platform is installed on the chassis, a guide plate is installed on the support platform, a guide groove and a disengagement groove for disengaging the circulator to be assembled are provided on the guide plate, a pressure plate is installed on the guide plate, and a blanking barrel for discharging waste is connected to the support platform; a third slide is installed on the chassis, a third cylinder is connected to the third slide, the output shaft of the third cylinder is connected to a lifting plate, a second suction nozzle and a third suction nozzle are installed on the lifting plate, the second suction nozzle and the third suction nozzle are arranged at both ends of the lifting plate, and a parking platform is installed on the chassis, a parking groove is provided on the parking platform.

[0021] By adopting the above technical solution, the base film connected with the gasket is installed on the turntable, the turntable rotates to push the gasket into the guide groove, the lifting plate moves, the second suction nozzle sucks the gasket and presses it downward, presses the gasket into the pull-off groove and removes it from the base film, and then transports it to the parking groove. When the second suction nozzle picks up the next gasket, the third suction nozzle sucks the gasket in the parking groove and assembles it to the circulator, and the gaskets are picked and assembled at the same time, so that the assembly process can be carried out in an orderly manner, which is convenient for improving the assembly speed of the gasket.

[0022] In a specific possible implementation scheme, a detection device for detecting assembly conditions is installed on the chassis, and the detection device includes a fourth slide, and the fourth slide is installed on the chassis, and a CCD detector is connected to the fourth slide.

[0023] By adopting the above technical solution, the CCD detector performs visual inspection to determine whether each component is assembled in place, thereby deciding whether to reassemble the circulator, which is beneficial to improving the qualified rate of circulator assembly.

[0024] In a specific feasible implementation scheme, the unloading device includes a fifth slide, the fifth slide is installed on the chassis, the fifth slide is connected to a sixth slide, the sixth slide is arranged perpendicular to the fifth slide, the sixth slide is connected to a fourth cylinder, and the output shaft of the fourth cylinder is connected to a second three-jaw circular clamp of the clamping circulator.

[0025] By adopting the above technical solution, the fifth slide and the sixth slide control the horizontal movement of the second circular clamp, and the fourth cylinder controls the vertical movement of the second three-jaw circular clamp, which facilitates the rapid clamping of the annulator on the positioning plate and places it on the carrier plate on the transport rack.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The feeding device quickly transfers the circulator to the transport device, the transport device transports the circulator to the assembly position, and a positioning device assists the circulator to stay at the assembly position. When the circulator moves to the assembly position, the chuck is clamped on the limit card plate, and the chuck is quickly limited by the limit card plate to prevent the circulator from continuing to move, so as to facilitate the rapid and accurate positioning of the circulator at the assembly position. At the same time, it can also prevent the first slider of the circulator from moving during the assembly process and affect the assembly process. The parts are assembled into the circulator in turn through the second assembly component and the second assembly component. After the transfer is completed, the circulator is unloaded and collected by the unloading device, which is convenient for the rapid processing and production of the circulator, and is conducive to improving the efficiency of the circulator automatic assembly machine during use.

[0027] 2. Through the setting of the fixed component, when the limit card plate is inserted into the chuck to position the circulator, the push plate is moved through the contact between the limit card plate and the telescopic plate. When the push plate moves, it will control the first lock plate, the second lock plate and the third lock plate to move simultaneously from three different directions to clamp the circulator, to prevent the circulator from shaking during the process of loading parts during assembly, and the first lock plate, the second lock plate and the third lock plate simultaneously move close to the center of the positioning hole to position the circulator in the center of the positioning hole, which is convenient for the rapid assembly of parts and is conducive to improving the assembly speed of the circulator automatic assembly machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of a circulator according to an embodiment of the present application.

[0029] Figure 2 It is a schematic diagram of a fully automatic assembly machine for a circulator according to an embodiment of the present application.

[0030] Figure 3 It is a schematic diagram of a loading device according to an embodiment of the present application.

[0031] Figure 4 It is a schematic diagram of a transport device according to an embodiment of the present application.

[0032] Figure 5 It is a schematic diagram of a fixing component of an embodiment of the present application.

[0033] Figure 6 It is a schematic diagram of the position of the fixing component locking the circulator according to the embodiment of the present application.

[0034] Figure 7 It is a schematic diagram of the connection relationship between the second push rod and the third lock plate in the fixing assembly of the embodiment of the present application.

[0035] Figure 8 It is a schematic diagram of the rotating rod structure of an embodiment of the present application.

[0036] Fig. 9 It is a schematic diagram of the first assembly component of an embodiment of the present application.

[0037] Fig.10 It is a schematic diagram of the second assembly component of an embodiment of the present application.

[0038] Fig.11 It is a schematic diagram of the installation position of the second assembly component and the transportation device according to an embodiment of the present application.

[0039] Fig.12 yes Fig.11 A is an enlarged view of the middle image.

[0040] Fig.13 It is a schematic diagram of the detection component of an embodiment of the present application.

[0041] Fig.14 It is a schematic diagram of a feeding device according to an embodiment of the present application.

[0042] Figure numerals: 1, chassis; 2, loading device; 21, transport frame; 22, conveyor belt; 23, first motor; 24, carrier plate; 25, first slide; 26, first cylinder; 27, first three-claw circular clamp; 3, transport device; 31, mounting frame; 32, transport toothed belt; 33, second motor; 34, guide rail; 35, first slide; 36, positioning assembly; 361, bottom plate; 362, connecting plate; 363, positioning plate; 3631, positioning hole; 3632, first locking hole; 3633, second locking hole; 3634, third lock hole; 4, positioning device; 41, fixing plate; 42, limit clamping plate; 43, fifth cylinder; 44, mounting block; 45, chuck; 451, mounting groove; 46, fixing assembly; 461, telescopic plate; 462, guide rod; 463, first spring; 464, first push rod; 465, first slide rod; 466, first slide sleeve; 467, second spring; 468, push plate; 47, first lock plate; 481, push frame; 482, arc-shaped protrusion; 483, second slide sleeve; 484, second slide rod; 485, second lock plate; plate; 486, third spring; 491, second push rod; 492, first support plate; 4921, third slider; 493, second support plate; 4931, second slider; 4932, first connecting rod; 4933, fixing rod; 494, rotating rod; 4941, connecting groove; 495, second connecting rod; 496, third locking plate; 5, first assembly component; 51, first vibration plate; 52, second slide; 53, second cylinder; 54, first suction nozzle; 6, second assembly component; 61, support frame; 62, turntable; 63 , the third motor; 64, the support table; 65, the guide plate; 651, the guide groove; 652, the disengagement groove; 66, the pressure plate; 67, the blanking barrel; 68, the third slide; 681, the third cylinder; 682, the lifting plate; 683, the second suction nozzle; 684, the third suction nozzle; 69, the parking table; 691, the parking groove; 7, the detection device; 71, the fourth slide; 72, the CCD detector; 8, the unloading device; 81, the fifth slide; 82, the sixth slide; 83, the fourth cylinder; 84, the second three-jaw circular clamp; 9, the annular device body. DETAILED DESCRIPTION

[0043] The following is combined with Figure 1-14 This application is described in further detail.

[0044] Example: The present application embodiment discloses a fully automatic circulator assembly machine, referring to Figure 2, including a chassis 1, a loading device 2 is installed on the chassis 1, a transport device 3 for transporting the circulator for assembly is installed on the chassis 1, a positioning device 4 for positioning the circulator at the assembly position is installed on each assembly station of the chassis 1, a first assembly component 5 and a second assembly component 6 for assembly are installed on the chassis 1, and a unloading device 8 after the circulator is assembled is installed on the chassis 1.

[0045] The loading device 2 quickly transfers the circulator to the transport device 3, the transport device 3 transports the circulator to the assembly position, and the positioning device 4 assists the circulator to stay at the assembly position, the parts are assembled into the circulator in sequence through the first assembly component 5 and the second assembly component 6, and the unloading device 8 collects the circulator after the transfer is completed, which is convenient for the rapid processing and production of the circulator and is beneficial to improving the efficiency of the circulator automatic assembly machine during use.

[0046] Reference Figure 2 and Figure 3 The feeding device 2 includes a transport frame 21, which is fixedly mounted on the chassis 1, and a conveyor belt 22 is mounted on the transport frame 21. A first motor 23 for controlling the operation of the conveyor belt 22 is fixedly mounted on the chassis 1, and a carrier plate 24 is placed on the conveyor belt 22. A first slide 25 is fixedly mounted on the chassis 1, and the first slide 25 is arranged above the carrier plate 24. A first cylinder 26 is connected to the first slide 25, and the output shaft of the first cylinder 26 is arranged downward, and the output shaft of the first cylinder 26 is fixedly connected to a first three-claw circular clamp 27 for grabbing the annular device. In this embodiment, the first slide 25 is an electric slide, which belongs to the prior art and will not be described in detail in this embodiment of the application.

[0047] The circulator is placed on the carrier plate 24, and the conveyor belt 22 is controlled to rotate by the first motor 23 to transport the carrier plate 24 smoothly, so that the circulator can quickly reach the grasping position of the first three-jaw circular clamp 27, and the first slide 25 and the first cylinder 26 control the movement of the first three-jaw circular clamp 27 to grasp the circulator, so that the circulator can be quickly transferred to the transportation device 3, thereby improving the transportation speed of the circulator.

[0048] Reference Figure 3 and Figure 4The transport device 3 includes a mounting frame 31, which is fixedly mounted on the chassis 1, a transport toothed belt 32 is mounted on the mounting frame 31, a second motor 33 for controlling the operation of the transport toothed belt 32 is fixedly mounted on the mounting frame 31, a guide rail 34 is fixedly mounted on the mounting frame 31, the guide rail 34 is arranged parallel to the transport toothed belt 32, a first slider 35 is slidably mounted on the guide rail 34, a positioning assembly 36 for positioning the circulator is connected to the first slider 35, and the positioning assembly 36 includes a bottom plate 361, the positioning bottom plate 361 is fixedly mounted on the first slider 35, a connecting plate 362 is fixedly mounted on the bottom plate 361, a side of the connecting plate 362 close to the transport toothed belt 32 is provided with teeth and is meshed with the transport toothed belt 32 through the teeth. A positioning plate 363 is detachably mounted on the bottom plate 361 by screws, and a positioning hole 3631 is provided on the positioning plate 363.

[0049] The circulator is transferred and placed in the positioning hole 3631 to facilitate rapid positioning of the circulator, and the second motor 33 controls the operation of the transport belt 32, which drives the first slider 35 to slide on the guide rail 34, so that the circulator can quickly reach each assembly position.

[0050] Reference Figure 4 and Figure 5 The positioning device 4 includes a fixing plate 41, which is fixedly mounted on the mounting frame 31, and a limit card plate 42 is slidably mounted on the fixing plate 41. A fifth cylinder 43 for controlling the sliding of the limit card plate 42 is fixedly mounted on the chassis 1, and an arc groove is provided at one end of the limit card plate 42 close to the bottom plate 361. A mounting block 44 is fixedly mounted on the bottom plate 361, and a chuck 45 is fixedly mounted on the mounting block 44.

[0051] When the circulator moves to the assembly position, the fifth cylinder 43 controls the limit clamp plate 42 to slide upward, so that the chuck 45 is clamped in the arc-shaped groove on the limit clamp plate 42. The chuck 45 is quickly limited by the limit clamp plate 42 to prevent the circulator from continuing to move, which is convenient for quickly and accurately positioning the circulator in the assembly position. At the same time, it can also prevent the first slider 35 from moving during the assembly process of the circulator and affecting the assembly process.

[0052] A fixing assembly 46 for centering and clamping the circulator is connected to the chuck 45. A mounting groove 451 is provided on the chuck 45. The fixing assembly 46 includes a telescopic plate 461. The telescopic plate 461 is slidably mounted on the chuck 45 through the mounting groove 451. A guide rod 462 is fixedly mounted on the chuck 45. The guide rod 462 is arranged in the mounting groove 451. The telescopic plate 461 is slidably mounted on the guide rod 462. A first spring 463 is sleeved on the guide rod 462. One end of the first spring 463 is fixedly connected to the telescopic plate 461, and the other end is fixedly connected to the chuck 45. A first push rod 464 is fixedly mounted on the telescopic plate 461, and the first push rod 464 extends into the mounting block 44, and a first slide rod 465 is fixedly mounted on the mounting block 44, and a first sliding sleeve 466 is slidably mounted on the first sliding rod 465, and a second spring 467 is sleeved on the first sliding sleeve 466, and one end of the second spring 467 is fixedly connected to the first sliding sleeve 466, and the other end is fixedly connected to the mounting block 44. The first sliding sleeve 466 is arranged in an arc shape on one side close to the first push rod 464, and a push plate 468 is fixedly connected to the first sliding sleeve 466.

[0053] Reference Figure 5 and Figure 6 The positioning plate 363 is provided with a first locking hole 3632, a second locking hole 3633 and a third locking hole 3634, which are all connected to the positioning hole 3631, and the push plate 468 is fixedly connected with a first locking plate 47 for fixing the circulator, and the first locking plate 47 is slidably installed on the positioning plate 363 through the first locking hole 3632.

[0054] Before the annular device is assembled and positioned, the first spring 463 pushes the bottom end of the telescopic plate 461 out of the chuck 45 to present Figure 4 In the state shown, when the limiting card plate 42 is inserted into the chuck 45, the limiting card plate 42 pushes the telescopic plate 461 to slide in the mounting groove 451 and retract into the chuck 45 and compresses the first spring 463, the chuck 45 drives the first push rod 464 to move, the first push rod 464 pushes the first sliding sleeve 466 to retract on the first sliding rod 465, the first sliding sleeve 466 drives the push plate 468 to slide, and the push plate 468 drives the first lock plate 47 to slide in the first lock hole 3632 to quickly fix the circulator.

[0055] A pushing frame 481 is fixedly connected to the first lock plate 47, and the pushing frame 481 is slidably connected to the positioning plate 363. An arc-shaped protrusion 482 is fixedly installed on one end of the pushing frame 481 close to the second locking hole 3633. A second sliding sleeve 483 is fixedly installed on the positioning plate 363, and the second sliding sleeve 483 is arranged in the second locking hole 3633. A second sliding rod 484 is slidably connected to the second sliding sleeve 483, and a second locking plate 485 is fixedly installed on the second sliding rod 484. The second locking plate 485 abuts against the arc-shaped protrusion 482. A third spring 486 is sleeved on the second sliding rod 484, and one end of the third spring 486 is fixedly connected to the second lock plate 485, and the other end is fixedly connected to the positioning plate 363.

[0056] When the push plate 468 pushes the first lock plate 47 to move, the first lock plate 47 drives the push frame 481 to move, and the arc-shaped protrusion 482 on the push frame 481 pushes the second lock plate 485 to slide out of the second lock hole 3633 to fix the circulator.

[0057] Reference Figure 6 , Figure 7 and Figure 8 The push plate 468 is fixedly mounted with a second push rod 491, which passes through the positioning plate 363 and is slidably connected to the positioning plate 363. The bottom plate 361 is fixedly mounted with a first support plate 492 and a second support plate 493, and a second slider 4931 is slidably mounted on the second support plate 493. The second slider 4931 is fixedly connected with a first connecting rod 4932, and one end of the first connecting rod 4932 away from the second slider 4931 is fixedly connected to the second push rod 491. The first support plate 492 and the second support plate 493 are rotatably mounted with a rotating rod 494, and the mounting connection position of the rotating rod 494 and the first support plate 492 is located in the middle of the rotating rod 494. The rotating rod 494 is provided with a connecting groove 4941, and the second slider 4931 is fixedly mounted with a fixing rod 4933, which extends into the connecting groove 4941 and is slidably connected to the rotating rod 494. The first support plate 492 is slidably connected with a third slider 4921, which is located below the second slider 4931. The third slider 4921 is connected to the other end of the rotating rod 494. In this embodiment, the connection method between the third slider 4921 and the rotating rod 494 is the same as the connection method between the second slider 4931 and the rotating rod 494. Since it does not affect the understanding of the solution, this embodiment of the application is not shown. The positioning plate 363 is slidably mounted with a third locking plate 496, which is set in the third locking hole 3634. The third slider 4921 is fixedly connected with a second connecting rod 495, and the end of the second connecting rod 495 away from the third slider 4921 is fixedly connected to the third locking plate 496.

[0058] When the push plate 468 moves, the push plate 468 drives the second push rod 491 to move, the second push rod 491 drives the first connecting rod 4932 to move, the first connecting rod 4932 drives the second slider 4931 to slide on the second support plate 493, the second slider 4931 drives the rotating rod 494 to rotate, the rotating rod 494 drives the third slider 4921 to slide on the first support plate 492 in the opposite direction of the second slider 4931, the third slider 4921 drives the second connecting rod 495 to move, the second connecting rod 495 drives the third locking plate 496 to extend into the positioning hole 3631 to fix the annulator. Figure 3 , Figure 4 and Figure 5 When the limiting card plate 42 is inserted into the chuck 45 to position the circulator, the push plate 468 is moved through the contact between the limiting card plate 42 and the telescopic plate 461. When the push plate 468 moves, it will control the first lock plate 47, the second lock plate 485 and the third lock plate 496 to move simultaneously from three different directions to clamp the circulator to prevent the circulator from shaking during the process of loading parts during assembly. At the same time, the first lock plate 47, the second lock plate 485 and the third lock plate 496 move close to the center of the positioning hole 3631 to position the circulator in the center of the positioning hole 3631, which is convenient for the rapid assembly of parts and is conducive to improving the assembly speed of the circulator automatic assembly machine.

[0059] Reference Fig. 9 The first assembly component 5 includes a first vibration plate 51 for transporting weak magnets, the first vibration plate 51 is fixedly mounted on the chassis 1, the delivery end of the first vibration plate 51 is arranged near the guide rail 34, a second slide 52 is fixedly mounted on the chassis 1, a second cylinder 53 is connected to the second slide 52, the output shaft of the second cylinder 53 is arranged vertically downward, the output shaft of the second cylinder 53 is fixedly connected to a first suction nozzle 54, and the first suction nozzle 54 is connected to a vacuum generator. In this embodiment, the second slide 52 is a pneumatic slide, and the pneumatic slide and the vibration plate are both prior art, and will not be described in detail in this application embodiment.

[0060] The weak magnet is placed in the first vibration plate 51, and the weak magnet is transported in an orderly manner toward the guide rail 34 through the first vibration plate 51. The second slide 52 and the second cylinder 53 control the movement of the first suction nozzle 54, and the first suction nozzle 54 sucks the weak magnet to facilitate rapid assembly of the weak magnet on the annular device.

[0061] Reference Fig.10 , Fig.11 and Fig.12The second assembly component 6 includes a support frame 61, which is fixedly mounted on the chassis 1. A turntable 62 for loading gaskets is rotatably mounted on the support frame 61, and a third motor 63 for controlling the rotation of the turntable 62 is fixedly mounted on the support frame 61. A support platform 64 is fixedly mounted on the chassis 1, and the support platform 64 is arranged between the turntable 62 and the guide rail 34. A guide plate 65 is fixedly mounted on the support platform 64, and a guide groove 651 is provided on the guide plate 65. A stripping groove 652 for removing the gasket is provided on the guide plate 65, and the groove depth of the stripping groove 652 is greater than the groove depth of the guide groove 651. A pressing plate 66 is fixedly mounted on the guide plate 65. A blanking barrel 67 for transporting waste is connected to the support platform 64, and the blanking barrel 67 is arranged at one end of the support platform 64 away from the turntable 62. The chassis 1 is fixedly mounted with a third slide 68, the third slide 68 is connected with a third cylinder 681, the output shaft of the third cylinder 681 is vertically downwardly arranged and fixedly connected with a lifting plate 682, the lifting plate 682 is fixedly mounted with a second suction nozzle 683 and a third suction nozzle 684, the second suction nozzle 683 and the third suction nozzle 684 are respectively arranged at both ends of the lifting plate 682, the chassis 1 is fixedly mounted with a parking platform 69, the parking platform 69 is arranged between the blanking barrel 67 and the guide rail 34, and the parking platform 69 is provided with a parking groove 691 for positioning the gasket. In this embodiment, the second suction nozzle 683 and the third suction nozzle 684 are both connected with a vacuum generator, the third slide 68 is a pneumatic slide, the pneumatic slide is a prior art, and the embodiment of this application will not be described in detail.

[0062] The gasket is usually first connected to the base film and the position where it is connected to the base film is easy to break and remove. The base film connected with the gasket is installed on the turntable 62. The third motor 63 controls the turntable 62 to rotate and push the gasket into the guide groove 651 between the guide plate 65 and the pressure plate 66. The third slide 68 and the third cylinder 681 control the movement of the lifting plate 682. The second suction nozzle 683 sucks the gasket and presses it downward, pressing the gasket into the pull-off groove 652 to remove it from the base film, and then transporting it to the parking groove 691 on the parking platform 69. When the second suction nozzle 683 picks up the next gasket, the third suction nozzle 684 sucks the gasket in the parking groove 691 and assembles it to the circulator. The gaskets are picked and assembled at the same time, so that the assembly process is carried out in an orderly manner, which is convenient for improving the assembly speed of the gasket.

[0063] Reference Figure 2, the parts and assembly processes of the circulator assembly in the embodiment of the present application are weak magnet, gasket, ferrite, center conductor, ferrite, compensation sheet, strong magnet, anti-rotation sheet, cover and PIN pin in order. Among them, the processes of weak magnet, two ferrites, strong magnet, cover and PIN pin can all be assembled by the first assembly component 5. The embodiment of the present application only describes the assembly process of the weak magnet in the first assembly process. The other assembly processes using the first assembly component 5 are all the same, and the embodiment of the present application will not be described in detail. Among them, the gasket, center conductor, compensation sheet and anti-rotation sheet can all be assembled by the second assembly component 6. The embodiment of the present application only describes the assembly process of the gasket in the second assembly process. The other assembly processes using the second assembly component 6 are also the same, and the embodiment of the present application will not be described in detail.

[0064] Reference Figure 2 and 13 A detection device 7 for detecting whether the parts are fully loaded is installed on the chassis 1. The detection device 7 includes a fourth slide 71. The fourth slide 71 is fixedly installed on the chassis 1. A CCD detector 72 is connected to the fourth slide 71 for visual inspection.

[0065] The detection device 7 is arranged after the anti-rotation plate is assembled and before the cover is installed. Before the cover is installed, the parts that need to be installed in the circulator have been installed. Visual inspection is performed through the CCD detector 72 to determine whether each part is assembled in place, which is beneficial to improve the qualified rate of the circulator assembly.

[0066] Reference Figure 2 and 14 , the chassis 1 is equipped with a feeding device 8 after the circulator is assembled, and the feeding device 8 includes a fifth slide 81, which is fixedly mounted on the chassis 1 and arranged perpendicularly to the transport frame 21, and the fifth slide 81 is connected to a sixth slide 82, which is arranged perpendicularly to the fifth slide 81, and the sixth slide 82 is connected to a fourth cylinder 83, and the output shaft of the fourth cylinder 83 is arranged vertically downward and fixedly connected to a second three-claw circular clamp 84 for clamping the circulator. In this embodiment, the fifth slide 81 and the sixth slide 82 are both electric slides, which are prior art and will not be described in detail in the embodiments of this application.

[0067] The unloading device 8 is arranged at the tail end of the transport direction of the transport frame 21. When the circulator is assembled, the fifth slide 81 and the sixth slide 82 control the second three-jaw circular clamp 84 to move horizontally, and the fourth cylinder 83 controls the second three-jaw circular clamp 84 to move vertically, so as to quickly clamp the circulator on the positioning plate 363 and place it on the carrier plate 24 on the transport frame 21.

[0068] The implementation principle of the embodiment of the present application is as follows: the feeding device 2 quickly transfers the circumferential device to the transport device 3, the transport device 3 transports the circumferential device to the assembly position, and the positioning device 4 assists the circumferential device to stay at the assembly position. When the circumferential device moves to the assembly position, the fifth cylinder 43 controls the limiting card plate 42 to slide upward, so that the chuck 45 is clamped in the arc-shaped groove on the limiting card plate 42. The chuck 45 is quickly limited by the limiting card plate 42 to prevent the circumferential device from continuing to move, so as to facilitate the rapid and accurate positioning of the circumferential device in the assembly position. At the same time, it can also prevent the first slider 35 from moving during the assembly process of the circumferential device and affect the assembly process. The parts are assembled into the circumferential device in sequence through the first assembly component 5 and the second assembly component 6. After the transfer is completed, the circumferential device is unloaded and collected, which is convenient for the rapid processing and production of the circumferential device, and is beneficial to improving the efficiency of the fully automatic assembly machine for the circumferential device during use.

[0069] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A fully automatic circulator assembly machine, characterized in that: The invention comprises a chassis (1), wherein a loading device (2) and a transport device (3) are mounted on the chassis (1), wherein a bottom plate (361) for placing a circulator is connected to the transport device (3), wherein a positioning plate (363) is mounted on the bottom plate (361), wherein a positioning hole (3631) is provided on the positioning plate (363), wherein a positioning device (4) for positioning the circulator at an assembly position is mounted on the chassis (1), wherein the positioning device (4) comprises a mounting block (44), wherein the mounting block (44) is connected to the bottom plate (361), wherein a chuck (45) is mounted on the mounting block (44), wherein a limiting chuck (42) for limiting the position of the chuck (45) is connected to the chassis (1), wherein a first assembly component (5) and a second assembly component (6) for assembly are mounted on the chassis (1), and wherein a loading device (8) is mounted on the chassis (1).

2. The fully automatic circulator assembly machine according to claim 1, characterized in that: The chuck (45) is connected to a fixing assembly (46) for fixing the circulator, the chuck (45) is installed with a guide rod (462), a telescopic plate (461) is slidably installed on the guide rod (462), a first spring (463) is sleeved on the guide rod (462), one end of the first spring (463) is connected to the telescopic plate (461), and the other end is connected to the chuck (45), the telescopic plate (461) is connected to a first push rod (464), the first push rod (464) extends into the mounting block (44), the mounting block (44) is installed with a first slide rod (465), the first slide rod (465) A first sliding sleeve (466) is slidably connected to the upper portion, a push plate (468) is connected to the first sliding sleeve (466), a second spring (467) is sleeved on the first sliding sleeve (466), one end of the second spring (467) is connected to the first sliding sleeve (466), and the other end is connected to the mounting block (44), a first locking hole (3632) is opened on the positioning plate (363), the first locking hole (3632) is communicated with the positioning hole (3631), a first locking plate (47) is connected to the push plate (468), and the first locking plate (47) is slidably connected to the positioning plate (363) through the first locking hole (3632).

3. The fully automatic circulator assembly machine according to claim 2, characterized in that: A pushing frame (481) is slidably connected to the first lock plate (47), and the pushing frame (481) is slidably connected to the positioning plate (363). A second locking hole (3633) is provided on the positioning plate (363), and the second locking hole (3633) is communicated with the positioning hole (3631). An arc-shaped protrusion (482) is installed at one end of the pushing frame (481) close to the second locking hole (3633). A second sliding sleeve (483) is installed on the positioning plate (363). A second sliding rod (484) is slidably connected to the second sliding sleeve (483), and a second locking plate (485) is connected to the second locking rod (484). A third spring (486) is sleeved on the second locking rod (484), and one end of the third spring (486) is connected to the second locking plate (485), and the other end is connected to the positioning plate (363). The second locking plate (485) abuts against the arc-shaped protrusion (482).

4. The fully automatic circulator assembly machine according to claim 3, characterized in that: The push plate (468) is connected to a second push rod (491), the second push rod (491) passes through the positioning plate (363) and is slidably connected to the positioning plate (363), the bottom plate (361) is mounted with a first support plate (492) and a second support plate (493), the second support plate (493) is slidably mounted with a second slider (4931), the second slider (4931) is connected to a first connecting rod (4932), the first connecting rod (4932) is connected to the second push rod (491) at one end away from the second slider (4931), a rotating rod (494) is rotatably mounted on the first support plate (492) and the second support plate (493), the rotating rod (494) is provided with a connecting groove (4941), The second slider (4931) is connected to a fixing rod (4933), and the fixing rod (4933) is slidably connected to the rotating rod (494) through the connecting groove (4941). The first support plate (492) is slidably mounted with a third slider (4921), and the third slider (4921) is connected to the rotating rod (494). The third slider (4921) is connected to a second connecting rod (495). The positioning plate (363) is provided with a third locking hole (3634), and the third locking hole (3634) is communicated with the positioning hole (3631). The positioning plate (363) is slidably connected to a third locking plate (496) through the third locking hole (3634), and the second connecting rod (495) is connected to the third locking plate (496).

5. The fully automatic circulator assembly machine according to claim 1, characterized in that: The transport device (3) comprises a mounting frame (31), the mounting frame (31) being mounted on the chassis (1), a transport toothed belt (32) being mounted on the mounting frame (31), a second motor (33) for controlling the operation of the transport toothed belt (32) being mounted on the mounting frame (31), a guide rail (34) being mounted on the mounting frame (31), a first slider (35) being slidably mounted on the guide rail (34), the first slider (35) being connected to the base plate (361), the base plate (361) being connected to a connecting plate (362), a side of the connecting plate (362) close to the transport toothed belt (32) being provided with teeth, and the connecting plate (362) being meshed and connected to the transport toothed belt (32) via the teeth.

6. The fully automatic circulator assembly machine according to claim 1, characterized in that: The loading device (2) comprises a transport frame (21), the transport frame (21) is mounted on the chassis (1), a conveyor belt (22) is mounted on the transport frame (21), a first motor (23) for controlling the operation of the conveyor belt (22) is mounted on the chassis (1), a carrier plate (24) is mounted on the conveyor belt (22), a first slide (25) is mounted on the chassis (1), the first slide (25) is connected to a first cylinder (26), and the output shaft of the first cylinder (26) is connected to a first three-jaw circular clamp (27) of a grabbing annulator.

7. The fully automatic circulator assembly machine according to claim 1, characterized in that: The first assembly component (5) comprises a first vibration plate (51), the first vibration plate (51) being mounted on the chassis (1), a second slide (52) being mounted on the chassis (1), a second cylinder (53) being connected to the second slide (52), and an output shaft of the second cylinder (53) being connected to a first suction nozzle (54) for sucking the circulator to be assembled.

8. The fully automatic circulator assembly machine according to claim 1, characterized in that: The second assembly component (6) comprises a support frame (61), the support frame (61) being mounted on the chassis (1), a turntable (62) being rotatably mounted on the support frame (61), a third motor (63) for controlling the rotation of the turntable (62) being mounted on the support frame (61), a support platform (64) being mounted on the chassis (1), a guide plate (65) being mounted on the support platform (64), a guide groove (651) and a disengagement groove (652) for disengaging a to-be-assembled part of the annular device being formed on the guide plate (65), a pressing plate (66) being mounted on the guide plate (65), and the support platform (64) is connected to a material discharge barrel (67) for discharging waste; a third slide (68) is installed on the chassis (1), the third slide (68) is connected to a third cylinder (681), the output shaft of the third cylinder (681) is connected to a lifting plate (682), a second suction nozzle (683) and a third suction nozzle (684) are installed on the lifting plate (682), the second suction nozzle (683) and the third suction nozzle (684) are arranged at both ends of the lifting plate (682), and a parking platform (69) is installed on the chassis (1), and a parking groove (691) is provided on the parking platform (69).

9. The fully automatic circulator assembly machine according to claim 1, characterized in that: The chassis (1) is provided with a detection device (7) for detecting the assembly status. The detection device (7) comprises a fourth slide (71). The fourth slide (71) is installed on the chassis (1). A CCD detector (72) is connected to the fourth slide (71).

10. The fully automatic circulator assembly machine according to claim 1, characterized in that: The unloading device (8) comprises a fifth slide (81), wherein the fifth slide (81) is mounted on the chassis (1), the fifth slide (81) is connected to a sixth slide (82), the sixth slide (82) is arranged perpendicular to the fifth slide (81), the sixth slide (82) is connected to a fourth cylinder (83), and the output shaft of the fourth cylinder (83) is connected to a second three-jaw circular clamp (84) of a clamping annulator.

Citation Information

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