Sampling device for lubricating oil detection

By designing a sampling device for lubricant oil detection including an L-shaped support base, a extraction mechanism, a support mechanism and a scraping mechanism, the problems of contamination, density and bottle opening residue during the sampling process of grease lubricant oil are solved, and the problem of pollution, compactness and bottle opening residue is realized. Efficient and accurate lubricant detection.

CN119437801AInactive Publication Date: 2025-02-14AMBRUM TECH TIAN JIN CO LTD
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Patent Information

Application Number
CN202411646033.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the sampling process of grease lubricating oil has problems such as contamination, difficulty in ensuring density, and residual bottle openings, which affects the accuracy of the detection results.

Method used

A sampling device for testing lubricating oil is designed, including an L-shaped support base, a pick-up mechanism, a support mechanism and a scraping mechanism. The device uses three oil suction pipes of different heights to sample lubricating oils in the oil storage tank, and uses cams and arc-shaped fitting blocks to drive the shaking of the sampling bottle to eliminate internal air and ensure compactness. At the same time, the scraper mechanism ensures the flatness and cleanliness of the bottle mouth through the cooperation of the shovel and the scraper.

Benefits of technology

It effectively reduces the probability of contamination of lubricant during the sampling process, improves the density of lubricant in the sampling bottle and the flatness of the bottle mouth, and ensures the cleanliness and accuracy of the detection sample.

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Abstract

The invention relates to the field of processing grease detection sampling, in particular to a sampling device for lubricating oil detection, which comprises two L-shaped supporting seats distributed in the left-right direction, an oil storage tank is supported between the two L-shaped supporting seats, a material pumping mechanism is mounted on the material storage tank, and a supporting mechanism and a scraping mechanism are arranged below the material pumping mechanism. The one-way valve principle is adopted during sampling of grease-shaped lubricating oil at different depths, the probability of contamination in the sampling process is effectively reduced, redundant grease-shaped lubricating oil is pushed back through the abutting-pushing plug after sampling is completed, it is avoided that the grease-shaped lubricating oil is placed in an oil pumping pipe for a long time to be contaminated, the sampling bottle shakes in a reciprocating mode through cooperation of the cam and the arc-shaped matching block, and the sampling efficiency is improved. The compactness of the grease-like lubricating oil is improved, reciprocating scraping work on the bottle opening of the sampling bottle is achieved in cooperation with movement of the scraper knife, the flatness and cleanliness of the bottle opening of the sampling bottle are improved, redundant grease-like lubricating oil is rapidly collected through the scraper knife, and the situation that the grease-like lubricating oil on the surface of the scraper pollutes the grease-like lubricating oil in the sampling bottle is avoided.
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Description

Technical Field

[0001] The invention relates to the field of processing grease detection and sampling, and in particular to a sampling device for lubricating oil detection. Background Art

[0002] Lubricating oil is a general term for lubricants widely used in various mechanical equipment. It is divided into two categories: liquid and grease according to its physical state. Its main function is to reduce friction, reduce wear and dissipate heat and cool. Among common lubricating oils, grease-like lubricants are usually called greases, which are composed of base oil, thickener and a variety of additives, and can effectively reduce loss during use.

[0003] After grease lubricants are produced, their physical and chemical properties, performance and applicability need to be comprehensively evaluated. The testing of grease lubricants usually includes appearance, cone penetration and viscosity. A series of rigorous tests are performed to ensure that the grease can meet the needs of specific application scenarios. Among them, the cone penetration test of grease lubricants is one of the important methods to measure the consistency and hardness of grease.

[0004] Before conducting a grease cone penetration test, it is usually necessary to manually sample the grease to be tested and place it in a corresponding sampling bottle. As the amount of grease in the sampling bottle increases, the sampling bottle needs to be continuously vibrated to ensure the density of the grease inside the sampling bottle. Finally, the mouth of the sampling bottle is manually scraped flat with a scraper or other tool to ensure the cleanliness of the bottle mouth.

[0005] Although the existing sampling method of grease-like lubricating oil is relatively common, it still has some disadvantages. First, when manually sampling the grease-like lubricating oil in the oil storage tank, the sampling position is relatively single. When sampling at different depths, the grease-like lubricating oil at different depths will inevitably be mixed and then contaminated. When manually vibrating the grease-like lubricating oil inside the sampling bottle, the stability of the force applied in multiple directions cannot be guaranteed, and the air inside the grease-like lubricating oil cannot be effectively discharged, and then it is difficult to ensure the compactness of the grease-like lubricating oil inside the sampling bottle. Finally, when manually scraping and cleaning the mouth of the sampling bottle with tools such as scrapers, it is difficult to avoid a small amount of grease-like lubricating oil remaining at the mouth of the sampling bottle, and therefore the flatness and surface cleanliness of the bottle mouth after sampling cannot be guaranteed. Summary of the invention

[0006] In view of the above problems, the present application provides a sampling device for lubricating oil detection to solve the problems existing in the sampling process of the above-mentioned grease-like lubricating oil.

[0007] To achieve the above object, the embodiments of the present application provide the following technical solutions: A sampling device for lubricating oil detection, including an L-shaped support base. There are two L-shaped support bases arranged in the front-back direction. A storage oil tank for storing lubricating oil is supported between the two L-shaped support bases. A pumping mechanism for extracting lubricating oil at different heights is installed on the storage oil tank.

[0008] The pumping mechanism includes three pumping oil pipes with different heights and telescopic sleeves at the upper ends. A fuel pump is arranged on the pumping oil pipe. The three pumping oil pipes are respectively inserted into the storage oil tank and divide the storage oil tank into upper, middle and lower three oil pumping areas. Disposable oil delivery pipes are respectively plugged on the three pumping oil pipes. An adjusting part is also commonly installed on the three pumping oil pipes.

[0009] A supporting mechanism for holding lubricating oil is cooperatively arranged below the oil delivery pipe. The supporting mechanism includes a U-shaped supporting frame with an opening facing downwards. A supporting part is arranged on the U-shaped supporting frame. Three sampling bottles corresponding to the three oil delivery pipes one by one are arranged in the supporting part. A scraping mechanism is arranged between the sampling bottle and the oil delivery pipe. A vibrating part for driving the sampling bottle to vibrate is arranged below the supporting part.

[0010] The scraping mechanism includes a scraping part arranged between the oil delivery pipe and the sampling bottle and used for scraping the lubricating oil at the bottle mouth of the sampling bottle. A second driving part for driving the scraping part to reciprocate is arranged on the scraping part.

[0011] Preferably, the second driving part includes supporting plates fixedly arranged on the upper end surface of the U-shaped supporting frame in a front-back symmetric manner. Recessed circular chutes are opened on the side walls of the two supporting plates close to each other. A sliding block is slidably arranged inside the two recessed circular chutes. A circular rod is fixedly arranged on the side wall of the two sliding blocks close to each other. A third motor is fixedly arranged on the front side wall of the front supporting plate through a motor seat. The output shaft of the third motor rotates through the corresponding supporting plate and a regulating block with a waist-shaped through groove opened on the top end of the output shaft is fixedly arranged. The circular rod on the front sliding block is always located in the waist-shaped through groove.

[0012] Preferably, the scraping part includes a T-shaped auxiliary block commonly fixedly arranged on the left side walls of the two supporting plates. A chamfer is arranged at the upper end of the T-shaped auxiliary block close to the sampling bottle. An auxiliary plate is commonly fixedly arranged on the right side walls of the two supporting plates. The auxiliary plate is divided into an inclined scraping section and a vertical matching section. A scraping knife is fixedly arranged on the side of the scraping section close to the sampling bottle. An oil storage tank for storing excess lubricating oil is placed below the matching section. An electric push rod is fixedly arranged below the oil storage tank. A pushing plate for pushing the sampling bottle is fixedly arranged at the telescopic end of the electric push rod. Slide rods are also fixedly arranged on the side wall of the matching section and on both sides of the electric push rod. Both of the slide rods slidably penetrate through the pushing plate.

[0013] Preferably, the scraping part further includes a mounting block with an inclined edge facing the sampling bottle and a right-angled triangle cross-section. The mounting block is provided with a first mounting chute extending in the front-rear direction. A scraper with a first mating groove on its upper surface is slidably arranged in the first mounting chute. The interior of the mounting block is further provided with a second mounting chute communicating with the first mounting chute. A pushing block with a second mating groove on its upper end face is slidably arranged in the second mounting chute. The lower end of the side of the pushing block away from the scraper is provided with an inclined edge parallel to the chamfer of the T-shaped auxiliary block. A telescopic clamping block is fixedly arranged downward in the second mounting chute. The telescopic clamping block is clamped with the second mating groove through the telescopic sections at its front and rear ends.

[0014] Preferably, a supporting bracket is fixedly arranged on the left side wall of the U-shaped support frame. On the side walls of the two vertical sections of the U-shaped support frame close to each other, a supporting plate is fixedly arranged. On the side walls of the two vertical sections of the U-shaped support frame close to each other and above the supporting plate, strip-shaped plates are respectively fixedly arranged. On the upper end face of the horizontal section of the U-shaped support frame, three circular through grooves are opened in the front-rear direction. On the left side of each circular through groove, an avoidance groove communicating with it and used for pushing the sampling bottle is opened.

[0015] Preferably, the supporting part includes a supporting circular plate fixedly arranged in the circular through groove through a plurality of springs. On the upper end face of the supporting circular plate, an annular sleeve with a notch on the left side is fixedly arranged. The side wall of the notch of the annular sleeve is provided with a chamfer. Two arc-shaped clamping rings connected by a torsion spring are installed on the inner wall of the annular sleeve. The arc-shaped clamping rings are fixedly connected with the annular sleeve through a plurality of springs arranged on their outer walls. The arc-shaped clamping rings are also provided with notches with chamfers on both sides at the positions corresponding to the notch of the annular sleeve. The sampling bottle is located between the two arc-shaped clamping rings.

[0016] Preferably, the vibrating part includes four arc-shaped fitting blocks fixedly arranged on the lower end face of the supporting circular plate in a circumferential direction. A plurality of roller shafts are rotatably arranged on the circumferential inner walls of the four arc-shaped fitting blocks in the circumferential direction. A cam is also rotatably arranged on the lower end face of the supporting circular plate and between the four arc-shaped fitting blocks. The lower end faces of the three cams are fixedly connected with a connecting shaft. Driving belt pulleys are fixedly arranged on the outer walls of the front and rear connecting shafts in an up-and-down staggered manner. A driving belt pulley is fixedly arranged on the outer wall of the middle connecting shaft corresponding to the front and rear driving belt pulleys. The two driving belt pulleys are respectively传动连接 with the corresponding driven belt pulleys on both sides through two synchronous belts. The front and rear connecting shafts are respectively rotatably connected with the corresponding strip-shaped plates. A second motor is fixedly arranged on the upper end face of the supporting plate and directly below the middle connecting shaft. The output shaft of the second motor is fixedly connected with the middle connecting shaft.

[0017] Preferably, the pumping mechanism includes a forward and reverse motor fixedly arranged on the upper end face of the oil storage tank with the output shaft facing upward, the output shaft of the forward and reverse motor is fixedly provided with an incomplete gear, and the upper end face of the oil storage tank is also rotatably provided with a threaded rod 2 through a bearing, the threaded outer wall of the threaded rod 2 is threadedly connected with an arc plate, and the outer wall of the non-threaded part of the threaded rod 2 is fixedly provided with an adjusting gear that is always meshed with the incomplete gear.

[0018] Preferably, the regulating part includes a sealing plug fixedly arranged inside the oil extraction pipe and having a conical groove in the center, a conical plug for assisting the sealing plug in sealing is installed inside the conical groove, and a push plug for returning excess lubricating oil inside the oil extraction pipe to the oil storage tank is also slidably arranged inside the oil extraction pipe, the push plug and the conical plug are fixedly connected by a telescopic rod, and the upper end of the push plug is fixedly connected to the arc plate by a round rod.

[0019] Preferably, the L-shaped support seat is divided into a vertical mounting section and a horizontal supporting section, a connecting plate is fixedly arranged between the two mounting sections, a side wall adjacent to the two supporting sections is arranged as an arc section and an oil storage tank is placed between the two arc sections, and three L-shaped blocks for preventing the oil extraction pipes from tilting are fixedly arranged on the upper end surface of the oil storage tank corresponding to the three oil extraction pipes.

[0020] Compared with the prior art, the embodiments of the present invention provide the following beneficial effects:

[0021] 1. The present invention realizes the sampling of grease-like lubricating oil at different depths inside the oil storage tank through three oil extraction pipes at different heights. The one-way valve principle is adopted to effectively reduce the probability of the grease-like lubricating oil being contaminated during the sampling process. Different oil delivery pipes are replaced in each sampling work. After the sampling is completed, the grease-like lubricating oil inside the oil extraction pipe is pushed back into the oil storage tank through the movement of the push plug, so as to avoid the grease-like lubricating oil being left in the oil extraction pipe for a long time and contaminating the next sampling sample.

[0022] 2. In the sampling of grease-like lubricating oil, the present invention causes the sampling bottle to rock back and forth at a uniform speed through the reciprocating rotation of the cam in coordination with the arc-shaped matching block, thereby effectively removing the air between the grease-like lubricating oil in the sampling bottle and improving the density of the grease-like lubricating oil in the sampling bottle. The movement of the scraper is coordinated to realize the reciprocating scraping of the mouth of the sampling bottle, thereby improving the flatness and neatness of the mouth of the sampling bottle. At the same time, after the scraper scrapes off the excess grease-like lubricating oil, it is quickly collected by the scraper, thereby avoiding the grease-like lubricating oil remaining on the surface of the scraper for a long time, thereby causing pollution to the grease-like lubricating oil in the sampling bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0024] Figure 2It is a schematic diagram of the positional relationship between the L-shaped support seat and the material extraction mechanism in the present invention.

[0025] Figure 3 It is a schematic diagram of the plane position of the oil storage tank after being cut in the present invention.

[0026] Figure 4 It is a cross-sectional view of the oil pumping pipe in the present invention.

[0027] Figure 5 yes Figure 4 A partial enlarged view of point A in the middle.

[0028] Figure 6 It is a schematic diagram of the positional relationship between the supporting mechanism and the scraping mechanism in the present invention.

[0029] Figure 7 It is a schematic diagram of the positional relationship between the supporting mechanism and the sampling bottle in the present invention.

[0030] Figure 8 It is a partial mechanism schematic diagram of the supporting part in the present invention.

[0031] Fig. 9 It is a schematic diagram of the planar structure of the supporting mechanism in the present invention.

[0032] Fig.10 It is a partial structural schematic diagram of the vibration part in the present invention.

[0033] Fig.11 It is a partial mechanism schematic diagram of the scraping part in the present invention.

[0034] Fig.12 It is a cutaway plan view of the scraping portion and the driving portion 2 in the present invention.

[0035] Fig.13 The present invention Fig.12 Schematic diagram of the three-dimensional structure.

[0036] Reference numerals in the drawings: 1. L-shaped support base; 11. Oil storage tank; 12. Connecting plate; 13. L-shaped abutting block; 2. Material pumping mechanism; 21. Material pumping pipe; 211. Material pumping oil pump; 212. Oil delivery pipe; 213. Forward and reverse motor; 214. Incomplete gear; 215. Second threaded rod; 216. Arc plate; 217. Adjusting gear; 22. Adjusting part; 221. Sealing plug; 2211. Conical groove; 222. Conical plug; 223. Pushing plug; 224. Telescopic rod; 225. Round rod; 3. Supporting mechanism; 31. C-shaped support frame; 311. Supporting bracket; 312. Support plate; 313. Strip-shaped plate; 314. Circular through groove; 315. Avoidance groove; 32. Supporting part; 321. Supporting circular plate; 322. Annular sleeve; 323. Arc-shaped clamping ring; 33. Sampling bottle; 34. Vibration part; 341. Arc-shaped mating block; 342. Cam; 343. Driven pulley; 344. Driving pulley; 345. Synchronous belt; 346. Second motor; 4. Scraping mechanism; 41. Scraping part; 411. T-shaped auxiliary block; 412. Auxiliary plate; 413. Scraping knife; 414. Oil storage tank; 415. Electric push rod; 416. Pushing plate; 417. Mounting block; 4171. First mounting chute; 4172. Shovel; 41721. First mating groove; 4173. Second mounting chute; 4174. Pushing block; 41741. Second mating groove; 4175. Telescopic clamping block; 42. Second driving part; 421. Supporting plate; 4211. Return-shaped chute; 422. Sliding block; 423. Circular rod; 424. Third motor; 425. Adjusting block; 4251. Waist-shaped through groove. Detailed implementation manners

[0037] The following will Figure 1-13 further elaborate on this application in detail.

[0038] Please refer to Figure 1 , a sampling device for lubricating oil detection, including an L-shaped support base 1. There are two L-shaped support bases 1 which are distributed in the front-back direction. An oil storage tank 11 for storing lubricating oil is supported between the two L-shaped support bases 1. A material pumping mechanism 2 for pumping lubricating oil at different heights is installed on the oil storage tank 11.

[0039] Please refer to Figure 1 and Figure 2 , the material pumping mechanism 2 includes three material pumping pipes 21 with different heights and telescopic sleeves at the upper ends. A material pumping oil pump 211 is arranged on the material pumping pipe 21. The three material pumping pipes 21 are respectively inserted into the oil storage tank 11 and divide the oil storage tank 11 into upper, middle and lower three oil pumping areas. Disposable oil delivery pipes 212 are respectively inserted on the three material pumping pipes 21. An adjusting part 22 is also commonly installed on the three material pumping pipes 21.

[0040] Please refer to Figure 1 , Figure 6and Fig. 9 Below the oil delivery pipe 212, a supporting mechanism 3 for containing lubricating oil is arranged in cooperation. The supporting mechanism 3 includes a U-shaped support 31 with an opening facing downwards. A supporting part 32 is arranged on the U-shaped support 31. Three sampling bottles 33 corresponding to the three oil delivery pipes 212 one by one are arranged in the supporting part 32. A scraping mechanism 4 is arranged between the sampling bottle 33 and the oil delivery pipe 212. Below the supporting part 32, a vibrating part 34 for driving the sampling bottle 33 to vibrate is arranged.

[0041] Please refer to Figure 1 The scraping mechanism 4 includes a scraping part 41 arranged between the oil delivery pipe 212 and the sampling bottle 33 and used for scraping the lubricating oil at the bottle mouth of the sampling bottle 33. A second driving part 42 for driving the scraping part 41 to move reciprocally is arranged on the scraping part 41.

[0042] During specific operation, first, three disposable oil delivery pipes 212 are manually inserted into the corresponding oil extraction pipes 21. At the same time, three sampling bottles 33 corresponding to the oil delivery pipes 212 are placed on the U-shaped support 31, and the sampling bottles 33 are adaptively clamped and limited through the supporting part 32 to ensure that the sampling bottles 33 do not shake. Subsequently, the adjusting part 22 in the oil pumping mechanism 2 is controlled to open the oil extraction pipe 21, and the lubricating oil inside the oil storage tank 11 is sucked up by the oil pump 211.

[0043] The sucked lubricating oil gradually falls into the sampling bottles 33 on the U-shaped support 31 through the oil extraction pipe 21 and the oil delivery pipe 212. When the lubricating oil in the sampling bottles 33 is injected to a certain height, the vibrating part 34 is controlled to work and drive the supporting part 32 and the sampling bottles 33 to vibrate, so as to reduce the bubbles among the lubricating oil in the sampling bottles 33 and ensure the uniformity of the lubricating oil during the injection process.

[0044] While the lubricating oil is vibrating, the second driving part 42 drives the scraping part 41 to move reciprocally to complete the scraping work of the lubricating oil at the bottle mouth of the sampling bottles 33, ensuring the flatness and density of the lubricating oil in the sampling bottles 33. Finally, when the lubricating oil in the three sampling bottles 33 is all injected and the bottle mouths are scraped smoothly, the sampling bottles 33 are synchronously pulled out and detected in cooperation with external detection equipment.

[0045] It should be noted that the three oil extraction pipes 21 at different heights in the oil storage tank 11 can complete the extraction and sampling work of lubricating oil at different heights, improving the accuracy of the later detection results and making them more persuasive.

[0046] Please refer to Figure 1 、 Figure 7 and Fig. 9, a support bracket 311 is fixedly arranged on the left side wall of the C-shaped support frame 31, a support plate 312 is fixedly arranged on the side walls of the two vertical sections of the C-shaped support frame 31 close to each other, strip-shaped plates 313 are respectively fixedly arranged on the side walls of the two vertical sections of the C-shaped support frame 31 close to each other and above the support plate 312, three circular through grooves 314 are arranged on the upper end surface of the horizontal section of the C-shaped support frame 31 in the front-back direction, and an avoidance groove 315 for pushing the sampling bottle 33 is arranged on the left side of each circular through groove 314 and communicated with it.

[0047] Please refer to Figure 7 and Figure 8 , the supporting part 32 includes a supporting circular plate 321 fixedly arranged inside the circular through groove 314 through a plurality of springs, an annular sleeve 322 with a notch opened on the left side is fixedly arranged on the upper end surface of the supporting circular plate 321, the side wall of the notch of the annular sleeve 322 is provided with a chamfer, two arc-shaped clamping rings 323 connected by a torsion spring are installed on the inner wall of the annular sleeve 322, the outer walls of the two arc-shaped clamping rings 323 are fixedly connected with the annular sleeve 322 through a plurality of springs, the arc-shaped clamping rings 323 are also provided with notches with chamfers on both sides at the positions corresponding to the notches of the annular sleeve 322, and the sampling bottle 33 is located between the two arc-shaped clamping rings 323.

[0048] During specific operation, first, three disposable oil delivery pipes 212 are manually inserted into the corresponding oil extraction pumps 211 respectively so that the oil delivery pipes 212 are located inside the oil extraction pipes 21. At the same time, the three sampling bottles 33 slide along the support bracket 311 and the avoidance groove 315. When the sampling bottle 33 slides on the support circular plate 321, the sampling bottle 33 will push the two arc-shaped clamping rings 323 to open to both sides. At this time, the two arc-shaped clamping rings 323 gradually adapt to the diameter of the sampling bottle 33 by compressing the springs on the outer walls. As the sampling bottle 33 moves to the central position between the two arc-shaped clamping rings 323, the self-adaptive clamping work of the sampling bottle 33 is completed through the reaction force of the torsion spring and the springs on the outer walls of the two arc-shaped clamping rings 323, ensuring that the sampling bottle 33 will not shake due to external forces when lubricating oil is injected.

[0049] Please refer to Figure 1 and Figure 2 , the L-shaped support base 1 is divided into a vertical installation section and a horizontal support section. A connecting plate 12 is fixedly arranged between the two installation sections. The side walls of the two support sections close to each other are set as arc-shaped sections, and an oil storage tank 11 is placed between the two arc-shaped sections. Three L-shaped abutting blocks 13 for preventing the oil extraction pipes 21 from tilting are fixedly arranged on the upper end surface of the oil storage tank 11 corresponding to the three oil extraction pipes 21.

[0050] Please refer to Figure 2 and Figure 4The pumping mechanism 2 includes a forward and reverse motor 213 fixedly arranged on the upper end surface of the oil storage tank 11 with the output shaft facing upward. The output shaft of the forward and reverse motor 213 is fixedly provided with an incomplete gear 214. The upper end surface of the oil storage tank 11 is also rotatably provided with a threaded rod 215 through a bearing. The threaded outer wall of the threaded rod 215 is threadedly connected with an arc plate 216, and the outer wall of the non-threaded part of the threaded rod 215 is fixedly provided with an adjusting gear 217 that is always meshed with the incomplete gear 214.

[0051] Please refer to Figure 4 and Figure 5 The regulating part 22 includes a sealing plug 221 which is fixedly arranged inside the oil extraction pipe 21 and has a conical groove 2211 in the center. A conical plug 222 for assisting the sealing plug 221 in sealing is installed inside the conical groove 2211. A push plug 223 for returning excess lubricating oil inside the oil extraction pipe 21 to the oil storage tank 11 is also slidably arranged inside the oil extraction pipe 21. The push plug 223 is fixedly connected to the conical plug 222 by a telescopic rod 224, and the upper end of the push plug 223 is fixedly connected to the arc plate 216 by a round rod 225.

[0052] Please refer to Figure 7 , Fig. 9 and Fig.10 The vibration part 34 includes four arc-shaped matching blocks 341 fixedly arranged on the lower end surface of the supporting circular plate 321 and distributed in the circumferential direction. The circumferential inner walls of the four arc-shaped matching blocks 341 are all provided with a plurality of rollers rotatably arranged along the circumferential direction. A cam 342 is also rotatably arranged on the lower end surface of the supporting circular plate 321 and located between the four arc-shaped matching blocks 341. The lower end surface of the cam 342 is fixedly connected with a connecting shaft. The outer walls of the front and rear connecting shafts are fixedly provided with driven pulleys 343 in an up-and-down staggered manner. The outer wall of the middle connecting shaft is fixedly provided with a driving pulley 344 corresponding to the front and rear driven pulleys 343. The two driving pulleys 344 are respectively connected to the corresponding driven pulleys 343 on both sides through two synchronous belts 345. The connecting shafts on the front and rear sides are respectively connected to the corresponding strip plates 313 in rotation. A No. 2 motor 346 is fixedly arranged on the upper end surface of the supporting plate 312 and located directly below the middle connecting shaft. The output shaft of the No. 2 motor 346 is fixedly connected to the middle connecting shaft.

[0053] After the disposable oil delivery pipe 212 and the sampling bottle 33 are both installed, start the forward and reverse motor 213 to drive the incomplete gear 214 to engage with the adjusting gear 217, causing the second threaded rod 215 to rotate. When the second threaded rod 215 rotates, the arc plate 216 drives the three push plugs 223 to move synchronously through the round rod 225. When the push plugs 223 move upward, they drive the conical plug 222 to move upward through the telescopic rod 224 and separate from the sealing plug 221. Then start the oil pump 211 and pump the lubricating oil at three different heights in the storage tank 11 along the gap at the bottom of the oil suction pipe 21. At this time, the pumped lubricating oil falls into the corresponding sampling bottle 33 along the oil delivery pipe 212.

[0054] When the lubricating oil in the sampling bottle 33 reaches a certain height, start the second motor 346, and the second motor 346 drives the connecting shaft in the middle and the cam 342 to rotate. At the same time, the cams 342 on both sides rotate synchronously driven by the synchronous belt 345. When the three cams 342 rotate synchronously, they intermittently push the arc-shaped mating blocks 341 below their respective supporting circular plates 321. The arc-shaped mating blocks 341 reciprocate and shake, thereby driving the supporting circular plates 321 and the corresponding sampling bottles 33 to vibrate. By driving the sampling bottles 33 to vibrate, the bubbles in the lubricating oil are discharged, ensuring the uniformity of the lubricating oil in the sampling bottles 33, and then facilitating the later inspection work of the lubricating oil.

[0055] Please refer to Figure 6 、 Fig.11 、 Fig.12 and Fig.13 The second driving part 42 includes support plates 421 fixedly arranged on the upper end surface of the C-shaped support 31 in a front-back symmetric manner. On the side walls of the two support plates 421 close to each other, there are both U-shaped sliding grooves 4211. Inside the two U-shaped sliding grooves 4211, there are sliding blocks 422 slidingly arranged. On the side walls of the two sliding blocks 422 close to each other, there is a circular rod 423 fixedly arranged. On the front side wall of the front support plate 421, there is a third motor 424 fixedly arranged through a motor seat. The output shaft of the third motor 424 rotates through the corresponding support plate 421, and at the top of the output shaft, there is an adjusting block 425 with a waist-shaped through groove 4251 opened on the end face. The circular rod 423 on the front sliding block 422 is always located in the waist-shaped through groove 4251.

[0056] Please refer to Fig.10 、 Fig.12 and Fig.13The scraping part 41 includes a T-shaped auxiliary block 411 fixedly arranged on the left side walls of the two supporting plates 421, and a chamfer is arranged on the upper end of the T-shaped auxiliary block 411 close to the sampling bottle 33. An auxiliary plate 412 is fixedly arranged on the right side walls of the two supporting plates 421. The auxiliary plate 412 is divided into an inclined scraping section and a vertical matching section. A scraping knife 413 is fixedly arranged on the side of the scraping section close to the sampling bottle 33. An oil storage tank 414 for storing excess lubricating oil is placed below the matching section, and an electric push rod 415 is fixedly arranged below the oil storage tank 414. A pushing plate 416 for pushing the sampling bottle 33 is fixedly arranged at the telescopic end of the electric push rod 415, and sliding rods are also fixedly arranged on the side walls of the matching section and on both sides of the electric push rod 415. Both of the sliding rods slide through the pushing plate 416.

[0057] Please refer to Fig.11 , Fig.12 and Fig.13 The scraping portion 41 also includes a mounting block 417 with an inclined edge facing the sampling bottle 33 and a right-angled triangle cross-section. The mounting block 417 is provided with a mounting slide groove 1 4171 extending in the front-to-back direction. A scraper 4172 with a matching groove 1 41721 on the upper surface is slidably arranged in the mounting slide groove 1 4171. The mounting block 417 is also provided with a mounting slide groove 2 4173 connected to the mounting slide groove 1 4171. A push block 4174 with a matching groove 2 41741 on the upper end surface is slidably arranged in the mounting slide groove 2 4173. The push block 4174 is provided with a beveled edge parallel to the chamfer of the T-shaped auxiliary block 411 at the lower end away from the scraper 4172. A telescopic block 4175 is fixed downward inside the mounting slide groove 2 4173, and the telescopic block 4175 is clamped with the matching groove 2 41741 through the telescopic sections at the front and rear ends.

[0058] When the lubricating oil in the three sampling bottles 33 is injected to a certain height, the No. 3 motor 424 is started to drive the adjusting block 425 to rotate. At this time, the adjusting block 425 drives the circular rod 423 and the sliding block 422 to slide along the return groove 4211 through the waist-shaped through groove 4251. When the circular rod 423 and the sliding block 422 slide along the return groove 4211, they drive the mounting block 417 to move synchronously. When the circular rod 423 and the sliding block 422 slide along the horizontal end below the return groove 4211, the scraper 4172 arranged on the mounting block 417 is used to scrape away the excess lubricating oil at the mouth of the sampling bottle 33, thereby ensuring the flatness and cleanliness of the mouth of the sampling bottle 33.

[0059] When the circular rod 423 and the sliding block 422 slide to the rightmost end of the horizontal end below the circular slide groove 4211, the shovel blade 4172 is pushed and matched with the matching end of the auxiliary plate 412, so that the shovel blade 4172 slides and retracts along the installation slide groove 1 4171. During the retraction process, the shovel blade 4172 pushes the pushing block 4174, and the matching groove 2 41741 on the pushing block 4174 is disengaged from the telescopic block 4175. As the shovel blade 4172 continues to slide along the installation slide groove 1 4171, the matching groove 1 41721 gradually slides to the bottom of the telescopic block 4175. At this time, the telescopic block 4175 pops out to reset and is stuck in the matching groove 1 41721, thereby completing the retraction limit work of the shovel blade 4172.

[0060] The adjusting block 425 continues to move the circular rod 423 to rotate. At this time, the sliding block 422 slides along the vertical section on the right side of the circular slide groove 4211. When the mounting block 417 slides upward, it contacts and cooperates with the scraper 413, so that the excess lubricating oil on the mounting block 417 is scraped off to the scraper 413. As the sliding block 422 continues to slide, the excess lubricating oil on the scraper 413 will fall freely into the oil storage tank 414 below due to gravity.

[0061] The adjusting block 425 continues to move the sliding block 422 to slide along the return groove 4211. The mounting block 417 gradually moves to the top of the T-shaped auxiliary block 411 when sliding to the left. Then, the mounting block 417 slides downward along the return groove 4211. The push block 4174 is gradually pushed to slide along the second mounting groove 4173 through the cooperation between the bevel of the push block 4174 and the chamfer on the T-shaped auxiliary block 411. During the sliding process, the push block 4174 pushes the matching groove 1 41721 on the scraper 4172 to gradually align with the telescopic block 4175. The two sampling bottles 33 are disengaged from each other until the telescopic block 4175 pops out and fits into the second matching groove 41741. At this time, the scraper 4172 is in an extended state and continues to slide with the sliding block 422 to complete the scraping of excess lubricating oil at the mouth of the sampling bottle 33. When the three sampling bottles 33 are filled with lubricating oil and the lubricating oil at the mouth of the barrel is scraped off and leveled, the electric push rod 415 is controlled to extend and the push plate 416 pushes the three sampling bottles 33 onto the support bracket 311, and then the peripheral detection equipment is controlled to detect the lubricating oil in the three sampling bottles 33.

[0062] Finally, when the inspection work is completed, the forward and reverse motor 213 drives the threaded rod 215 to reverse and causes the arc plate 216 to drive the push plug 223 downward to move. At this time, the telescopic sleeve at the upper end of the oil extraction pipe 21 is compressed. At the same time, the push plug 223 pushes the excess lubricating oil out of the oil extraction pipe 21 when moving downward along the oil extraction pipe 21, thereby preventing the lubricating oil remaining in the oil extraction pipe 21 for a long time from contaminating the inner wall of the oil extraction pipe 21, thereby ensuring the cleanliness of the lubricating oil during each inspection work.

[0063] In the description of the embodiments of the present invention, it should be noted that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention. In addition, in the description of the present invention, unless otherwise specified, "multiple", "multiple roots", and "multiple groups" mean two or more.

[0064] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0065] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A sampling device for lubricating oil detection, comprising an L-shaped support seat (1), characterized in that: There are two L-shaped support seats (1) arranged in the front-back direction. An oil storage tank (11) for storing lubricating oil is supported between the two L-shaped support seats (1). A pumping mechanism (2) for pumping lubricating oil at different heights is installed on the oil storage tank (11). The pumping mechanism (2) includes three oil suction pipes (21) with different heights and telescopic sleeves at the upper ends. A oil suction pump (211) is arranged on the oil suction pipe (21). The three oil suction pipes (21) are respectively inserted into the oil storage tank (11) and divide the oil storage tank (11) into upper, middle and lower three oil suction areas. Disposable oil delivery pipes (212) are respectively inserted on the three oil suction pipes (21). An adjusting part (22) is also commonly installed on the three oil suction pipes (21). A supporting mechanism (3) for holding lubricating oil is cooperatively arranged below the oil delivery pipe (212). The supporting mechanism (3) includes a U-shaped support frame (31) with an opening facing downwards. A supporting part (32) is arranged on the U-shaped support frame (31). Three sampling bottles (33) corresponding to the three oil delivery pipes (212) are arranged in the supporting part (32). A scraping mechanism (4) is arranged between the sampling bottle (33) and the oil delivery pipe (212). A vibrating part (34) for driving the sampling bottle (33) to vibrate is arranged below the supporting part (32). The scraping mechanism (4) includes a scraping part (41) arranged between the oil delivery pipe (212) and the sampling bottle (33) and used for scraping the lubricating oil at the bottle mouth of the sampling bottle (33). A second driving part (42) for driving the scraping part (41) to reciprocate is arranged on the scraping part (41).

2. A sampling device for lubricating oil detection according to claim 1, characterized in that: The second driving part (42) includes supporting plates (421) fixedly arranged on the upper end surface of the U-shaped support frame (31) in a front-back symmetric manner. Return-shaped sliding grooves (4211) are opened on the side walls of the two supporting plates (421) close to each other. A sliding block (422) is slidably arranged inside the two return-shaped sliding grooves (4211). A circular rod (423) is fixedly arranged on the side wall of the two sliding blocks (422) close to each other. A third motor (424) is fixedly arranged on the front side wall of the front supporting plate (421) through a motor base. The output shaft of the third motor (424) rotatably penetrates through the corresponding supporting plate (421) and an adjusting block (425) with a waist-shaped through groove (4251) opened on the end face is fixedly arranged at the top of the output shaft. The circular rod (423) on the front sliding block (422) is always located in the waist-shaped through groove (4251).

3. A sampling device for lubricating oil detection according to claim 2, characterized in that: The described scraping part (41) includes a T-shaped auxiliary block (411) fixedly arranged on the left side walls of two supporting plates (421) together. A chamfer is arranged at the upper end of the T-shaped auxiliary block (411) on the side close to the sampling bottle (33). An auxiliary plate (412) is fixedly arranged on the right side walls of the two supporting plates (421) together. The auxiliary plate (412) is divided into an inclined scraping section and a vertical matching section. A scraping knife (413) is fixedly arranged on the side of the scraping section close to the sampling bottle (33). A fuel tank (414) for storing redundant lubricating oil is placed below the matching section. An electric push rod (415) is fixedly arranged below the fuel tank (414). A pushing plate (416) for pushing the sampling bottle (33) is fixedly arranged at the telescopic end of the electric push rod (415). Slide rods are also fixedly arranged on the side walls of the matching section and on both sides of the electric push rod (415). Both of the two slide rods slide through the pushing plate (416).

4. A sampling device for lubricating oil detection according to claim 3, characterized in that: The described scraping part (41) further includes a mounting block (417) with an inclined edge facing the sampling bottle (33) and a right-angled triangle cross-section. A first mounting chute (4171) extending in the front-rear direction is formed in the mounting block (417). A scraper (4172) with a first matching groove (41721) formed on its upper surface is slidably arranged in the first mounting chute (4171). A second mounting chute (4173) communicating with the first mounting chute (4171) is further formed inside the mounting block (417). A pushing block (4174) with a second matching groove (41741) formed on its upper end surface is slidably arranged inside the second mounting chute (4173). An inclined side parallel to the chamfer of the T-shaped auxiliary block (411) is formed at the lower end of the side of the pushing block (4174) away from the scraper (4172). A telescopic clamping block (4175) is fixedly arranged downward inside the second mounting chute (4173). The telescopic clamping block (4175) is clamped with the second matching groove (41741) through the telescopic sections at its front and rear ends.

5. A sampling device for lubricating oil detection according to claim 1, characterized in that: A supporting bracket (311) is fixedly arranged on the left side wall of the U-shaped support (31). Support plates (312) are fixedly arranged on the side walls of the two vertical sections of the U-shaped support (31) close to each other. Strip-shaped plates (313) are respectively fixedly arranged on the side walls of the two vertical sections of the U-shaped support (31) close to each other and above the support plates (312). Three circular through grooves (314) are formed in the upper end surface of the horizontal section of the U-shaped support (31) in the front-rear direction. An avoidance groove (315) for pushing the sampling bottle (33) and communicating with each circular through groove (314) is formed on the left side of each circular through groove (314).

6. A sampling device for lubricating oil detection according to claim 5, characterized in that: The supporting portion (32) comprises a supporting circular plate (321) fixedly arranged inside the circular through groove (314) by a plurality of springs, an annular sleeve (322) with a notch on the left side is fixedly arranged on the upper end surface of the supporting circular plate (321), and the side wall of the notch of the annular sleeve (322) is chamfered, and the inner wall of the annular sleeve (322) is provided with two arc-shaped clamping rings (323) connected by torsion springs, and the arc-shaped clamping ring (323) is fixedly connected to the annular sleeve (322) by a plurality of springs arranged on the outer wall, and a notch with chamfered sides is also arranged at a position of the arc-shaped clamping ring (323) corresponding to the notch of the annular sleeve (322), and the sampling bottle (33) is located between the two arc-shaped clamping rings (323).

7. A sampling device for lubricating oil detection according to claim 6, characterized in that: The vibration part (34) comprises four arc-shaped matching blocks (341) fixedly arranged on the lower end surface of the supporting circular plate (321) and distributed in the circumferential direction, the circumferential inner walls of the four arc-shaped matching blocks (341) are all provided with a plurality of rollers rotatably arranged along the circumferential direction, the lower end surface of the supporting circular plate (321) and located between the four arc-shaped matching blocks (341) are also provided with a cam (342) rotatably arranged, the lower end surfaces of the three cams (342) are fixedly connected with a connecting shaft, and the outer walls of the front and rear connecting shafts are fixedly provided with driven pulleys in an up-and-down staggered manner (343), a driving pulley (344) is fixedly arranged on the outer wall of the middle connecting shaft corresponding to the front and rear driven pulleys (343), the two driving pulleys (344) are respectively connected to the corresponding driven pulleys (343) on both sides through two synchronous belts (345), the connecting shafts on the front and rear sides are respectively connected to the corresponding strip plates (313) for rotation, and a second motor (346) is fixedly arranged on the upper end surface of the support plate (312) and located directly below the middle connecting shaft, and the output shaft of the second motor (346) is fixedly connected to the middle connecting shaft.

8. A sampling device for lubricating oil detection according to claim 1, characterized in that: The material extraction mechanism (2) comprises a forward and reverse motor (213) fixedly arranged on the upper end surface of the oil storage tank (11) and with the output shaft facing upwards, the output shaft of the forward and reverse motor (213) is fixedly provided with an incomplete gear (214), and the upper end surface of the oil storage tank (11) is also rotatably provided with a second threaded rod (215) through a bearing, the threaded outer wall of the second threaded rod (215) is threadedly connected with an arc plate (216), and the outer wall of the non-threaded part of the second threaded rod (215) is fixedly provided with an adjustment gear (217) that is always meshed with the incomplete gear (214).

9. A sampling device for lubricating oil detection according to claim 1, characterized in that: The regulating part (22) comprises a sealing plug (221) fixedly arranged inside the oil extraction pipe (21) and having a conical groove (2211) at the center thereof; a conical plug (222) for assisting the sealing plug (221) in sealing is installed inside the conical groove (2211); a push plug (223) for returning excess lubricating oil inside the oil extraction pipe (21) to the inside of the oil storage tank (11) is also slidably arranged inside the oil extraction pipe (21); the push plug (223) and the conical plug (222) are fixedly connected via a telescopic rod (224); and the upper end of the push plug (223) is fixedly connected to the arc plate (216) via a round rod (225).

10. A sampling device for lubricating oil detection according to claim 1, characterized in that: The L-shaped support seat (1) is divided into a vertical installation section and a horizontal supporting section, a connecting plate (12) is fixedly arranged between the two installation sections, a side wall adjacent to the two supporting sections is arranged as an arc section, and an oil storage tank (11) is placed between the two arc sections, and three L-shaped stop blocks (13) for preventing the oil suction pipes (21) from tilting are fixedly arranged on the upper end surface of the oil storage tank (11) corresponding to the three oil suction pipes (21).