An integrated wine grape processing system with controllable peeling ratio

Abstract

The present invention discloses an integrated wine grape processing system capable of controlling the peeling ratio, which belongs to the technical field of grape processing equipment, and comprises a positioning support frame, a soaking and cleaning device, a load-bearing and sorting device, a grape peeling device and a grape collecting device, wherein the positioning support frame is arranged in a vertical state, and the soaking and cleaning device, the load-bearing and sorting device, the grape peeling device and the grape collecting device are sequentially installed on the side wall of the positioning support frame along the vertical direction, and the discharge end of the soaking and cleaning device is docked with the feed end of the load-bearing and sorting device, and the discharge end of the load-bearing and sorting device is docked with the feed ends of the grape peeling device and the grape collecting device respectively, and the discharge end of the grape peeling device is docked with the feed end of the grape collecting device. The present application improves the automation of production equipment, improves processing efficiency, and reduces manual output in all processes.

Description

Technical Field

[0001] The invention relates to the technical field of grape processing equipment, and in particular to an integrated wine grape processing system capable of controlling a peeling ratio. Background Art

[0002] Grapes belong to the woody vines, with cylindrical twigs, dense or scattered inflorescences, well-developed branches and leaves at the base, spherical or oval fruits, and a unique taste. People often make them into wine, grape jam or raisins and other side dishes. In the process of making wine, grapes need to be washed, squeezed and filtered.

[0003] First, when preparing wine, the grapes need to be divided into peeled grapes and unpeeled grapes in proportion, because in the winemaking process it is not best to peel all grapes, because there are nutrients in the grape skins, so the grapes need to be classified and processed.

[0004] Secondly, the existing equipment for processing grapes first needs to clean, peel and classify the grapes. Currently, these equipment are semi-automatic. After the step-by-step operation is completed, they need to be manually transferred, which increases the number of operation steps and makes the processing efficiency very low. It is urgent to design an automated equipment that can integrate the processes of grape cleaning, peeling and classification and storage. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated wine grape processing system capable of controlling the peeling ratio in view of the deficiencies in the prior art.

[0006] In order to solve the above problems, the present invention provides the following technical solutions:

[0007] The invention discloses an integrated wine grape processing system capable of controlling the peeling ratio, comprising a positioning support frame, a soaking and cleaning device, a load-bearing and sorting device, a grape peeling device and a grape collecting device, wherein the positioning support frame is arranged in a vertical state, and the soaking and cleaning device, the load-bearing and sorting device, the grape peeling device and the grape collecting device are sequentially installed on the side wall of the positioning support frame along the vertical direction, the discharge end of the soaking and cleaning device is connected to the feed end of the load-bearing and sorting device, the discharge end of the load-bearing and sorting device is connected to the feed ends of the grape peeling device and the grape collecting device respectively, and the discharge end of the grape peeling device is connected to the feed end of the grape collecting device.

[0008] Furthermore, the positioning support frame includes an L-shaped support plate, a positioning base plate, a first support plate, a second support plate and a third support plate, the positioning base plate is installed at the bottom of the L-shaped support plate, and the first support plate, the second support plate and the third support plate are spaced apart along the vertical direction on the inner side wall of the L-shaped support plate.

[0009] Furthermore, the immersion and cleaning device includes a immersion tank, a first pipe, a cleaning tank and a second pipe. The immersion tank is installed on an L-shaped support plate, and the cleaning tank is arranged directly below the immersion tank. The cleaning tank is fixedly connected to the L-shaped support plate through the first support plate. The cleaning tank and the immersion tank are connected through a first pipe, and the second pipe is installed at the bottom of the cleaning tank and is connected thereto.

[0010] Furthermore, the load-bearing and classification device includes a classification load-bearing box, a box cover, a partition, a third pipe, a fourth pipe and two load-bearing and material-limiting components. The classification load-bearing box is a rectangular structure and its lower half is a conical structure. The classification load-bearing box is fixed to the L-shaped support plate through a second support plate. The partition is arranged in the classification load-bearing box and is located in the middle part. The third pipe and the fourth pipe are respectively arranged at the bottom of the classification load-bearing box. The third pipe and the fourth pipe are both connected to the inside of the classification load-bearing box. The two load-bearing and material-limiting components are symmetrically distributed on both sides of the classification load-bearing box and their output parts are located on both sides of the partition.

[0011] Furthermore, each of the load-bearing and material-limiting components includes a load-bearing mounting plate, a material separator plate, a positioning and fixing plate, a pushing cylinder and two positioning rods. A rectangular groove for the movement of the material separator plate is provided on the side wall of the classification load-bearing box. The load-bearing mounting plate is arranged on the side wall of the classification load-bearing box and is located at the position of the rectangular groove. The telescopic rod of the pushing cylinder passes through the load-bearing mounting plate and is fixedly connected to the side wall of the material separator plate. The two positioning rods are respectively arranged on both sides of the pushing cylinder. Each of the positioning rods passes through the load-bearing mounting plate and is fixedly connected to the side wall of the material separator plate. The positioning and fixing plate is arranged at the bottom of the pushing cylinder, and the positioning and fixing plate is fixedly connected to the side wall of the classification load-bearing box.

[0012] Furthermore, the grape peeling device includes a containing bearing component, a limiting and fixing component, a positioning peeling component and a positioning discharge pipe, the containing bearing component is a hollow structure, the limiting and fixing component is arranged in the containing bearing component and at the feeding end of the containing bearing component, the positioning peeling component is arranged in the containing bearing component and is located beside the limiting and fixing component, the peeling end of the positioning peeling component is connected to the limiting and fixing component, and the positioning discharge pipe is installed at the discharge port of the containing bearing component.

[0013] Furthermore, the grape collecting device includes a carrying box body and a positioning cover. The carrying box body is a rectangular hollow structure. The box cover is arranged on the top of the carrying box body. The discharge end of the third pipe passes through the box cover and is connected to the inside of the carrying box body.

[0014] Beneficial effects: Firstly, the present application integrates a soaking and cleaning device, a carrying and sorting device, a grape peeling device and a grape collecting device into one, and then installs and fixes the four devices through a positioning support frame. The soaking and cleaning device, the carrying and sorting device, the grape peeling device and the grape collecting device are sequentially arranged in accordance with the processing sequence of grapes and are connected to each other. Firstly, the grapes to be processed are fully cleaned by the soaking and cleaning device until they are clean, and then the grapes to be peeled and those that do not need to be peeled are sorted by the carrying and sorting device. The grapes that need to be peeled are peeled by the grape peeling device, and the grapes that do not need to be peeled directly enter the grape collecting device, thereby completing the centralized collection of grapes. The above-mentioned all equipments are combined and formed, which improves the automation of production equipment, improves processing efficiency, and reduces the manual output in all processes.

[0015] Secondly, by setting two load-limiting components in the classification carrying box, because there is also a partition in the classification carrying box, the two load-limiting components are respectively set on both sides of the classification carrying box, and a large number of grapes to be peeled all enter the classification carrying box. Through the control of the two load-limiting components, the grapes on both sides of the partition can be discharged into the third pipe and the fourth pipe according to different proportions and different rates, and then all the grapes can enter the grape peeling device and the grape collecting device according to different proportions, thereby realizing the classification and processing of grapes and improving the quality of brewed wine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the three-dimensional structure of an integrated wine grape processing system capable of controlling the peeling ratio;

[0017] Figure 2 A front view of an integrated wine grape processing system capable of controlling the peeling ratio;

[0018] Figure 3 for Figure 2 Sectional view along line AA;

[0019] Figure 4 for Figure 2 Sectional view along line BB;

[0020] Figure 5 It is a schematic diagram of the partial three-dimensional structure of the integrated wine grape processing system with controllable peeling ratio;

[0021] Figure 6 A three-dimensional cross-sectional view of a carrier-type sorting device in an integrated wine grape processing system capable of controlling the peeling ratio;

[0022] Figure 7 Schematic diagram of the three-dimensional structure of the grape peeling equipment Figure 1 ;

[0023] Figure 8 Schematic diagram of the three-dimensional structure of the grape peeling equipment Figure 2 .

[0024] Explanation of the accompanying drawings: positioning support frame 1, L-shaped support plate 10, positioning base plate 11, first support plate 12, second support plate 13, third support plate 14, soaking and cleaning device 2, soaking tank 20, first pipe 21, cleaning tank 22, second pipe 23, load-bearing and sorting device 3, classification load-bearing box 30, box cover 31, partition 32, third pipe 33, fourth pipe 34, grape peeling device 4, grape collecting device 5, load-bearing box body 50, positioning cover 51, load-bearing limiting component 6, load-bearing mounting plate 60, partition plate 61, positioning fixing plate 62, pushing cylinder 63, positioning rod 64, accommodating load-bearing component 7, rectangular box 70, conical load-bearing box 71, limiting and fixing component 8, first motor 80, limiting hinged plate 81, blade 82, accommodating groove 83, positioning peeling component 9, second motor 90, peeling knife group 91, connecting shaft 92, blanking plate 93, blocking plate 94, positioning discharge pipe 100. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] Reference Figures 1 to 8 An integrated wine grape processing system with controllable peeling ratio is shown, comprising a positioning support frame 1, a soaking and cleaning device 2, a load-bearing and sorting device 3, a grape peeling device 4 and a grape collecting device 5, wherein the positioning support frame 1 is arranged in a vertical state, and the soaking and cleaning device 2, the load-bearing and sorting device 3, the grape peeling device 4 and the grape collecting device 5 are sequentially installed on the side wall of the positioning support frame 1 along the vertical direction, the discharge end of the soaking and cleaning device 2 is connected to the feed end of the load-bearing and sorting device 3, the discharge end of the load-bearing and sorting device 3 is connected to the feed ends of the grape peeling device 4 and the grape collecting device 5 respectively, and the discharge end of the grape peeling device 4 is connected to the feed end of the grape collecting device 5.

[0028] Working principle: The present application integrates a soaking and cleaning device 2, a carrying and sorting device 3, a grape peeling device 4 and a grape collecting device 5 into one, and then installs and fixes the four devices through a positioning support frame 1. The soaking and cleaning device 2, the carrying and sorting device 3, the grape peeling device 4 and the grape collecting device 5 are arranged in sequence according to the processing sequence of grapes and are connected to each other. First, the grapes to be processed are fully cleaned by the soaking and cleaning device 2 until they are clean, and then the grapes to be peeled and those that do not need to be peeled are sorted by the carrying and sorting device 3. The grapes that need to be peeled are peeled by the grape peeling device 4, and the grapes that do not need to be peeled directly enter the grape collecting device 5, thereby completing the centralized collection of grapes.

[0029] The positioning support frame 1 includes an L-shaped support plate 10, a positioning base plate 11, a first support plate 12, a second support plate 13 and a third support plate 14. The positioning base plate 11 is installed at the bottom of the L-shaped support plate 10, and the first support plate 12, the second support plate 13 and the third support plate 14 are arranged on the inner side wall of the L-shaped support plate 10 at intervals along the vertical direction. The installation of the positioning base plate 11, the first support plate 12, the second support plate 13 and the third support plate 14 can be realized through the arrangement of the L-shaped support plate 10, so that the soaking and cleaning device 2, the load-bearing and sorting device 3, the grape peeling device 4 and the grape collecting device 5 can be supported and fixed, thereby improving the processing stability of the entire device.

[0030] The soaking and cleaning device 2 includes a soaking tank 20, a first pipe 21, a cleaning tank 22 and a second pipe 23. The soaking tank 20 is installed on the L-shaped support plate 10, and the cleaning tank 22 is arranged directly below the soaking tank 20. The cleaning tank 22 is fixedly connected to the L-shaped support plate 10 through the first support plate 12. The cleaning tank 22 is connected to the soaking tank 20 through the first pipe 21. The second pipe 23 is installed at the bottom of the cleaning tank 22 and is connected thereto. The soaking tank 20 and the cleaning tank 22 are arranged at intervals on the L-shaped support plate 10, and the first support plate 12 and the second support plate 13 are arranged at intervals on the L-shaped support plate 10, so that the soaking tank 20 and the cleaning tank 22 can be positioned and supported, so that the initial soaking and cleaning of the grapes can be achieved. The first pipe 21 is arranged between the soaking tank 20 and the cleaning tank 22, and the second pipe 23 is arranged between the cleaning tank 22 and the carrying and sorting device 3, so that the position transfer operation of the grapes can be achieved.

[0031] The load-bearing classification device 3 includes a classification load-bearing box 30, a box cover 31, a partition 32, a third pipe 33, a fourth pipe 34 and two load-bearing limiting components 6. The classification load-bearing box 30 is a rectangular structure and its lower half is a conical structure. The classification load-bearing box 30 is fixed on the L-shaped support plate 10 through the second support plate 13. The partition 32 is arranged in the classification load-bearing box 30 and is located in the middle part. The third pipe 33 and the fourth pipe 34 are respectively arranged at the bottom of the classification load-bearing box 30. The third pipe 33 and the fourth pipe 34 are both connected to the inside of the classification load-bearing box 30. The two load-bearing limiting components 6 are symmetrically distributed on both sides of the classification load-bearing box 30 and their output parts are located on both sides of the partition 32. The third pipe 33 and the fourth pipe 34 are respectively arranged at the bottom of the classification load-bearing box 30. 4 are all rotatable and speed-adjustable spiral curved pipes, which can complete the unloading operation of grapes in sequence at a uniform speed and realize the transmission operation of grapes. Through the arrangement of two load-limiting material components 6 in the classification carrying box 30, because there is also a partition 32 in the classification carrying box 30, the two load-limiting material components 6 are respectively arranged on both sides of the classification carrying box 30, and a large number of grapes to be peeled all enter the classification carrying box 30. Through the control of the two load-limiting material components 6, the grapes on both sides of the partition 32 can be discharged into the third pipe 33 and the fourth pipe 34 according to different proportions and different rates, and then all the grapes can enter the grape peeling device 4 and the grape collecting device 5 according to different proportions, so as to realize the classification and processing operation of grapes and improve the quality of brewed wine.

[0032] Each of the load-bearing and limiting material components 6 includes a load-bearing mounting plate 60, a material separator plate 61, a positioning and fixing plate 62, a pushing cylinder 63 and two positioning rods 64. A rectangular groove for the movement of the material separator plate 61 is provided on the side wall of the classification carrying box 30. The load-bearing mounting plate 60 is arranged on the side wall of the classification carrying box 30 and is located at the position of the rectangular groove. The telescopic rod of the pushing cylinder 63 penetrates the load-bearing mounting plate 60 and is fixedly connected to the side wall of the material separator plate 61. The two positioning rods 64 are respectively arranged on both sides of the pushing cylinder 63. Each of the positioning rods 64 penetrates the load-bearing mounting plate 60 and is fixedly connected to the side wall of the material separator plate 61. The positioning and fixing plate 62 is arranged at the bottom of the pushing cylinder 63. The positioning and fixing plate 62 is fixedly connected to the side wall of the classification carrying box 30 to realize the classification and transmission operation of grapes.

[0033] The grape peeling device 4 includes a accommodating bearing component 7, a limiting fixing component 8, a positioning peeling component 9 and a positioning discharge pipe 100. The accommodating bearing component 7 is a hollow structure. The limiting fixing component 8 is arranged in the accommodating bearing component 7 and is arranged at the feeding end of the accommodating bearing component 7. The positioning peeling component 9 is arranged in the accommodating bearing component 7 and is located beside the limiting fixing component 8. The peeling end of the positioning peeling component 9 is connected to the limiting fixing component 8. The positioning discharge pipe 100 is installed at the discharge port of the accommodating bearing component 7. The single grape to be peeled is fixed in position by the limiting and fixing component 8, because the positioning and peeling component 9 is arranged beside the limiting and fixing component 8, the grape to be peeled is peeled by the positioning and peeling component 9, and the single grape is preliminarily processed by the automated limiting and peeling operations. After the peeling operation of the single grape is completed, the grape skin is peeled off by the positioning and peeling component 9, and then the grape peeling operation can be completed. Through the above-mentioned automated peeling operation, the overall peeling efficiency can be improved and the manual output can be reduced.

[0034] The containing and carrying component 7 includes a rectangular box 70 and a conical carrying box 71. The rectangular box 70 is arranged on the top of the conical carrying box 71, and the conical carrying box 71 can be detachably installed on the bottom of the rectangular box 70. The top and side walls of the rectangular box 70 are respectively provided with a feed port and a discharge port to realize the carrying and containing of grapes. The setting of the conical carrying box 71 can realize the collection and storage of grape skins, and the rectangular box 70 can realize the carrying and containing operations of grapes to be peeled.

[0035] The limiting fixing component 8 includes a first motor 80, a limiting hinge plate 81 and a plurality of groups of blades 82. The limiting hinge plate 81 is arranged on the inner top wall of the rectangular box 70. The side wall of the limiting hinge plate 81 is provided with a plurality of accommodating grooves 83. The plurality of groups of blades 82 correspond to the plurality of accommodating grooves 83 one by one. Each group of blades 82 can move in the accommodating grooves 83 along the setting direction of the accommodating grooves 83. The first motor 80 is installed on the outer side wall of the rectangular box 70. The main shaft of the first motor 80 penetrates the axial connection between the rectangular box 70 and the limiting hinge plate 81. When the grapes to be peeled enter the rectangular box 70 through the feed port, the limiting hinge plate 81 is driven to rotate by the first motor 80 to first press the grapes. Because the plurality of groups of blades 82 are arranged in the plurality of accommodating grooves 83, the grapes to be peeled can be broken during the pressing process, which provides convenience for the subsequent peeling operation.

[0036] The positioning and peeling component 9 includes a second motor 90, a peeling knife group 91, a connecting shaft 92, a blanking plate 93 and a blocking plate 94. The peeling knife group 91 is installed in the rectangular box 70 and is located next to the limiting hinge plate 81. The connecting shaft 92 penetrates the peeling knife group 91 and is rotatably connected to the inner wall of the rectangular box 70. The second motor 90 is installed on the outer wall of the rectangular box 70. The main shaft of the second motor 90 penetrates the rectangular box 70 and is fixedly connected to the end of the connecting shaft 92. The blanking plate 93 is installed inside the rectangular box 70 in a state of tilting downward and facing the discharge port. The blocking plate 94 is installed on the blanking plate 93 in a vertical state, and the blocking plate 94 is arranged close to the peeling knife group 91. The end of the positioning discharge pipe 100 is connected to the discharge port, and the peeling knife group 91 is driven to rotate by the second motor 90. Because the grapes have been broken, when the blade of the peeling knife group 91 touches the broken grapes, it can drive the skin on the grapes to be peeled off, thereby completing the grape peeling operation.

[0037] The grape collecting device 5 includes a carrying box body 50 and a positioning cover 51. The carrying box body 50 is a rectangular hollow structure. The box cover 31 is arranged on the top of the carrying box body 50. The discharge end of the third pipe 33 passes through the box cover 31 and is connected with the inside of the carrying box body 50 to realize the collection operation of peeled grapes and unpeeled grapes.

[0038] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An integrated wine grape processing system capable of controlling the peeling ratio, characterized in that: The invention comprises a positioning support frame (1), a soaking and cleaning device (2), a load-bearing and sorting device (3), a grape peeling device (4) and a grape collecting device (5), wherein the positioning support frame (1) is arranged in a vertical state, and the soaking and cleaning device (2), the load-bearing and sorting device (3), the grape peeling device (4) and the grape collecting device (5) are sequentially installed on the side wall of the positioning support frame (1) along the vertical direction, the discharge end of the soaking and cleaning device (2) is connected to the feed end of the load-bearing and sorting device (3), the discharge end of the load-bearing and sorting device (3) is connected to the feed ends of the grape peeling device (4) and the grape collecting device (5) respectively, and the discharge end of the grape peeling device (4) is connected to the feed end of the grape collecting device (5); The load-bearing classification device (3) comprises a classification load-bearing box (30), a box cover (31), a partition (32), a third pipe (33), a fourth pipe (34) and two load-bearing limiting components (6); the classification load-bearing box (30) is of a rectangular structure and its lower half is of a conical structure; the classification load-bearing box (30) is fixed to an L-shaped support plate (10) via a second support plate (13); the partition (32) is arranged in the classification load-bearing box (30) and is located in the middle; the third pipe (33) and the fourth pipe (34) are respectively arranged at the bottom of the classification load-bearing box (30); the third pipe (33) and the fourth pipe (34) are both connected to the inside of the classification load-bearing box (30); the two load-bearing limiting components (6) are symmetrically distributed on both sides of the classification load-bearing box (30) and their output parts are located on both sides of the partition (32); Each of the load-bearing and limiting material components (6) comprises a load-bearing mounting plate (60), a material separator plate (61), a positioning and fixing plate (62), a pushing cylinder (63) and two positioning rods (64); a rectangular groove for the material separator plate (61) to move is provided on the side wall of the classification load-bearing box (30); the load-bearing mounting plate (60) is arranged on the side wall of the classification load-bearing box (30) and is located at the position of the rectangular groove; a telescopic rod of the pushing cylinder (63) penetrates the load-bearing mounting plate (60) and is fixedly connected to the side wall of the material separator plate (61); the two positioning rods (64) are respectively arranged on both sides of the pushing cylinder (63); each of the positioning rods (64) penetrates the load-bearing mounting plate (60) and is fixedly connected to the side wall of the material separator plate (61); the positioning and fixing plate (62) is arranged at the bottom of the pushing cylinder (63); and the positioning and fixing plate (62) is fixedly connected to the side wall of the classification load-bearing box (30); The positioning support frame (1) comprises an L-shaped support plate (10), a positioning base plate (11), a first support plate (12), a second support plate (13) and a third support plate (14); the positioning base plate (11) is mounted on the bottom of the L-shaped support plate (10); the first support plate (12), the second support plate (13) and the third support plate (14) are arranged on the inner side wall of the L-shaped support plate (10) at intervals along the vertical direction; The soaking and cleaning device (2) comprises a soaking tank (20), a first pipe (21), a cleaning tank (22) and a second pipe (23); the soaking tank (20) is mounted on an L-shaped support plate (10); the cleaning tank (22) is arranged directly below the soaking tank (20); the cleaning tank (22) is fixedly connected to the L-shaped support plate (10) via the first support plate (12); the cleaning tank (22) and the soaking tank (20) are connected via the first pipe (21); the second pipe (23) is mounted at the bottom of the cleaning tank (22) and communicated with the cleaning tank (22); the grape collecting device (5) comprises a carrying box (50) and a positioning cover (51); the carrying box (50) has a rectangular hollow structure; the box cover (31) is arranged on the top of the carrying box (50); and the discharge end of the third pipe (33) passes through the box cover (31) and communicates with the inside of the carrying box (50).

2. The wine grape integrated processing system with controllable peeling ratio according to claim 1, characterized in that: The grape peeling device (4) comprises a containing bearing component (7), a limiting fixing component (8), a positioning peeling component (9) and a positioning discharge pipe (100); the containing bearing component (7) is a hollow structure; the limiting fixing component (8) is arranged in the containing bearing component (7) and at the feeding end of the containing bearing component (7); the positioning peeling component (9) is arranged in the containing bearing component (7) and at the side of the limiting fixing component (8); the peeling end of the positioning peeling component (9) is butted against the limiting fixing component (8); and the positioning discharge pipe (100) is installed at the discharge port of the containing bearing component (7).

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