Casting part rapid cooling device for casting
By using a combination of box, water tank, conveying component and cooling component in the casting part cooling device, the problem of poor cooling effect on the bottom end surface of the casting part and cracks at high temperature is solved, and the rapid cooling and cooling efficiency of the casting part is improved.
Patent Information
- Application Number
- CN202420096413.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-01-16
AI Technical Summary
The existing casting cooling device nozzle has poor cooling effect on the bottom end surface of the casting, and the nozzle is easily blocked; the casting parts are prone to cracks when directly contacting water at high temperatures, and the initial cooling efficiency of direct blowing of the fan is not high.
A rapid cooling device for castings is designed, using a box, a water tank, a conveying component and a cooling component. By driving the motor and a threaded rod, the convex placement component is moved downward, so that the water tank water floods the casting parts, and combined with the cooling box , fan assembly and semiconductor refrigeration sheet accelerate cooling.
It realizes rapid cooling of casting parts, prevents cracks from occurring at high temperatures, and improves cooling efficiency.
Smart Images

Figure CN222288767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting cooling, in particular to a casting rapid cooling device for casting. Background Art
[0002] Casting processing is the process of pouring liquid metal into a casting cavity with a shape and size that is suitable for the part, waiting for it to cool and solidify to obtain a blank or part. In the casting processing process, after the casting is formed, the molded casting needs to be cooled. The existing cooling device for castings usually uses a spray mechanism to spray and cool the casting, but the cooling effect is not good for the bottom end surface of the casting, and if the nozzle on the spray mechanism is not cleaned for a long time and becomes clogged, it will also cause poor cooling effect on the casting.
[0003] According to patent publication number CN217595881 U, a device for rapid cooling of castings for casting is disclosed, which relates to the technical field of cooling castings, including a cooling box, slots are respectively provided on both sides of the cooling box, and a transmission mesh belt is provided through two slots in the cooling box, and a cooling component is provided outside the top of the transmission mesh belt in the cooling box, and connecting columns are fixedly provided on both sides of the top of the cooling component, and the top of the connecting column is fixedly connected to the cooling box, and a cleaning component is provided inside the cooling component, and a water storage tank is provided at the bottom of the cooling box, and a filter screen is provided at the top of the water storage tank. The design structure of the utility model is reasonable. When the water pump works, the water in the water storage tank is pumped into the fixed frame, and then sprayed out through the nozzle. By setting the transmission mesh belt into a grid shape, the nozzle at the bottom can spray water to the bottom end face of the casting, so that the two end faces of the casting can be cooled at the same time, thereby improving the cooling effect of the casting. The following problems exist in the prior art:
[0004] In the above-mentioned publication number CN217595881 U, the cooling speed of the casting by spraying water through the nozzle is slow, and the casting is easily cracked on the surface when it is directly in contact with water at high temperature; at the same time, since the existing technology in the publication number CN217370422U uses a fan to directly blow air to initially cool the casting, it leads to the problem that its structure is relatively simple and the cooling efficiency is not high. Utility Model Content
[0005] The utility model provides a casting rapid cooling device for casting to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A device for rapid cooling of castings for casting, comprising a box body, a water tank and a conveying assembly, wherein the lower surface of the box body is fixedly connected to the upper surface of the water tank, a water outlet pipe is fixedly connected to the lower right side of the water tank, a feed port that passes through inside and outside is opened at the lower right side of the box body, a conveying device is arranged inside the feed port, two fixed plates are movably connected to the front and rear sides of the right side of the conveying device, the back sides of the two fixed plates are fixedly connected to the right side of the box body, and two heat exhaust pipes are fixedly connected to the left and right sides of the upper surface of the box body.
[0008] The left side of the outer surface of the conveying device extends to the interior of the box body, and two plates are movably connected to the front and rear of the left side of the conveying device. The lower ends of the two plates are fixedly connected to the lower surface of the inner wall of the water tank. The lower part of the outer surface of the heat exhaust pipe extends to the interior of the box body, and a cooling component is fixedly connected to the upper right side of the interior of the box body. The outer surface of the heat exhaust pipe passes through the interior of the cooling component.
[0009] A further improvement of the technical solution of the utility model is that: two driving motors are fixedly connected to the front and rear left sides of the upper surface of the inner wall of the box body, the output shafts of the two driving motors are fixedly connected to two fixing rods, the lower ends of the two fixing rods are fixedly connected to two threaded rods, the outer surfaces of the two threaded rods are threadedly connected with convex placement components, the bottom of the convex placement component overlaps with the lower surface of the inner wall of the water tank, and the protruding part of the convex placement component overlaps with the opposite surfaces of the two plates.
[0010] A further improvement of the technical solution of the utility model is that a discharge port that penetrates inside and outside is opened below the left inner wall of the box body, a baffle is fixedly connected to the inner wall of the left side of the cooling component close to the discharge port, and a water inlet pipe is fixedly connected to the front left side of the water tank, and the right end of the water inlet pipe is in a horizontal position with the inner wall of the water tank.
[0011] A further improvement of the technical solution of the utility model is that the convex placement component includes a convex platform, a rectangular array of upper surface of the inner wall of the convex platform is provided with a plurality of openings connected up and down, three rollers are movably connected to the right side of the upper surface of the convex platform in the vertical direction, and a rubber plate is fixedly connected to the left side of the upper surface of the convex platform in the vertical direction.
[0012] A further improvement of the technical solution of the utility model is that: the cooling component includes a cooling box, the upper surface of the cooling component is provided with three ventilation holes communicating with the inside and outside, the lower surface of the inner wall of the cooling box is provided with a square opening communicating with the inside and outside, and three fan assemblies are fixedly connected to the upper surface of the inner wall of the cooling box, and the three fan assemblies include three motors and three fan blades.
[0013] A further improvement of the technical solution of the utility model is that two cooling boxes are fixedly connected to the left and right sides of the lower surface of the inner wall of the cooling box, two heating boxes are fixedly connected to the upper surfaces of the two cooling boxes, the interior of the heating box is fixedly connected to the outer surface of the heat exhaust pipe, and a number of condensing tubes are fixedly connected above the opposite surfaces of the two cooling boxes.
[0014] A further improvement of the technical solution of the utility model is that two heating copper plates are fixedly connected to the middle of the inner walls of the two heating boxes, and a ventilation port connected up and down is opened in the middle of the upper surfaces of the two heating copper plates.
[0015] A further improvement of the technical solution of the utility model is that a plurality of semiconductor cooling sheets are fixedly connected in a rectangular array to the lower surfaces of the inner walls of the two heating boxes, and the lower ends of the plurality of semiconductor cooling sheets extend to the interior of the cooling box.
[0016] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0017] 1. The utility model provides a device for rapid cooling of castings for casting, which adopts the mutual cooperation of a cooling component, a driving motor, a fixing rod, a discharge port, a baffle, a water inlet pipe, a water tank, a plate, a convex placement component and a threaded rod. The casting is initially cooled by the setting of the cooling component, and the convex placement component is moved downward by the setting of the driving motor, the fixing rod and the threaded rod so that the water in the water tank floods the casting in the convex placement component, thereby having a rapid cooling effect, solving the problem that the existing nozzle has a slow speed of cooling the casting by spraying water, and the casting has cracks when it directly contacts with water at high temperature, achieving the effect of rapidly cooling the casting and preventing cracks by initially cooling the casting.
[0018] 2. The utility model provides a device for rapid cooling of castings for casting, which adopts the cooperation of a cooling box, a vent, a fan assembly, a square port, a cooling box, a heating box, a heating copper plate, a ventilation port, a semiconductor refrigeration sheet, and a condenser. The semiconductor refrigeration sheet is set to cool the water inside the cooling box, and the condenser is set to allow the cooled water to be inside it. The fan assembly is set to blow air to the casting so that the cold air on the surface of the condenser is blown on the casting to accelerate the initial cooling speed. The existing technology solves the problem that the casting is initially cooled by blowing air directly from the fan, which makes the cooling efficiency low, and achieves the effect of improving the cooling performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2This is a schematic diagram of the front cross-sectional structure of the box body and water tank of the utility model;
[0021] Figure 3 It is an enlarged structural diagram of the convex placement group of the utility model;
[0022] Figure 4 This is a schematic diagram of the front cross-sectional structure of the cooling component of the utility model;
[0023] Figure 5 It is a schematic diagram of the front cross-sectional structure of the cooling box and the heating box of the utility model.
[0024] In the figure: 1. box body; 11. cooling component; 111. cooling box; 112. vent; 113. fan component; 114. square port; 115. cooling box; 116. heating box; 1161. heating copper plate; 1162. ventilation port; 1163. semiconductor refrigeration plate; 117. condenser; 12. driving motor; 13. fixing rod; 14. discharge port; 15. baffle; 16. water inlet pipe; 2. water tank; 21. plate; 22. convex placement component; 221. convex platform; 222. through port; 223. roller; 224. rubber sheet; 23. threaded rod; 3. water outlet pipe; 4. feed port; 5. conveying device; 6. fixing plate; 7. heat exhaust pipe; 8. conveying component. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] like Figure 1 As shown, the utility model provides a casting rapid cooling device for casting, including a box body 1, a water tank 2 and a conveying assembly 8, the lower surface of the box body 1 is fixedly connected to the upper surface of the water tank 2, a water outlet pipe 3 is fixedly connected to the lower right side of the water tank 2, a feed port 4 that passes through inside and outside is opened at the lower right side of the box body 1, a conveying device 5 is arranged inside the feed port 4, two fixed plates 6 are movably connected to the front and rear sides of the right side of the conveying device 5, the backs of the two fixed plates 6 are fixedly connected to the right side of the box body 1, and two heat exhaust pipes 7 are fixedly connected to the left and right sides of the upper surface of the box body 1;
[0027] The casting is placed on top through the arrangement of the conveying assembly 8 and the conveying device 5, so that the casting moves to the inside of the box body 1 through the feed port 4. The arrangement of the water outlet pipe 3 facilitates the discharge of water in the water tank 2, and a wooden plug is provided in the water outlet pipe 3 to prevent water from flowing out. When the water in the water tank 2 needs to be replaced, the wooden plug is pulled out, and the water inside it is discharged through the water outlet pipe 3.
[0028] like Figure 2As shown, the left side of the outer surface of the conveying device 5 extends to the interior of the box body 1, and two plates 21 are movably connected to the front and rear of the left side of the conveying device 5. The lower ends of the two plates 21 are fixedly connected to the lower surface of the inner wall of the water tank 2. The outer surface of the heat exhaust pipe 7 extends to the interior of the box body 1 from below. A cooling component 11 is fixedly connected to the upper right side of the interior of the box body 1. The outer surface of the heat exhaust pipe 7 runs through the interior of the cooling component 11. Two driving motors 12 are fixedly connected to the front and rear of the left side of the upper surface of the inner wall of the box body 1. The output shafts of the two driving motors 12 are fixedly connected to two fixing rods 13, and the two fixing Two threaded rods 23 are fixedly connected to the lower end of the rod 13, and the outer surfaces of the two threaded rods 23 are threadedly connected with a convex placement component 22, the bottom of the convex placement component 22 overlaps with the lower surface of the inner wall of the water tank 2, and the protruding part of the convex placement component 22 overlaps with the opposite surfaces of the two plates 21, and a discharge port 14 that passes through inside and outside is opened below the left inner wall of the box body 1, and a baffle 15 is fixedly connected to the inner wall side of the left side of the cooling component 11 near the discharge port 14, and a water inlet pipe 16 is fixedly connected to the front of the left side of the water tank 2, and the right end of the water inlet pipe 16 is in a horizontal position with the inner wall of the water tank 2;
[0029] When it is needed, the casting is placed on the conveying assembly 8 and moved to the conveying device 5 for transmission and movement, and the casting is initially cooled by the structural setting inside the cooling assembly 11 to prevent cracks caused by direct contact with water. After the conveying device 5 moves the casting to the appropriate position, it falls on the convex placement assembly 22, and the setting of the drive motor 12 is started to drive the fixed rod 13 and the threaded rod 23 to rotate clockwise, so that the convex placement assembly 22 moves downward. Due to the action of the water inside the water tank 2, the water submerges the casting when the convex placement assembly 22 moves downward, thereby completing the rapid cooling of the casting. After cooling, the fixed rod 13 and the threaded rod 23 are rotated counterclockwise by the setting of the drive motor 12, so that the convex placement assembly 22 moves upward, and the position of the convex placement assembly 22 is limited by the setting of the baffle 15, and then the operator takes out the cooled casting through the discharge port 14 to complete the operation.
[0030] like Figure 3 As shown, the convex placement component 22 includes a convex platform 221, and a plurality of through openings 222 connected to each other in a rectangular array are opened on the inner wall upper surface of the convex platform 221, three rollers 223 are movably connected to the right side of the upper surface of the convex platform 221 in the vertical direction, and a rubber plate 224 is fixedly connected to the left side of the upper surface of the convex platform 221 in the vertical direction;
[0031] The provision of the opening 222 facilitates the entry of water when the convex placement component 22 moves downward, and the provision of the roller 223 facilitates the convex placement component 22 to move upward after cooling and contact the baffle 15 to limit the position, while the roller 223 rolls on the surface of the conveying device 5 to prevent direct contact therewith, and the rubber plate 224 has a buffering and protective effect after contacting the baffle 15.
[0032] like Figure 4 - Figure 5 As shown, the cooling component 11 includes a cooling box 111, the upper surface of the cooling component 11 is provided with three ventilation holes 112 communicating with the inside and outside, the lower surface of the inner wall of the cooling box 111 is provided with a square opening 114 communicating with the inside and outside, three fan assemblies 113 are fixedly connected to the upper surface of the inner wall of the cooling box 111, and the three fan assemblies 113 include three motors and three fan blades, two cooling boxes 115 are fixedly connected to the left and right sides of the lower surface of the inner wall of the cooling box 111, and two heating boxes 116 are fixedly connected to the upper surfaces of the two cooling boxes 115, The interior of the heat box 116 is fixedly connected to the outer surface of the heat exhaust pipe 7, and a plurality of condensing tubes 117 are fixedly connected above the opposite surfaces of the two cooling boxes 115. Two heating copper plates 1161 are fixedly connected to the middle of the inner walls of the two heating boxes 116. A ventilation port 1162 connected up and down is opened in the middle of the upper surfaces of the two heating copper plates 1161. A plurality of semiconductor cooling sheets 1163 are fixedly connected to the lower surfaces of the inner walls of the two heating boxes 116 in a rectangular array, and the lower ends of the plurality of semiconductor cooling sheets 1163 extend to the interior of the cooling box 115.
[0033] The heating copper plate 1161 is heated to provide heat inside the heating box 116. The semiconductor cooling sheet 1163 is provided to convert the internal heat into cold air and cool the water inside the cooling box 115. The cooled water enters the interior due to the action of the condenser 117. The fan assembly 113 is provided to blow air so that the cold air on the surface of the condenser 117 is blown through the square opening 114 to perform preliminary cooling treatment on the casting. When there is a lot of heat in the heating box 116, it is discharged outside through the heat exhaust pipe 7. The ventilation port 1162 is provided to facilitate the heat generated by the semiconductor cooling sheet 1163 itself during operation to pass through the ventilation port 1162 and enter the interior of the heat exhaust pipe 7 for discharge.
[0034] The working principle of the casting rapid cooling device for castings is described in detail below.
[0035] The casting is transported by the setting of the conveying device 5, and the copper plate 1161 and the semiconductor refrigeration plate 1163 are heated by the structure inside the cooling component 11 to cool the cooling box 115, so that the cooled water passes through the setting of the fan component 113 in the condenser 117 to put cold air on the casting, thereby performing a preliminary cooling treatment on the casting. When the conveying device 5 moves the casting to the appropriate position, it falls on the convex placement component 22, and the setting of the driving motor 12 is started to drive the fixing rod 13 and the threaded rod 23, so that the convex placement component 22 moves downward. Due to the action of the water inside the water tank 2, the water floods the casting when the convex placement component 22 moves downward, thereby completing the rapid cooling of the casting.
[0036] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A casting rapid cooling device for casting, comprising a housing (1), a water tank (2) and a transmission assembly (8), characterized in that: The lower surface of the box body (1) is fixedly connected to the upper surface of the water tank (2); a water outlet pipe (3) is fixedly connected to the lower right side of the water tank (2); a feed port (4) that is connected inside and outside is provided at the lower right side of the box body (1); a conveying device (5) is provided inside the feed port (4); two fixed plates (6) are movably connected to the front and rear sides of the right side of the conveying device (5); the back sides of the two fixed plates (6) are fixedly connected to the right side of the box body (1); and two heat exhaust pipes (7) are fixedly connected to the left and right sides of the upper surface of the box body (1); The left side of the outer surface of the conveying device (5) extends to the interior of the box body (1); two plates (21) are movably connected to the front and rear sides of the left side of the conveying device (5); the lower ends of the two plates (21) are fixedly connected to the lower surface of the inner wall of the water tank (2); the lower side of the outer surface of the heat exhaust pipe (7) extends to the interior of the box body (1); a cooling component (11) is fixedly connected to the upper right side of the interior of the box body (1); and the outer surface of the heat exhaust pipe (7) passes through the interior of the cooling component (11).
2. A casting rapid cooling device according to claim 1, characterized in that: Two drive motors (12) are fixedly connected to the front and rear left sides of the upper surface of the inner wall of the box body (1); the output shafts of the two drive motors (12) are fixedly connected to two fixed rods (13); the lower ends of the two fixed rods (13) are fixedly connected to two threaded rods (23); the outer surfaces of the two threaded rods (23) are threadedly connected to a convex placement component (22); the bottom of the convex placement component (22) overlaps the lower surface of the inner wall of the water tank (2); and the protruding part of the convex placement component (22) overlaps the opposite surfaces of the two plates (21).
3. The device for rapidly cooling a casting according to claim 1, characterized in that: A discharge port (14) is provided below the left inner wall of the box body (1) and is connected inside and outside. A baffle (15) is fixedly connected to the inner wall of the left side of the cooling component (11) close to the discharge port (14). A water inlet pipe (16) is fixedly connected to the front left side of the water tank (2). The right end of the water inlet pipe (16) is in a horizontal position with the inner wall of the water tank (2).
4. A casting rapid cooling device according to claim 2, characterized in that: The convex placement component (22) comprises a convex platform (221), a plurality of openings (222) connected up and down are provided in a rectangular array on the inner wall upper surface of the convex platform (221), three rollers (223) are movably connected in the vertical direction on the right side of the upper surface of the convex platform (221), and a rubber plate (224) is fixedly connected in the vertical direction on the left side of the upper surface of the convex platform (221).
5. The device for rapid cooling of castings according to claim 1, characterized in that: The cooling component (11) comprises a cooling box (111), the upper surface of the cooling component (11) is provided with three ventilation holes (112) communicating with each other inside and outside, the lower surface of the inner wall of the cooling box (111) is provided with a square opening (114) communicating with each other inside and outside, and the upper surface of the inner wall of the cooling box (111) is fixedly connected with three fan components (113), and the three fan components (113) comprise three motors and three fan blades.
6. A casting rapid cooling device according to claim 5, characterized in that: Two cooling boxes (115) are fixedly connected to the left and right sides of the lower surface of the inner wall of the cooling box (111), and two heating boxes (116) are fixedly connected to the upper surfaces of the two cooling boxes (115). The interior of the heating box (116) is fixedly connected to the outer surface of the heat exhaust pipe (7), and a plurality of condensing tubes (117) are fixedly connected above the opposite surfaces of the two cooling boxes (115).
7. A casting rapid cooling device according to claim 6, characterized in that: Two heating copper plates (1161) are fixedly connected to the middle of the inner wall of the two heating boxes (116), and a ventilation port (1162) connected up and down is opened in the middle of the upper surface of the two heating copper plates (1161).
8. The device for rapid cooling of a casting according to claim 6, characterized in that: A plurality of semiconductor cooling fins (1163) are fixedly connected in a rectangular array to the lower surfaces of the inner walls of the two heating boxes (116), and the lower ends of the plurality of semiconductor cooling fins (1163) extend into the interior of the cooling box (115).