High-pressure water cutting machine

By designing the adjustment system of the workbench and clamps in the water cutting machine, the problem of workpiece shaking under the impact of water jet is solved, cutting efficiency and quality is improved, and a more stable discharge process is achieved.

CN222155210UActive Publication Date: 2024-12-13HONGHU HUARUI STUFFING MFG CO LTD
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Patent Information

Application Number
CN202420106836.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-13
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing water cutting machines cannot fix the workpiece to be processed during processing, causing the workpiece to shake under the impact of the water jet, reducing the cutting efficiency and quality.

Method used

A high-pressure water cutting machine is designed, including a workbench, guide rail, cutting head body and clamping member. The position of the clamping member and the contact area of ​​the pressing plate are adjusted by the driving mechanism, and the workpiece to be processed is fixed to ensure that it is in the process. stability.

Benefits of technology

It effectively avoids workpiece shaking, improves cutting efficiency and quality, simplifies the cutting process, and enhances cutting accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting equipment, and discloses a high-pressure water cutting machine which comprises a working table, a guide rail fixed on the working table and a cutting head body sliding on the guide rail, a plurality of supporting plates are evenly fixed on the working table, and first adjusting screw rods arranged in the axial direction of the working table are connected to the two sides of the working table in a rotating mode. The first adjusting screw rods are driven by a driving mechanism installed on the workbench to rotate, the first adjusting screw rods on the two sides are in threaded connection with a fixing base, driving air cylinders perpendicular to the first adjusting screw rods are installed on the fixing base, the driving air cylinders on the two sides are arranged in a mirror image mode, and clamping pieces are fixed to the output ends of the driving air cylinders. The clamping piece comprises a fixing piece, a clamping plate fixed to the fixing piece, a pushing plate sliding at the bottom end of the clamping plate and a pressing plate sliding on the fixing piece. The utility model has the following advantages and effects: the workpiece to be processed can be fixed in the processing process, the workpiece to be processed is prevented from shaking randomly in the processing process, and the cutting quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a high-pressure water cutting machine. Background Art

[0002] A water jet cutting machine is a machine that uses high-pressure water jets to cut. The principle of a water jet cutting machine is to use high-pressure energy-storing water. When it is ejected from a nozzle, the high-pressure potential energy is converted into high-speed kinetic energy. If some solid hard particles are added to the water jet, called water jet abrasives, it will have greater energy and can cut hard and thick materials. The kinetic energy of the water is transferred to the abrasive sand particles by accelerating the abrasive sand. The abrasive sand particles with high-speed kinetic energy hit the object to be cut, rubbing and peeling off the material of the object to be cut from a microscopic perspective, and extending downward along the thickness of the material little by little until it penetrates. Water cutting does not produce harmful gases or liquids, and does not generate heat on the surface of the workpiece. It is a truly multifunctional, high-efficiency cold cutting process, and is widely used in mechanical processing. Existing water jet cutting machines usually cannot fix the workpiece to be processed during the processing process, so that the workpiece to be processed is easy to shake under the impact of the water jet during the processing, reducing the cutting efficiency and cutting quality. Utility Model Content

[0003] The utility model aims to provide a high-pressure water cutting machine, which can fix the workpiece to be processed during the processing, avoid the workpiece to be processed from shaking randomly during the processing, and improve the cutting quality.

[0004] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: it includes a workbench, a guide rail fixed to the workbench and a cutting head body sliding on the guide rail, a plurality of support plates are evenly fixed on the workbench, and first adjusting screws arranged along the axial direction of the workbench are rotatably connected on both sides of the workbench, the first adjusting screw is driven to rotate by a driving mechanism installed on the workbench, the first adjusting screws on both sides are threadedly connected to a fixed seat, a driving cylinder perpendicular to the first adjusting screw is installed on the fixed seat, the driving cylinders on both sides are mirror-imaged, a clamping member is fixed to the output end of the driving cylinder, and the clamping member includes a fixing member, a clamping plate fixed to the fixing member, a pushing plate sliding on the bottom end of the clamping plate and a pressing plate sliding on the fixing member.

[0005] By adopting the above technical scheme, the workpiece to be processed is placed on multiple support plates of the workbench, and the driving mechanism drives the first adjusting screw to rotate. The rotation of the first adjusting screw drives the fixed seat to move forward and backward relative to the workbench, so as to adjust the relative position of the clamping member and the workpiece to be processed according to the size of the workpiece to be processed. After adjustment, the driving cylinder is started, and the piston rod of the driving cylinder is extended to drive the clamping members on both sides of the workpiece to move toward the workpiece. Finally, the clamping plate clamps both sides of the workpiece and the pressure plate presses the workpiece onto the support plate to avoid the workpiece to be processed from shaking under the impact of the water jet during the processing, thereby improving the cutting efficiency and cutting quality. After the cutting work is completed, the driving cylinder on one side can be driven to return, and the output end of the driving cylinder on the other side can continue to extend, pushing the workpiece to one side of the workbench for the convenience of staff to unload the material. The clamping plate and the push plate increase the contact area with the workpiece, and jointly push the workpiece to move, thereby improving the unloading stability.

[0006] The utility model is further configured as follows: the driving mechanism comprises a driving motor installed on the workbench, the driving motor drives the first adjusting screw on one side to rotate, and a belt is transmitted between the first adjusting screws on both sides.

[0007] By adopting the above technical solution, when adjusting the position of the clamping member relative to the workbench, the driving motor drives the first adjusting screw on one side to rotate, and the first adjusting screws on both sides rotate synchronously through the belt to achieve the common adjustment of the positions of the clamping members on both sides.

[0008] The utility model is further configured as follows: a cavity is provided at the bottom of the clamping plate for the push plate to slide into, a telescopic spring is fixed between one end of the push plate located in the cavity and the inner wall of the cavity, and both sides of the bottom end of the push plate are chamfered.

[0009] By adopting the above technical solution, the pushing plate slides out relative to the clamping plate and is located between the gaps of adjacent support plates. When the first adjusting screw rotates to drive the clamping piece to move relative to the workbench and the bottom end of the clamping plate passes through the support plate, the pushing plate slides relative to the clamping plate and contracts into the cavity. After passing the support plate, the pushing plate slides out of the cavity and resets itself under the action of the telescopic spring, thereby increasing the contact area with the workpiece when pushing the plate and making the pushing and unloading process more stable.

[0010] The utility model is further configured as follows: a guide rod inserted and slidably connected to the fixing member is fixed on the upper end of the pressing plate, and a compression spring sleeved on the outside of the guide rod is fixed between the pressing plate and the fixing member.

[0011] By adopting the above technical solution, when the driving cylinder drives the clamping part to move to both sides of the workpiece, the pressure plate contacts the upper end of the workpiece to press the workpiece downward. When the thickness of the workpiece changes, the pressure plate rises and falls relative to the fixing part to adjust the distance between the bottom end of the pressure plate and the support plate. When the driving cylinder returns, the pressure plate is reset under the action of the clamping spring and the guide rod.

[0012] The utility model is further configured as follows: a side of the pressing plate away from the driving cylinder is chamfered twice.

[0013] By adopting the above technical solution, when the driving cylinder drives the clamping part to move to both sides of the workpiece, the workpiece drives the pressing plate to rise and fall relative to the fixing part through chamfering, so that the pressing plate contacts the upper end of the workpiece and presses the workpiece onto the support plate.

[0014] The utility model is further configured as follows: two guide rods are provided, and a connecting rod is fixed between the ends of the two guide rods extending out of the pressure plate.

[0015] By adopting the above technical solution, the lifting stability of the pressure plate is enhanced. At the same time, when one side drives the cylinder to return and the output end of the other side drives the cylinder to extend and continue to push the workpiece to one side of the workbench, the staff can lift the pressure plate through the connecting rod to facilitate the removal of the workpiece from the clamp.

[0016] The utility model is further configured as follows: an adjusting component for driving the cutting head body to rise and fall is installed on the guide rail.

[0017] By adopting the above technical solution, the adjustment component can change the height of the cutting head body relative to the workpiece according to the thickness of the workpiece to be processed, so as to achieve appropriate cutting accuracy.

[0018] The utility model is further configured as follows: the adjustment assembly includes a slide seat slidably connected to the guide rail, a second adjustment screw rotatably connected to the slide seat, the two ends of the second adjustment screw are set with opposite threads, the two ends of the second adjustment screw are threadedly connected with moving blocks, and a connecting rod is hinged between the two moving blocks and the cutting head body.

[0019] By adopting the above technical solution, the second adjusting screw is rotated to drive the movable blocks on both sides to move relative to each other, thereby changing the distance between the upper ends of the two connecting rods, thereby changing the height of the bottom ends of the connecting rods. The bottom ends of the two connecting rods jointly drive the cutting head body to rise and fall, thereby adjusting the height between the cutting head body and the workpiece to be processed.

[0020] The utility model is further configured as follows: a rotating handle is fixed to one end of the second adjusting screw extending out of the sliding seat.

[0021] By adopting the above technical solution, it is convenient to rotate the second adjusting screw.

[0022] The utility model is further configured as follows: limiting grooves are provided on both sides of the slide seat along the vertical direction, and limiting plates embedded in the limiting grooves are fixed on the cutting head body.

[0023] By adopting the above technical solution, when the cutting head body is lifted or lowered relative to the slide seat, the limit plate is lifted or lowered in the limit groove to limit and guide the cutting head body.

[0024] The beneficial effects of the utility model are:

[0025] 1. Place the workpiece to be processed on multiple support plates of the workbench. The first adjusting screws on both sides rotate to drive the fixed seat to move forward and backward relative to the workbench, so as to adjust the relative position of the clamping piece and the workpiece to be processed according to the size of the workpiece to be processed. After adjustment, the piston rod of the driving cylinder extends to drive the clamping pieces on both sides of the workpiece to move toward the workpiece. Finally, the clamping plate clamps both sides of the workpiece, and the pressing plate presses the workpiece onto the support plate to prevent the workpiece from shaking under the impact of the water jet during the processing, thereby improving the cutting efficiency and cutting quality.

[0026] 2. After the cutting work is completed, the driving cylinder on one side can be driven to return, and the output end of the driving cylinder on the other side can continue to extend, pushing the workpiece to one side of the workbench for easy unloading by the staff. The clamping plate and the push plate increase the contact area with the workpiece, jointly push the workpiece to move, and improve the unloading stability;

[0027] 3. Turn the second adjusting screw to drive the moving blocks on both sides to move relative to each other, change the distance between the upper ends of the two connecting rods, and thus change the height of the bottom ends of the connecting rods. The bottom ends of the two connecting rods jointly drive the cutting head body to rise and fall, and adjust the height between the cutting head body and the workpiece to be processed to achieve appropriate cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0029] Figure 1 It is a structural diagram of this embodiment 1.

[0030] Figure 2 yes Figure 1 Enlarged view of point A.

[0031] Figure 3 It is a side structural sectional view of the present embodiment 1.

[0032] Figure 4 This is a front view of the structure of the present embodiment 1.

[0033] In the figure, 1. workbench; 2. guide rail; 3. cutting head body; 4. support plate; 5. first adjusting screw; 6. driving mechanism; 61. driving motor; 62. belt; 7. fixed seat; 8. adjusting assembly; 81. slide seat; 82. second adjusting screw; 83. moving block; 84. connecting rod; 85. rotating handle; 86. limiting groove; 87. limiting plate; 9. clamping part; 91. fixing part; 92. clamping plate; 93. pushing plate; 94. pressing plate; 95. chamfer one; 96. telescopic spring; 97. guide rod; 98. compression spring; 99. connecting rod; 10. driving cylinder. DETAILED DESCRIPTION

[0034] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Embodiment 1, a high pressure water cutting machine, such as Figure 1-4 As shown, it includes a workbench 1, a guide rail 2 fixed to the workbench 1 and a cutting head body 3 sliding on the guide rail 2, a plurality of support plates 4 are evenly fixed on the workbench 1, and first adjusting screws 5 arranged along the axial direction of the workbench 1 are rotatably connected on both sides of the workbench 1, and the first adjusting screws 5 are driven to rotate by a driving mechanism 6 installed on the workbench 1, and the first adjusting screws 5 on both sides are threadedly connected to fixed seats 7, and a driving cylinder 10 perpendicular to the first adjusting screw 5 is installed on the fixed seat 7, and the driving cylinders 10 on both sides are mirror-set, and a clamping member 9 is fixed at the output end of the driving cylinder 10, and the clamping member 9 includes a fixing member 91, a clamping plate 92 fixed to the fixing member 91, a pushing plate 93 sliding on the bottom end of the clamping plate 92 and a pressing plate 94 sliding on the fixing member 91.

[0036] Furthermore, the driving mechanism 6 includes a driving motor 61 installed on the workbench 1 , and the driving motor 61 drives the first adjusting screw 5 on one side to rotate, and a belt 62 is transmitted between the first adjusting screws 5 on both sides.

[0037] Furthermore, a cavity is provided at the bottom of the clamping plate 92 for the push plate 93 to slide into, and a telescopic spring 96 is fixed between one end of the push plate 93 in the cavity and the inner wall of the cavity, and both sides of the bottom of the push plate 93 are set as chamfers 95.

[0038] Furthermore, a guide rod 97 inserted and slidably connected to the fixing member 91 is fixed to the upper end of the pressing plate 94 , and a compression spring 98 sleeved on the outside of the guide rod 97 is fixed between the pressing plate 94 and the fixing member 91 .

[0039] Furthermore, a side of the pressing plate 94 away from the driving cylinder 10 is chamfered.

[0040] Furthermore, two guide rods 97 are provided, and a connecting rod 99 is fixed between the ends of the two guide rods 97 extending out of the pressure plate 94 .

[0041] Furthermore, an adjustment component 8 for driving the cutting head body 3 to rise and fall is installed on the guide rail 2 .

[0042] Furthermore, the adjustment assembly 8 includes a slide 81 slidably connected to the guide rail 2, a second adjustment screw 82 rotatably connected to the slide 81, the two ends of the second adjustment screw 82 are set to opposite threads, and the two ends of the second adjustment screw 82 are threadedly connected to moving blocks 83, and a connecting rod 84 is hinged between the two moving blocks 83 and the cutting head body 3.

[0043] Furthermore, a rotating handle 85 is fixed to one end of the second adjusting screw 82 extending out of the sliding seat 81 .

[0044] Furthermore, limiting grooves 86 are provided on both sides of the slide seat 81 along the vertical direction, and limiting plates 87 embedded in the limiting grooves 86 are fixed on the cutting head body 3 .

[0045] Working principle of the utility model: put the workpiece to be processed on multiple support plates 4 of the workbench 1, rotate the second adjusting screw 82, thereby driving the moving blocks 83 on both sides to move relative to each other, changing the distance between the upper ends of the two connecting rods 84, thereby changing the height of the bottom end of the connecting rod 84, and the bottom ends of the two connecting rods 84 jointly drive the cutting head body 3 to rise and fall, and adjust the height between the cutting head body 3 and the workpiece to be processed. The driving motor 61 drives the first adjusting screw 5 on one side to rotate, and the first adjusting screws 5 on both sides rotate synchronously through the belt 62, driving the fixed seat 7 to move back and forth relative to the workbench 1, thereby adjusting the relative position of the clamping member 9 and the workpiece to be processed according to the size of the workpiece to be processed. During this period, when the bottom end of the clamping plate 92 passes through the support plate 4, the pushing plate 93 slides relative to the clamping plate 92 to shrink into the cavity, and after passing through the support plate 4, under the action of the telescopic spring 96 The lower push plate 93 slides out of the cavity and resets. After the position of the fixed seat 7 is adjusted, the driving cylinder 10 is started, and the piston rod of the driving cylinder 10 extends to drive the clamping members 9 on both sides of the workpiece to move toward the workpiece. Finally, the clamping plate 92 clamps both sides of the workpiece, and the pressure plate 94 presses the workpiece onto the support plate 4 to prevent the workpiece to be processed from shaking under the impact of the water jet during the processing, thereby improving the cutting efficiency and cutting quality. After the cutting work is completed, the driving cylinder 10 on one side can be driven to return, and the output end of the driving cylinder 10 on the other side can continue to extend, pushing the workpiece to one side of the workbench 1 for the convenience of staff unloading. The clamping plate 92 and the pushing plate 93 increase the contact area with the workpiece and jointly push the workpiece to move. When the workpiece is pushed to one side of the workbench 1, the staff can lift the pressure plate 94 through the connecting rod 99 to facilitate the workpiece to be taken out of the clamping member 9.

Claims

1. A high-pressure water jet cutting machine, comprising a workbench (1), a guide rail (2) fixed to the workbench (1), and a cutting head body (3) sliding on the guide rail (2), characterized in that: A plurality of support plates (4) are evenly fixed on the workbench (1), and first adjusting screws (5) arranged axially along the workbench (1) are rotatably connected on both sides of the workbench (1), and the first adjusting screws (5) are driven to rotate by a driving mechanism (6) installed on the workbench (1). The first adjusting screws (5) on both sides are threadedly connected to fixed seats (7), and a driving cylinder (10) perpendicular to the first adjusting screw (5) is installed on the fixed seat (7). The driving cylinders (10) on both sides are mirror-imaged, and a clamping member (9) is fixed at the output end of the driving cylinder (10), and the clamping member (9) includes a fixing member (91), a clamping plate (92) fixed to the fixing member (91), a pushing plate (93) sliding on the bottom end of the clamping plate (92), and a pressing plate (94) sliding on the fixing member (91).

2. A high pressure water cutting machine according to claim 1, characterized in that: The driving mechanism (6) comprises a driving motor (61) mounted on the workbench (1), wherein the driving motor (61) drives the first adjusting screw (5) on one side to rotate, and a belt (62) is provided between the first adjusting screws (5) on both sides.

3. A high pressure water cutting machine according to claim 1, characterized in that: The bottom end of the clamping plate (92) is provided with a cavity for the pushing plate (93) to slide into, and a telescopic spring (96) is fixed between one end of the pushing plate (93) located in the cavity and the inner wall of the cavity, and both sides of the bottom end of the pushing plate (93) are set as chamfers (95).

4. A high pressure water cutting machine according to claim 1, characterized in that: A guide rod (97) inserted and slidably connected to the fixing member (91) is fixed on the upper end of the pressure plate (94), and a compression spring (98) sleeved on the outside of the guide rod (97) is fixed between the pressure plate (94) and the fixing member (91).

5. A high pressure water cutting machine according to claim 4, characterized in that: The side of the pressing plate (94) away from the driving cylinder (10) is chamfered at a second angle.

6. A high pressure water cutting machine according to claim 4, characterized in that: Two guide rods (97) are provided, and a connecting rod (99) is fixed between the ends of the two guide rods (97) extending out of the pressure plate (94).

7. The high-pressure water jet cutting machine according to claim 1, characterized in that: An adjustment component (8) for driving the cutting head body (3) to rise and fall is installed on the guide rail (2).

8. A high pressure water jet cutting machine according to claim 7, characterized in that: The adjustment assembly (8) comprises a slide seat (81) slidably connected to the guide rail (2), and a second adjustment screw (82) rotatably connected to the slide seat (81), the two ends of the second adjustment screw (82) are provided with opposite threads, the two ends of the second adjustment screw (82) are threadedly connected with moving blocks (83), and a connecting rod (84) is hinged between the two moving blocks (83) and the cutting head body (3).

9. A high pressure water cutting machine according to claim 8, characterized in that: One end of the second adjusting screw rod (82) extending out of the slide seat (81) is fixed with a rotating handle (85).

10. The high-pressure water jet cutting machine according to claim 8, characterized in that: Limiting grooves (86) are provided on both sides of the slide seat (81) along the vertical direction, and limiting plates (87) embedded in the limiting grooves (86) are fixed on the cutting head body (3).

Citation Information

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