Spraying equipment for preparing rose yoghourt seasoning powder
By introducing impurity separation and nozzle cleaning mechanisms into the spray equipment, the problem of nozzle blockage in the preparation of rose yogurt seasoning powder is solved, and the product quality and equipment reliability are improved.
Patent Information
- Application Number
- CN202510077426.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the preparation of rose yogurt seasoning powder, inadequately dissolved macromolecular polysaccharides, plant fibers and rose petal residues can easily cause the spray head to be blocked, affecting the drying process and product quality.
A spray device including an impurity separation mechanism and a nozzle cleaning mechanism is designed. The impurity separation mechanism generates centrifugal force through the transmission rod to separate out macromolecular substances; the nozzle cleaning mechanism regularly cleans the nozzles through a micro water pump and anti-drying mechanism to prevent the seasoning substance from drying out.
It effectively avoids the nozzle blockage, ensures the drying process and product quality of rose yogurt seasoning powder, and improves the reliability and use effect of spray equipment.
Smart Images

Figure CN119488729A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of yogurt seasoning powder preparation equipment, and in particular relates to a spraying device for preparing rose yogurt seasoning powder. Background Art
[0002] Yogurt seasoning powder is a powdered substance that can give yogurt a unique flavor to meet the preferences of different consumers, and rose yogurt seasoning powder is a yogurt seasoning powder featuring the unique aroma and flavor of roses, which can give yogurt a romantic and charming rose flavor and improve the taste of yogurt. Spray equipment is required in the preparation process of yogurt seasoning powder, mainly because spray drying technology can quickly atomize the prepared liquid material containing flavor substances into tiny droplets, and then under the action of hot air, the water evaporates quickly, and the material is quickly dried to form a powder, which can well retain the flavor components and ensure the quality of the seasoning powder. For example, the patent authorization announcement is CN112933625B, which discloses a spray equipment for preparing yogurt seasoning powder.
[0003] At present, when preparing rose yogurt seasoning powder, if the rose seasoning stock solution contains incompletely dissolved macromolecular polysaccharides, plant fibers and some tiny rose petal residues, these substances are easy to gradually accumulate and adhere when passing through the narrow channel of the atomizing nozzle because of their large particles or certain viscosity, and then the nozzle of the spraying equipment is easy to be blocked, which will cause the liquid material to be unable to be atomized and sprayed normally, affecting the drying process, and even causing production interruption, and may also cause some materials to stay for a long time and deteriorate, which not only affects the reliability and effect of the use of the spraying device, but also easily affects the quality of the preparation of rose yogurt seasoning powder; In addition, when the atomizing equipment nozzle atomizes the rose flavoring concentrate, small droplets formed by the atomization of part of the concentrate tend to accumulate on the outer wall of the nozzle, forming droplets of concentrate attached. At this time, these droplets are affected by the high temperature of the drying chamber of the powder drying equipment, which will evaporate the water in the droplets of concentrate attached, causing the flavoring substances in the droplets of concentrate attached to dry and adsorb on the outside of the nozzle. As the use time goes by, the increase in the amount of dried flavoring substances will interfere with the atomization effect of the nozzle, affect the uniformity of the dispersion of the small droplets of the rose flavoring concentrate, and cause the local atomized small droplets of the rose flavoring concentrate to be too large, thereby making the particles of some rose flavoring powder larger. This not only affects the preparation quality of the rose flavoring powder, but may also clog the nozzle and reduce the reliability of the atomizing equipment.
[0004] For this reason, we propose a spraying device for preparing rose yogurt seasoning powder to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a spraying device for preparing rose yogurt seasoning powder in view of the above problems.
[0006] To achieve the above object, the present invention adopts the following technical scheme: a spray device for preparing rose yogurt seasoning powder, comprising a heat-insulating shell, the top of which is sealed and connected to a shell cover by bolts, and the inner wall of which is fixedly connected to an impurity separation mechanism and a nozzle cleaning mechanism; The upper surface of the shell cover is fixedly connected with a driving mechanism; The bottom liquid outlet of the impurity separation mechanism is fixedly connected to a pressurizing mechanism, and the connecting end of the pressurizing mechanism is fixedly connected to the inner wall of the heat-insulating shell; A through hole 1 is formed on the outer wall of the heat-insulating shell, and the wall of the through hole 1 is connected to an exchange spray mechanism via a first sealing bearing; The outer wall of the heat-insulating shell is fixedly connected with a spray connection frame, and the outer wall of the heat-insulating shell located inside the spray connection frame is provided with a spray hole.
[0007] In the above-mentioned spray device for preparing rose yogurt seasoning powder, the impurity separation mechanism includes a collecting cylinder fixedly connected to the inner wall of the heat-insulating shell, a through hole 2 is opened on the inner wall of the bottom end of the collecting cylinder, and the hole wall of the through hole 2 is fixedly connected to a transmission rod through a second sealing bearing, the rod wall of the transmission rod is fixedly sleeved with a support plate, the top of the support plate is fixedly embedded with a filter cylinder, the top outer wall of the filter cylinder is sealed with a connecting bearing, the outer ring outer wall of the connecting bearing is fixedly connected to the inner wall of the top of the collecting cylinder, a through hole 3 is opened on the upper surface of the shell cover, and a third sealing bearing matching with the top outer wall of the transmission rod is fixedly embedded in the hole wall of the through hole 3, the rod wall of the transmission rod is in sealing contact with the inner ring inner wall of the third sealing bearing, the outer wall of the shell cover located at the top of the collecting cylinder is fixedly connected with a liquid inlet control valve, and the bottom end of the transmission rod is fixedly connected with a first bevel gear.
[0008] In the above-mentioned spray device for preparing rose yogurt seasoning powder, the nozzle cleaning mechanism includes a water tank and a partition fixedly connected to the inner wall of the insulation shell, the upper surface of the shell cover located at the top of the water tank is fixedly connected with a one-way water inlet valve, the lower surface of the partition and the inner wall of the bottom end of the insulation shell together constitute a filtering area, the outer wall of the bottom end of the water tank is fixedly embedded with a bent pipe, the water inlet end of the bent pipe extends to the bottom end of the water tank, the water outlet end of the bent pipe passes through the inner wall of the spray connection frame, and is fixedly connected with a normally closed valve, the injection end of the normally closed valve passes through the inner wall of the insulation shell, the bottom end of the water tank is fixedly embedded with a water guide pipe, the bottom end of the water guide pipe passes through the lower surface of the partition, the bottom end of the water guide pipe is fixedly connected with a micro water pump, the bottom end of the micro water pump is connected to the bottom inner wall of the insulation shell. The wall is fixedly connected, the wall of the water pipe is fixedly connected with an anti-drying mechanism, the interior of the filtration area is provided with a supporting mesh plate and a filter plate, the outer wall of the filter plate is fixedly connected to the outer wall of the supporting mesh plate, the side wall of the filter plate is sealed and movably connected to the lower surface of the partition and the inner wall of the bottom end of the insulation shell, the bottom outer wall of the insulation shell is provided with a rectangular hole, and the hole wall of the rectangular hole is movably connected with a sealing plate, the side end of the sealing plate is fixedly connected to the outer wall of the insulation shell by bolts, the sealing plate and the outer wall on the side opposite to the supporting mesh plate are jointly fixedly connected with two connecting rods, the upper surface of the partition is fixedly connected with an arc tube, the inlet end of the arc tube is fixedly connected with a connecting cover, the top end of the connecting cover is fixedly connected to the lower surface of the water tank, and the lower surface of the connecting cover is connected with a proximity sensor.
[0009] In the above-mentioned spray device for preparing rose yogurt flavoring powder, the driving mechanism includes a support frame fixedly connected to the upper surface of the shell cover, the inner wall of the support frame is fixedly connected to the driving motor, the output end of the driving motor is fixedly connected to the first gear, the outer wall of the first gear is meshingly connected to the second gear, the bottom end of the second gear is fixedly connected to the top end of the transmission rod, and the outer wall of the collecting tube is fixedly connected to the PLC controller.
[0010] In the above-mentioned spray device for preparing rose yogurt seasoning powder, the boosting mechanism includes a delivery pipe fixedly connected to the inner wall of the liquid outlet at the bottom end of the filter cylinder, and the bottom end of the delivery pipe is fixedly connected to a boosting cylinder, the outer wall of the boosting cylinder is fixedly sleeved with a connecting strip, the outer wall of the connecting strip is fixedly connected to the inner wall of the heat-insulating shell, and a sealing ring is fixedly embedded in the side end of the boosting cylinder, and a through hole four is opened at the side end of the boosting cylinder, and the inner wall of the through hole four is fixedly connected with a fourth sealing bearing, and the inner wall of the inner ring of the fourth sealing bearing is fixedly connected with a cross bar, and the rod wall of the cross bar is fixedly sleeved with a second bevel gear that is vertically meshed with the first bevel gear, and the rod wall of the cross bar is fixedly sleeved with a spiral blade, and the outer wall of the spiral blade is fixedly connected with a sealing spiral strip, and the outer wall of the sealing spiral strip is sealingly and movably connected to the inner wall of the boosting cylinder.
[0011] In the above-mentioned spray device for preparing rose yogurt seasoning powder, the exchange spray mechanism includes a fixed rod, the rod wall of the fixed rod is fixedly connected to the inner wall of the first sealing bearing, the side end of the fixed rod is fixedly connected to a servo motor, the outer wall of the servo motor is fixedly sleeved with a fixed plate, the bottom end of the fixed plate is fixedly connected to the outer wall of the booster cylinder, the rod wall of the fixed rod is fixedly sleeved with a hard rubber plate, the inner surface of the hard rubber plate is sealed and movably connected to the sealing ring and the outer wall of the side end of the connecting cover, the outer wall of the hard rubber plate is provided with two symmetrically distributed bidirectional countersunk holes, the hole walls of the two bidirectional countersunk holes are fixedly connected with a spray head and a one-way drain valve, the nozzle of one of the spray heads is located on the outside of the center of the spray hole, and the nozzle of the other spray head is located on the outside of the normally closed valve, the outer wall of the hard rubber plate is fixedly connected with two symmetrically distributed L-shaped indicator rods, and the two L-shaped indicator rods and the spray head are located on the same vertical plane.
[0012] In the above-mentioned spray equipment for preparing rose yogurt seasoning powder, the anti-drying mechanism includes a normally closed solenoid valve fixedly connected to the outer wall of the water pipe, the water outlet end of the normally closed solenoid valve is fixedly connected to a thin tube, the water outlet end of the thin tube passes through the outer wall of the insulation shell and the inner wall of the spray connection frame in sequence, the water outlet end of the thin tube is fixedly connected to an annular cover, the outer wall of the annular cover is fixedly connected to the outer wall of the insulation shell, and the inner wall side of the annular cover is obliquely fixedly embedded with a plurality of water mist nozzles.
[0013] In the above-mentioned spray device for preparing rose yogurt seasoning powder, a rubber sealing ring is fixedly embedded in the outer wall of the hard rubber plate close to the inner wall of the insulation shell, and the outer walls of the two rubber sealing rings are sealed and movably connected to the inner wall of the insulation shell. The two rubber sealing rings are respectively located on the outside of two bidirectional countersunk holes, and the bottom end of the insulation shell is fixedly connected to a fixed cover, and the outer wall of the fixed cover is provided with multiple connecting through holes.
[0014] Compared with the prior art, the advantages of a spray device for preparing rose yogurt seasoning powder are: 1. Through the impurity separation mechanism, driving mechanism, pressurizing mechanism and spray head, when preparing rose yogurt seasoning powder, first, the PLC controller controls the liquid inlet control valve to open, and the rose seasoning stock solution enters the impurity separation mechanism from the pipeline, and the PLC controller also controls the driving mechanism to rotate the transmission rod. The rotation of the transmission rod makes the impurity separation mechanism generate centrifugal force, and the centrifugal force is used to accelerate the efficiency of impurity separation in the rose seasoning stock solution, avoid the situation that the spray channel of the spray head is blocked, and will not affect the drying process of the rose seasoning powder, nor will it cause production interruption, and will not cause part of the material to deteriorate due to long-term residence. After separation, the pure rose seasoning stock solution is then transported to the pressurizing mechanism for pressurization, and finally the high-pressure and pure rose seasoning stock solution is sprayed out through the spray head. The mechanism enables the spray equipment to have the function of separating impurities of the rose seasoning stock solution, so that the atomization equipment has the ability to prevent blocking in the process of preparing the rose seasoning powder, and improves the reliability and effect of the use of the atomization equipment, and can ensure the quality of the preparation of the rose yogurt seasoning powder.
[0015] 2. Through the micro water pump and anti-drying mechanism, the atomizing equipment fills the water tank and the filter area at the bottom of the partition with pure water through the one-way water inlet valve during operation. At the same time, the PLC controller not only controls the start of the micro water pump, but also controls the output end of the servo motor to rotate 180° every 4 hours. The micro water pump sucks pure water and transports it to the anti-drying mechanism, and sprays pure water mist in the atomization direction of the rose flavoring stock solution. The water mist will form a cooling zone in the spray hole, and try to avoid the large amount of heat inside the drying chamber of the powder drying equipment to be transferred to the outer end of the spray head, thereby preventing the spray head from causing the droplets attached to the stock solution to dry up due to high temperature. , accumulated on its side end surface, and at the same time, try to avoid the accumulation of dried flavoring substances on the surface of the spray head, and avoid the increase of flavoring substances to interfere with the atomization effect of the spray head, which can ensure the uniformity of small droplets of rose flavoring liquid after atomization, and at the same time avoid the local atomization of rose flavoring liquid droplets too large to produce large particles of poor quality rose flavoring powder. This mechanism enables the atomization equipment to have the function of cooling the surface at the nozzle of the spray head, avoiding the surface of the nozzle of the spray head being affected by the high temperature of the drying chamber of the powder drying equipment and drying a large amount of rose flavoring substances, which can not only ensure the quality of the preparation of rose flavoring powder, but also improve the reliability of the use of the atomization equipment.
[0016] 3. Through the nozzle cleaning mechanism and the exchange spray mechanism, after the spray head at the spray hole has been atomizing for 4 hours, the PLC controller controls the servo motor output end to rotate 180°, and at the same time, the exchange spray mechanism realizes the alternation of the two spray heads. The spray head that alternates to the spray hole continues to atomize the pure rose flavoring liquid in the booster mechanism, and the spray head that is exchanged to the normally closed valve is cleaned by the pure water in the water tank. The pure water in the water tank is sprayed to the spray head through the normally closed valve that is powered on and opened. The normally closed valve is powered on for 5 minutes to clean the dried flavoring substances on the surface of the spray head and the waste liquid after rinsing Then it flows into the filter area through the one-way drain valve, the connecting cover and the arc pipe for filtering treatment. The seasoning substances flowing into the filter area are intercepted by the filter plate and will not flow to the micro water pump. After the 5-minute countdown is completed, the PLC controller controls the normally closed valve to cut off the power and close, that is, the surface of the spray head is cleaned. The mechanism can reduce the wear rate of the spray head through the alternating use of two spray heads, thereby reducing the frequency of replacement and maintenance of the spray head of the atomizing equipment. At the same time, the atomizing equipment also has the function of automatic cleaning of the spray head that has not been atomized after alternation, which effectively improves the reliability and effect of the use of the spray equipment, and can ensure the quality of the preparation of rose yogurt seasoning powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a spray device for preparing rose yogurt seasoning powder provided by the present invention; Figure 2 It is a structural schematic diagram of a partial cross-section of a spray device for preparing rose yogurt seasoning powder provided by the present invention; Figure 3 It is a partially enlarged structural schematic diagram of a spray device for preparing rose yogurt seasoning powder provided by the present invention; Figure 4 yes Figure 3 Schematic diagram of the structure of part A; Figure 5 yes Figure 3 The structural diagram of part B; Figure 6 It is a structural schematic diagram of a pressurizing mechanism in a spray device for preparing rose yogurt seasoning powder provided by the present invention; Figure 7 It is a structural schematic diagram of a side view of a spiral blade part in a spray device for preparing rose yogurt seasoning powder provided by the present invention; Figure 8 It is a structural schematic diagram of a hard rubber plate part in a spray device for preparing rose yogurt seasoning powder provided by the present invention; Fig. 9 The present invention provides a schematic structural diagram of an impurity separation mechanism in a spray device for preparing rose yogurt seasoning powder.
[0018] In the figure: 1 heat insulation shell, 2 shell cover, 3 impurity separation mechanism, 31 collection cylinder, 32 transmission rod, 33 support plate, 34 filter cylinder, 35 connecting bearing, 36 third sealing bearing, 37 liquid inlet control valve, 38 first bevel gear, 4 nozzle cleaning mechanism, 41 water tank, 42 partition, 43 one-way water inlet valve, 44 filter area, 45 elbow, 46 normally closed valve, 47 water guide pipe, 48 micro water pump, 49 support mesh plate, 410 filter plate, 411 sealing plate, 412 connecting rod, 413 arc tube, 414 connecting cover, 415 proximity sensor, 5 drive mechanism, 51 support frame, 52 drive motor, 53 first Gear, 54 second gear, 55 PLC controller, 6 boost mechanism, 61 delivery pipe, 62 boost cylinder, 63 connecting strip, 64 sealing ring, 65 cross bar, 66 second bevel gear, 67 spiral blade, 68 sealing spiral strip, 7 exchange spray mechanism, 71 fixed rod, 72 servo motor, 73 fixed plate, 74 hard rubber plate, 75 two-way countersunk hole, 76 spray head, 77 L-shaped indicator rod, 78 one-way drain valve, 8 anti-drying mechanism, 81 normally closed solenoid valve, 82 capillary, 83 annular cover, 84 water mist nozzle, 9 spray connection frame, 10 spray hole, 11 rubber sealing ring, 12 fixed cover, 13 connecting through hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figure 1-Figure 9 As shown, a spray device for preparing rose yogurt seasoning powder comprises a heat-insulating shell 1, a shell cover 2 is sealed and connected to the top of the heat-insulating shell 1 through bolts, and an impurity separation mechanism 3 and a nozzle cleaning mechanism 4 are fixedly connected to the inner wall of the heat-insulating shell 1; The impurity separation mechanism 3 includes a collecting cylinder 31 fixedly connected to the inner wall of the heat-insulating shell 1, a through hole 2 is provided on the inner wall of the bottom end of the collecting cylinder 31, and a transmission rod 32 is fixedly connected to the hole wall of the through hole 2 through a second sealed bearing, a support plate 33 is fixedly sleeved on the rod wall of the transmission rod 32, a filter cylinder 34 is fixedly embedded on the top end of the support plate 33, a connecting bearing 35 is sealedly sleeved on the top outer wall of the filter cylinder 34, the outer wall of the outer ring of the connecting bearing 35 is fixedly connected to the inner wall of the top end of the collecting cylinder 31, a through hole 3 is provided on the upper surface of the shell cover 2, and a third sealed bearing 36 matched with the outer wall of the top of the transmission rod 32 is fixedly embedded on the hole wall of the through hole 3, the rod wall of the transmission rod 32 is in sealing contact with the inner wall of the inner ring of the third sealed bearing 36, the outer wall of the shell cover 2 located at the top of the collecting cylinder 31 is fixedly connected to a liquid inlet control valve 37, and the bottom end of the transmission rod 32 is fixedly connected to a first bevel gear 38. This mechanism enables the spray device to have the function of separating impurities from the rose flavoring stock solution, so that the atomization device has the ability to prevent clogging during the preparation of rose flavoring powder.
[0021] The nozzle cleaning mechanism 4 includes a water tank 41 and a partition 42 fixedly connected to the inner wall of the heat-insulating shell 1. The upper surface of the shell cover 2 located at the top of the water tank 41 is fixedly connected to a one-way water inlet valve 43. The lower surface of the partition 42 and the inner wall of the bottom end of the heat-insulating shell 1 together form a filtering area 44. The outer wall of the bottom end of the water tank 41 is fixedly embedded with a bend 45. The water inlet end of the bend 45 extends to the bottom end of the water tank 41. The water outlet end of the bend 45 passes through the inner wall of the spray connection frame 9 and is fixedly connected to a normally closed valve. The injection end of the normally closed valve 46 passes through the inner wall of the heat-insulating shell 1, and a water pipe 47 is fixedly embedded at the bottom end of the water tank 41. The bottom end of the water pipe 47 passes through the lower surface of the partition 42. The bottom end of the water pipe 47 is fixedly connected to a micro water pump 48. The bottom end of the micro water pump 48 is fixedly connected to the inner wall of the bottom end of the heat-insulating shell 1. The wall of the water pipe 47 is fixedly connected to an anti-drying mechanism 8. The interior of the filter area 44 is provided with a supporting mesh plate 49 and a filter plate 410. The filter plate 4 The outer wall of 10 is fixedly connected to the outer wall of the supporting mesh plate 49, the side wall of the filter plate 410 is sealed and movably connected to the lower surface of the partition 42 and the inner wall of the bottom end of the insulating shell 1, a rectangular hole is opened on the outer wall of the bottom end of the insulating shell 1, and the hole wall of the rectangular hole is movably connected with a sealing plate 411, the side end of the sealing plate 411 is fixedly connected to the outer wall of the insulating shell 1 by bolts, and the sealing plate 411 and the outer wall of the side opposite to the supporting mesh plate 49 are jointly fixedly connected with two connecting rods 412, the upper surface of the partition 42 is fixedly connected with an arc tube 413, the inlet end of the arc tube 413 is fixedly connected with a connecting cover 414, the top of the connecting cover 414 is fixedly connected to the lower surface of the water tank 41, and the lower surface of the connecting cover 414 is connected with a proximity sensor 415, the mechanism enables the atomizing device to have the function of automatically cleaning the spray head 76 that has not been atomized after alternation, effectively improving the reliability and effect of the use of the spraying equipment, and at the same time ensuring the quality of the preparation of the rose yogurt seasoning powder.
[0022] The anti-drying mechanism 8 includes a normally closed electromagnetic valve 81 fixedly connected to the outer wall of the water conduit 47, the water outlet end of the normally closed electromagnetic valve 81 is fixedly connected to a thin tube 82, the water outlet end of the thin tube 82 passes through the outer wall of the heat-insulating shell 1 and the inner wall of the spray connection frame 9 in sequence, the water outlet end of the thin tube 82 is fixedly connected to an annular cover 83, the outer wall of the annular cover 83 is fixedly connected to the outer wall of the heat-insulating shell 1, and a plurality of water mist nozzles 84 are obliquely and fixedly embedded on the inner wall side of the annular cover 83. This mechanism enables the atomizing device to have the function of cooling the surface at the nozzle of the spray head 76, thereby preventing the surface at the nozzle of the spray head 76 from being affected by the high temperature of the drying chamber of the powder drying device and drying up a large amount of rose flavoring substances, and at the same time preventing the dried rose flavoring substances from affecting the uniformity of the atomization of the rose flavoring concentrate.
[0023] A driving mechanism 5 is fixedly connected to the upper surface of the shell cover 2, and the driving mechanism 5 includes a support frame 51 fixedly connected to the upper surface of the shell cover 2, an inner wall of the support frame 51 is fixedly connected to a driving motor 52, an output end of the driving motor 52 is fixedly connected to a first gear 53, an outer wall of the first gear 53 is meshingly connected to a second gear 54, a bottom end of the second gear 54 is fixedly connected to the top end of the transmission rod 32, and an outer wall of the collecting cylinder 31 is fixedly connected to a PLC controller 55.
[0024] The bottom liquid outlet of the impurity separation mechanism 3 is fixedly connected to a booster mechanism 6, and the connecting end of the booster mechanism 6 is fixedly connected to the inner wall of the heat-insulating shell 1. The booster mechanism 6 includes a delivery pipe 61 fixedly connected to the inner wall of the bottom liquid outlet of the filter cylinder 34, and the bottom end of the delivery pipe 61 is fixedly connected to a booster cylinder 62, and the outer wall of the booster cylinder 62 is fixedly sleeved with a connecting strip 63, and the outer wall of the connecting strip 63 is fixedly connected to the inner wall of the heat-insulating shell 1. The side end of the booster cylinder 62 is fixedly embedded with a sealing ring 64, and the side end of the booster cylinder 62 is opened. A through hole four is provided, and a fourth sealed bearing is fixedly connected to the inner wall of the through hole four, a cross bar 65 is fixedly connected to the inner wall of the inner ring of the fourth sealed bearing, a second bevel gear 66 which is vertically meshed with the first bevel gear 38 is fixedly sleeved on the rod wall of the cross bar 65, a spiral blade 67 is fixedly sleeved on the rod wall of the cross bar 65, a sealing spiral strip 68 is fixedly connected to the outer wall of the spiral blade 67, and the outer wall of the sealing spiral strip 68 is sealingly and movably connected to the inner wall of the booster cylinder 62. This mechanism can ensure the atomization effect of the rose flavoring concentrate.
[0025] A through hole 1 is formed on the outer wall of the heat-insulating shell 1, and the hole wall of the through hole 1 is connected to an exchange spray mechanism 7 through a first sealed bearing. The exchange spray mechanism 7 includes a fixed rod 71, a rod wall of the fixed rod 71 is fixedly connected to the inner wall of the first sealed bearing, a servo motor 72 is fixedly connected to the side end of the fixed rod 71, a fixed plate 73 is fixedly sleeved on the outer wall of the servo motor 72, a bottom end of the fixed plate 73 is fixedly connected to the outer wall of the boost cylinder 62, a hard rubber plate 74 is fixedly sleeved on the rod wall of the fixed rod 71, the inner side surface of the hard rubber plate 74 is sealingly movably connected to the sealing ring 64 and the outer wall of the side end of the connecting cover 414, and the outer surface of the hard rubber plate 74 is fixedly sleeved on the outer wall of the hard rubber plate 74. Two symmetrically distributed bidirectional countersunk holes 75 are provided on the wall, and spray heads 76 and one-way drain valves 78 are fixedly connected to the hole walls of the two bidirectional countersunk holes 75. The nozzle of one spray head 76 is located on the outside of the center of the spray hole 10, and the nozzle of the other spray head 76 is located on the outside of the normally closed valve 46. Two symmetrically distributed L-shaped indicator rods 77 are fixedly connected to the outer wall of the hard rubber plate 74. The two L-shaped indicator rods 77 and the spray heads 76 are located on the same vertical plane. The mechanism can reduce the wear rate of the spray heads 76 through the alternating use of the two spray heads 76, thereby reducing the frequency of replacement and maintenance of the spray heads 76 of the atomizing equipment.
[0026] A rubber sealing ring 11 is fixedly embedded in the outer wall of the hard rubber plate 74 close to the inner wall of the insulating shell 1. The outer walls of the two rubber sealing rings 11 are sealed and movably connected to the inner wall of the insulating shell 1. The two rubber sealing rings 11 are respectively located on the outsides of the two bidirectional countersunk holes 75. A fixed cover 12 is fixedly connected to the bottom end of the insulating shell 1. A plurality of connecting through holes 13 are opened on the outer wall of the fixed cover 12. The cooperation between the fixed cover 12 and the connecting through holes 13 can facilitate the installation of the spray equipment.
[0027] The outer wall of the insulating shell 1 is fixedly connected with a spray connection frame 9, and the outer wall of the insulating shell 1 located inside the spray connection frame 9 is provided with a spray hole 10. The side end of the spray connection frame 9 extends into the drying chamber of the powder drying equipment and ensures the sealing effect of the spray side connection of the spray equipment.
[0028] The operating principle of the present invention is described as follows: when preparing rose yogurt seasoning powder, first, the PLC controller 55 controls the liquid inlet control valve 37 to open, and allows the rose seasoning stock solution to enter the opened liquid inlet control valve 37 from the pipeline, and then enter the filter cartridge 34. At the same time, the PLC controller 55 also controls the drive motor 52 to start, and the drive motor 52 rotates the transmission rod 32 through the first gear 53 and the second gear 54. The rotation of the transmission rod 32 drives the support plate 33 and the filter cartridge 34 to rotate. The rotation of the filter cartridge 34 generates centrifugal force, and the centrifugal force accelerates the rose in the filter cartridge 34. The filtration of the seasoning stock solution allows the rose seasoning stock solution to quickly pass through the filtration channel of the filter cartridge 34, while the macromolecular polysaccharides, plant fibers and some tiny rose petal residues in the rose seasoning stock solution are retained, thereby obtaining a pure rose seasoning stock solution. In addition, these macromolecular polysaccharides, plant fibers and some tiny rose petal residues can be prevented from entering the spray head 76 along with the rose seasoning stock solution, thereby preventing the spray channel of the spray head 76 from being blocked, thus not affecting the drying process of the rose seasoning powder, not causing production interruption, and not causing some materials to deteriorate due to long-term retention. The pure rose flavoring stock solution is then transported to the inside of the boosting cylinder 62 through the delivery pipe 61, and the cross bar 65 of the boosting cylinder 62 is driven to rotate by the transmission rod 32 through the second bevel gear 66 and the first bevel gear 38. After the cross bar 65 rotates, it will drive the spiral blade 67 and the sealing spiral strip 68 to rotate. The rotating spiral blade 67 and the sealing spiral strip 68 will push the pure rose flavoring stock solution in the boosting cylinder 62 to be transported to the spray head 76 of the two-way counterbore 75. Since the inner diameter of the spray channel of the spray head 76 is small and the rose flavoring stock solution transported by the boosting cylinder 62 is large, the rose flavoring stock solution passing through the spray head 76 has a high pressure, and the high-pressure rose flavoring stock solution has an excellent atomization effect after passing through the spray head 76. This mechanism enables the spray equipment to have the function of separating impurities of the rose flavoring stock solution, so that the atomization equipment has the ability to prevent blocking in the process of preparing rose flavoring powder, and improves the reliability and effect of the use of the atomization equipment, and can ensure the quality of the preparation of rose yogurt flavoring powder. Moreover, during the operation of the atomizing device, the water tank 41 and the filtering area 44 at the bottom of the partition 42 are filled with pure water through the one-way water inlet valve 43. If the water tank 41 is not full, that is, the bottom of the one-way water inlet valve 43 is not blocked by the water surface, the one-way water inlet valve 43 will continue to inject water without water pressure hindrance. During the water injection process, the normally closed solenoid valve 81 is in a closed state because it is not energized, and pure water will not enter the capillary 82. After the water injection is completed, the PLC controller 55 not only controls the micro water pump 48 and the normally closed solenoid valve 81 to start, and the normally closed solenoid valve 81 will be turned on after being energized, but also controls it every 4 hours. The output end of the servo motor 72 rotates 180 degrees, and the micro water pump 48 is started to suck the pure water filtered by the filter plate 410 in the filter area 44 and transport it to the water pipe 47. Then, part of the pure water in the water pipe 47 enters the capillary 82 through the normally closed electromagnetic valve 81, and then the pure water is injected into the annular cover 83. Finally, the pure water mist is sprayed in the direction of the atomization of the rose flavoring stock solution through the water mist nozzle 84. The water mist will form a cooling zone in the spray hole 10, so as to avoid the large amount of heat inside the drying chamber of the powder drying equipment from being transferred to the outer end of the spray head 76, thereby preventing the spray head 76 from Due to the high temperature, the droplets attached to the stock solution are dried and accumulated on the side surface. At the same time, the accumulation of dried flavoring substances on the surface of the spray head 76 is avoided as much as possible, and the increase of flavoring substances is avoided to interfere with the atomization effect of the spray head 76, thereby ensuring the uniformity of the small droplets of the rose flavoring stock solution after atomization, and at the same time, it is avoided that the small droplets of the locally atomized rose flavoring stock solution are too large to produce large particles of poor quality rose flavoring powder. In addition, the pure water mist will not affect the quality of the rose flavoring substances in the atomized small droplets of the rose flavoring stock solution. Even if the rose flavoring small droplets are combined with the pure water mist droplets, only the solvent increases, and the solvent quality remains unchanged. That is, the quality of the rose flavoring in the atomized droplets of the rose flavoring stock solution remains unchanged, while the solvent is evaporated by the high temperature of the drying chamber of the powder drying equipment, ensuring that the particle size of the prepared rose flavoring powder still meets the requirements. This mechanism enables the atomizing equipment to have the function of cooling the surface of the nozzle of the spray head 76, thereby preventing the nozzle of the spray head 76 from being affected by the high temperature of the drying chamber of the powder drying equipment and drying up a large amount of rose flavoring substances, and at the same time preventing the dried rose flavoring substances from affecting the uniformity of the atomization of the rose flavoring stock solution, which can not only ensure the quality of the prepared rose flavoring powder, but also improve the reliability of the use of the atomizing equipment; After the spray head 76 at the spray hole 10 has been atomizing for 4 hours, the servo motor 72 is controlled by the PLC controller 55 to drive the fixed rod 71 and the hard rubber plate 74 to rotate 180 degrees, so that the other spray head 76 on the hard rubber plate 74 rotates to the spray hole 10 along with the rotating hard rubber plate 74, so that the exchanged spray head 76 contacts the pure rose flavoring stock solution in the booster cylinder 62 and continues to atomize the pure rose flavoring stock solution, thereby ensuring that the preparation of rose flavoring powder is continuous, and the alternating use of the two spray heads 76 can avoid the single spray head 76 from being used up. The mist head 76 is continuously impacted and worn by the rose flavoring concentrate, which reduces the frequency of replacement and maintenance of the atomizing equipment spray head 76. The spray head 76, which has been atomizing for 4 hours, is rotated by the hard rubber plate 74 to the normally closed valve 46. At the same time, the L-shaped indicator rod 77 that rotates synchronously with the spray head 76 rotates to the trigger area of the proximity sensor 415. The proximity sensor 415 generates an electrical signal and sends it to the PLC controller 55. The PLC controller 55 controls the normally closed valve 46 to open for 5 minutes according to the electrical signal. Due to the opening of the normally closed valve 46, the water tank The pure water in 41 enters the curved pipe 45 due to the obstruction of the one-way water inlet valve 43 and the water pressure of the water guide pipe 47, and is sprayed to the spray head 76 through the opened normally closed valve 46, so as to automatically clean the surface of the spray head 76 and clean the dried seasoning substances on the surface of the spray head 76. The waste liquid after washing flows into the connecting cover 414 through the one-way drain valve 78, and the pure water in the connecting cover 414 also cleans the other side of the spray head 76, and finally returns to the connecting rod 412 of the filter area 44 through the arc pipe 413, and the seasoning substances flowing into the filter area 44 are washed by the The retained water on the filter plate 410 will not flow to the micro water pump 48. After the 5-minute countdown is completed, the PLC controller 55 controls the normally closed valve 46 to shut down and shut down, indicating that the surface of the spray head 76 is cleaned. The mechanism can reduce the speed at which the spray head 76 is worn by alternating the two spray heads 76, thereby reducing the frequency of replacement and maintenance of the spray head 76 of the atomizing equipment. At the same time, the atomizing equipment also has the function of automatically cleaning the spray head 76 that is not atomizing after alternation, thereby effectively improving the reliability and effect of the use of the spray equipment and ensuring the quality of the preparation of the rose yogurt seasoning powder.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A spray device for preparing rose yogurt seasoning powder, comprising a heat-insulating housing (1), characterized in that: The top end of the heat-insulating shell (1) is sealed with a shell cover (2) via bolts, and the inner wall of the heat-insulating shell (1) is fixedly connected with an impurity separation mechanism (3) and a nozzle cleaning mechanism (4); The upper surface of the shell cover (2) is fixedly connected to a driving mechanism (5); The bottom liquid outlet of the impurity separation mechanism (3) is fixedly connected to a pressurizing mechanism (6), and the connecting end of the pressurizing mechanism (6) is fixedly connected to the inner wall of the heat-insulating shell (1); The outer wall of the heat-insulating housing (1) is provided with a through hole 1, and the wall of the through hole 1 is connected to an exchange spray mechanism (7) via a first sealing bearing; The outer wall of the heat-insulating shell (1) is fixedly connected to a spray connection frame (9), and the outer wall of the heat-insulating shell (1) located inside the spray connection frame (9) is provided with a spray hole (10).
2. A spraying device for preparing rose yogurt seasoning powder according to claim 1, characterized in that: The impurity separation mechanism (3) comprises a collecting cylinder (31) fixedly connected to the inner wall of the heat-insulating housing (1); a second through hole is formed on the inner wall of the bottom end of the collecting cylinder (31); a transmission rod (32) is fixedly connected to the hole wall of the second through hole via a second sealed bearing; a support plate (33) is fixedly sleeved on the rod wall of the transmission rod (32); a filter cylinder (34) is fixedly embedded on the top end of the support plate (33); a connecting bearing (35) is sealedly sleeved on the outer wall of the top end of the filter cylinder (34); and the outer wall of the connecting bearing (35) is The outer wall of the ring is fixedly connected to the inner wall of the top end of the collecting tube (31); a through hole three is opened on the upper surface of the shell cover (2); and a third sealed bearing (36) matching the outer wall of the top of the transmission rod (32) is fixedly embedded in the hole wall of the through hole three; the rod wall of the transmission rod (32) is in sealing contact with the inner wall of the inner ring of the third sealed bearing (36); the outer wall of the shell cover (2) located at the top of the collecting tube (31) is fixedly connected to a liquid inlet control valve (37); and the bottom end of the transmission rod (32) is fixedly connected to a first bevel gear (38).
3. A spraying device for preparing rose yogurt seasoning powder according to claim 2, characterized in that: The nozzle cleaning mechanism (4) comprises a water tank (41) and a partition (42) fixedly connected to the inner wall of the heat-insulating shell (1); the upper surface of the shell cover (2) located at the top of the water tank (41) is fixedly connected to a one-way water inlet valve (43); the lower surface of the partition (42) and the inner wall of the bottom end of the heat-insulating shell (1) together form a filtering area (44); a bent pipe (45) is fixedly embedded in the outer wall of the bottom end of the water tank (41); the water inlet end of the bent pipe (45) extends to the bottom end of the water tank (41); and the outlet end of the bent pipe (45) extends to the bottom end of the water tank (41). The water end passes through the inner wall of the spray connection frame (9) and is fixedly connected to a normally closed valve (46); the spray end of the normally closed valve (46) passes through the inner wall of the heat-insulating shell (1); a water guide pipe (47) is fixedly embedded at the bottom end of the water tank (41); the bottom end of the water guide pipe (47) passes through the lower surface of the partition (42); the bottom end of the water guide pipe (47) is fixedly connected to a micro water pump (48); the bottom end of the micro water pump (48) is fixedly connected to the inner wall of the bottom end of the heat-insulating shell (1); the bottom end of the water guide pipe (47) is fixedly connected to the inner wall of the bottom end of the heat-insulating shell (1); The tube wall is fixedly connected to an anti-drying mechanism (8); a support mesh plate (49) and a filter plate (410) are provided inside the filter area (44); the outer wall of the filter plate (410) is fixedly connected to the outer wall of the support mesh plate (49); the side wall of the filter plate (410) is sealed and movably connected to the lower surface of the partition plate (42) and the inner wall of the bottom end of the heat insulation shell (1); a rectangular hole is opened on the outer wall of the bottom end of the heat insulation shell (1); and a sealing plate (411) is movably connected to the hole wall of the rectangular hole; and the side wall of the sealing plate (411) is sealed and movably connected to the bottom end of the heat insulation shell (1). The end is fixedly connected to the outer wall of the heat-insulating shell (1) by bolts, the sealing plate (411) and the outer wall on the side opposite to the supporting mesh plate (49) are fixedly connected to two connecting rods (412), the upper surface of the partition plate (42) is fixedly connected to an arc tube (413), the inlet end of the arc tube (413) is fixedly connected to a connecting cover (414), the top end of the connecting cover (414) is fixedly connected to the lower surface of the water tank (41), and the lower surface of the connecting cover (414) is connected to a proximity sensor (415).
4. A spraying device for preparing rose yogurt seasoning powder according to claim 2, characterized in that: The driving mechanism (5) comprises a support frame (51) fixedly connected to the upper surface of the shell cover (2); a driving motor (52) is fixedly connected to the inner wall of the support frame (51); a first gear (53) is fixedly connected to the output end of the driving motor (52); a second gear (54) is meshingly connected to the outer wall of the first gear (53); the bottom end of the second gear (54) is fixedly connected to the top end of the transmission rod (32); and a PLC controller (55) is fixedly connected to the outer wall of the collecting barrel (31).
5. The spraying device for preparing rose yogurt seasoning powder according to claim 3, characterized in that: The boost mechanism (6) comprises a delivery pipe (61) fixedly connected to the inner wall of the liquid outlet at the bottom end of the filter cylinder (34); the bottom end of the delivery pipe (61) is fixedly connected to a boost cylinder (62); the outer wall of the boost cylinder (62) is fixedly sleeved with a connecting strip (63); the outer wall of the connecting strip (63) is fixedly connected to the inner wall of the heat-insulating shell (1); a sealing ring (64) is fixedly embedded at the side end of the boost cylinder (62); a through hole (4) is opened at the side end of the boost cylinder (62); and the through hole (4) is The inner wall of the fourth sealed bearing is fixedly connected to the inner wall of the inner ring of the fourth sealed bearing, and the cross bar (65) is fixedly connected to the rod wall of the cross bar (65), and the second bevel gear (66) vertically meshing with the first bevel gear (38) is fixedly sleeved on the rod wall of the cross bar (65), and the outer wall of the spiral blade (67) is fixedly connected to the sealing spiral strip (68), and the outer wall of the sealing spiral strip (68) is sealingly and movably connected to the inner wall of the boost cylinder (62).
6. A spraying device for preparing rose yogurt seasoning powder according to claim 5, characterized in that: The exchange spray mechanism (7) comprises a fixed rod (71), the rod wall of the fixed rod (71) is fixedly connected to the inner wall of the first sealing bearing, the side end of the fixed rod (71) is fixedly connected to a servo motor (72), the outer wall of the servo motor (72) is fixedly sleeved with a fixed plate (73), the bottom end of the fixed plate (73) is fixedly connected to the outer wall of the boost cylinder (62), the rod wall of the fixed rod (71) is fixedly sleeved with a hard rubber plate (74), the inner side surface of the hard rubber plate (74) is sealingly and movably connected to the sealing ring (64) and the outer wall of the side end of the connecting cover (414), The outer wall of the hard rubber plate (74) is provided with two symmetrically distributed bidirectional countersunk holes (75), and the hole walls of the two bidirectional countersunk holes (75) are fixedly connected with spray heads (76) and one-way drain valves (78), wherein the nozzle of one of the spray heads (76) is located outside the center of the spray hole (10), and the nozzle of the other spray head (76) is located outside the normally closed valve (46), and the outer wall of the hard rubber plate (74) is fixedly connected with two symmetrically distributed L-shaped indicator rods (77), and the two L-shaped indicator rods (77) are located on the same vertical plane as the spray head (76).
7. A spraying device for preparing rose yogurt seasoning powder according to claim 3, characterized in that: The anti-drying mechanism (8) comprises a normally closed electromagnetic valve (81) fixedly connected to the outer wall of the water guide pipe (47); the water outlet end of the normally closed electromagnetic valve (81) is fixedly connected to a thin tube (82); the water outlet end of the thin tube (82) passes through the outer wall of the heat-insulating shell (1) and the inner wall of the spray connection frame (9) in sequence; the water outlet end of the thin tube (82) is fixedly connected to an annular cover (83); the outer wall of the annular cover (83) is fixedly connected to the outer wall of the heat-insulating shell (1); and a plurality of water mist nozzles (84) are obliquely fixedly embedded on the inner wall side of the annular cover (83).
8. The spraying device for preparing rose yogurt seasoning powder according to claim 6, characterized in that: A rubber sealing ring (11) is fixedly embedded in the outer wall of the hard rubber plate (74) close to the inner wall of the heat-insulating shell (1); the outer walls of the two rubber sealing rings (11) are both sealingly and movably connected to the inner wall of the heat-insulating shell (1); the two rubber sealing rings (11) are respectively located on the outside of two bidirectional countersunk holes (75); a fixed cover (12) is fixedly connected to the bottom end of the heat-insulating shell (1); and a plurality of connecting through holes (13) are provided on the outer wall of the fixed cover (12).
Citation Information
Patent Citations
A spray device for preparing yogurt flavoring powder
CN112933625B
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