Dough top processing equipment
By designing the dough top processing equipment, using the pleat making mechanism and drilling device to simulate the shape of handmade buns, and forming a skirt through the clamping device, the problem of mechanically prepared buns in the prior art is solved, and the preparation efficiency is improved and similarity.
Patent Information
- Application Number
- CN202010502699.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-05
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-06-05
AI Technical Summary
The prior art is difficult to mechanically prepare buns similar to hand-made, especially in shape and structure, resulting in low production efficiency and high cost.
A dough top processing equipment is designed, including a pleat making mechanism and drilling device. The dough is pleat and drilled in a mechanized manner, simulates the handmade form, and forms the top skirt through a clamping device to improve the appearance. Similarity.
The purpose of mechanically preparing buns is achieved. The shape of the prepared buns is very similar to that of handmade, which improves the preparation efficiency and reduces the cost.
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Figure CN111567586B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to food processing equipment, in particular to steamed bun processing equipment. Background Art
[0002] Wheaten food is the main food in my country, and steamed buns are a very popular food in people's daily life. The traditional method of preparing steamed buns is mostly handmade to keep the folds on the top of the buns and the shape of the holes on the top. This kind of steamed buns is not only beautiful in appearance but also delicious in taste.
[0003] However, how to provide a device that can make the steamed buns prepared by it similar in appearance and structure to those prepared by hand, so as to reduce labor costs and improve preparation efficiency, is urgently needed by food processing manufacturers. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a dough top processing device to solve the technical problem that there is no mechanical method for preparing steamed buns in the prior art.
[0005] The present invention is achieved through the following technical solutions:
[0006] The present invention provides a dough top processing device, comprising a machine body, a horizontally arranged first conveyor belt is installed at the front end of the machine body, a second conveyor belt installed on the machine body is arranged at the output end of the first conveyor belt, a pleating mechanism for pleating the top of the dough on the first conveyor belt is arranged directly above the first conveyor belt, the pleating mechanism is installed on the machine body through a first displacement mechanism that can drive the pleating mechanism to perform reciprocating motion, and an auxiliary mechanism that can push the dough on the second conveyor belt to make it centered is also provided, a drilling device that can drill holes in the top of the dough on the second conveyor belt is installed directly above the second conveyor belt, and the drilling device is installed on the machine body through a second displacement mechanism that can drive the pleating mechanism to perform reciprocating motion.
[0007] Furthermore, the pleating mechanism includes a central axis with a limiting disk fixedly installed at the bottom, the outer side of the central axis is sleeved with a sliding sleeve coaxially distributed therewith and thin at both ends and thick in the middle, a locking groove for accommodating a locking nut is provided at the center of the top of the sliding sleeve, the top of the central axis is inserted into the bottom end of the sliding sleeve and is threadedly connected with the locking nut arranged in the locking groove, the outer side of the sliding sleeve is sleeved with a cylindrical limiting sleeve with an annular skirt on the outer edge of the bottom and thin at the top and thick at the bottom, and the thicker part at the bottom of the limiting sleeve and the annular skirt form a whole uniformly provided with vertical and radially parallel to the limiting sleeve. The pleating knife is specifically composed of an upper transverse part, a middle vertical part and a lower transverse part. The end of the upper transverse part close to the center of the limiting sleeve is a disc-shaped structure, and all the disc-shaped structures are arranged in the limiting space between the top of the thinner part of the bottom of the sliding sleeve and the top of the limiting plate. The end of the lower transverse part facing the center of the limiting sleeve is specifically a guide plate with a wide top and a narrow bottom and a rounded top. The bottom of the lower transverse part is provided with a radial direction that is the same as the limiting sleeve and relative to the vertical direction. An arc-shaped cutting plate that is inclined downward, wide on the outside and narrow on the inside, the top end of the middle vertical part is rotatably connected to the lifting mechanism and the vertical plane where its rotation trajectory is located is radially parallel to the limiting sleeve, the lifting mechanism is specifically composed of a lower hinged part, a middle limiting part and an upper mounting part, the lower hinged part is hinged to the top end of the middle vertical part, the middle limiting part is specifically a long columnar structure with vertical walls parallel to each other on both sides, the upper mounting part is specifically a cylindrical structure and is staggeredly connected to the middle limiting part, the inner part of which is suspended, and a threaded sleeve and mounting sleeve are sleeved from top to bottom on the thinner part of the limiting sleeve A clamp, a mounting sleeve and an annular limit plate, the bottom of the annular limit plate is tightly pressed against the top of the thicker part of the limit sleeve, and the outer edge of the annular limit plate is evenly provided with grooves corresponding to the middle limit part, each middle limit part is arranged in the corresponding groove and the suspended part of the upper mounting part is mounted on the top of the annular limit plate, and the upper mounting parts are embedded in the bottom of the mounting sleeve, the threaded sleeve is threadedly connected to the top end of the limit sleeve, the top end of the sliding sleeve is arranged directly above the limit sleeve and an annular limit ring is also arranged on its outer edge, and the outer diameter of the annular limit ring is larger than the inner diameter of the limit sleeve.
[0008] Furthermore, the first displacement mechanism includes a first screw adjustment mechanism installed on the front end of the machine body for adjusting the overall vertical height of the pleating mechanism, a first cylinder with an output shaft vertically downward is installed on the front end of the upper and lower sliding platforms of the first screw adjustment mechanism, the bottom end of the output shaft of the first cylinder is fixedly connected to one end of a first connecting platform for connecting a mounting clip, a vertical frame is also provided on the top of the first connecting platform, a second cylinder with an output shaft vertically downward is installed at the front end of the vertical frame, the output shaft of the second cylinder is connected to one end of a second connecting platform for clamping a thinner part of the top of the sliding sleeve, the first cylinder drives the pleating mechanism to move up and down as a whole, and the second cylinder drives all the pleating knives to move around the axis through the sliding sleeve.
[0009] Furthermore, the second displacement mechanism includes a second screw adjustment mechanism installed on the front end of the machine body for adjusting the overall vertical height of the drilling device, and a third cylinder with an output shaft vertically downward is installed at the front end of the upper and lower sliding platforms of the second screw adjustment mechanism, and the bottom end of the output shaft of the third cylinder is fixedly connected to one end of a third connecting platform for installing the drilling device, and the drilling device is installed on the third connecting platform.
[0010] Furthermore, the drilling device is specifically composed of a vertically arranged drilling tool and a driving device. The driving device is fixedly installed on the third connecting platform, and its output shaft is fixedly connected to the vertically arranged drilling tool and drives it to rotate around the axis.
[0011] Furthermore, the auxiliary mechanism includes a third screw adjustment mechanism horizontally installed in the second conveyor belt, and a fourth cylinder with two output shafts facing away from each other and parallel to the sliding direction is fixedly installed on the sliding platform of the third screw adjustment mechanism, and the outer end of each fourth cylinder output shaft is fixedly connected to a vertical connecting plate, and the top of each connecting plate is respectively fixedly connected to a mounting plate arranged above the second conveyor belt, and a driving plate with a W-shaped cross-section and vertically arranged is installed at the other end of each mounting plate, and the middle parts of the two driving plates are arc-shaped and the centers of the two circles are horizontally arranged and facing each other.
[0012] Furthermore, it also includes a clamping device which is arranged on the outside of the bottom end of the drilling knife, fixedly installed on the bottom of the third connecting platform and is used to clamp the top of the dough after pleating and assist in generating a skirt when drilling.
[0013] Furthermore, the clamping device includes two clamping members arranged opposite to each other, and the clamping member is specifically a semicircular hourglass-shaped structure composed of an upper semicircular inclined plate and a lower semicircular inclined plate connected at both ends on the bottom, and the centers of the semicircles formed in the middle of the two clamping members face each other. A driving member is also installed on the outer wall of the clamping member, and each driving member is respectively connected to a driving mechanism that can drive the two clamping members to move relative to each other.
[0014] Furthermore, the bottom end of the drilling tool is an inverted isosceles trapezoidal structure, in which the line coincides with the center of the two clamping parts, and the inclination angle of the upper inclined plate is not greater than the inclination angle of the side wall of the bottom end of the drilling tool, and the bottom width of the drilling tool is smaller than the diameter of the circle formed in the middle after the two clamping parts contact.
[0015] Furthermore, a pore cutter with a width smaller than that of the bottom of the drilling cutter is also provided at the bottom of the drilling cutter.
[0016] Compared with the prior art, the present invention has the following advantages: the present invention provides a dough top processing device, which can achieve the purpose of mechanically preparing steamed buns; at the same time, the pleating mechanism provided in the present invention can effectively process the pleats on the top of the steamed buns, and the number of pleats can be set according to needs, and at the same time, the mechanism structure is compact and stable, and can effectively perform pleating processing; the top of the steamed buns can be effectively drilled by the drilling device, so that the prepared steamed buns can be kept as close to the handmade shape as possible; at the same time, by setting a clamping device, the top of the steamed bun after the dough is pleated can be effectively clamped, and then the top skirt can be effectively formed with the help of a drilling knife, thereby further increasing the degree of similarity with the handmade steamed buns, and the air hole knife can be used to effectively drill holes, which is convenient for steaming steamed buns; the present invention can effectively prepare steamed buns, and the prepared appearance is extremely similar to that of the handmade ones. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional diagram of a dough top processing device provided in Example 1;
[0018] Figure 2 is a three-dimensional diagram of the pleating mechanism provided in Example 1;
[0019] Figure 3 is an exploded cross-sectional view of the pleating mechanism provided in Example 1 without the pleating knife and the hanging mechanism;
[0020] Figure 4 A three-dimensional diagram of the pleating knife and the hanging structure provided in Example 1;
[0021] Figure 5 A three-dimensional diagram of the first displacement mechanism provided in Example 1;
[0022] Figure 6 A three-dimensional diagram of the second displacement mechanism provided in Example 1;
[0023] Figure 7 A three-dimensional diagram of the auxiliary mechanism provided in Example 1;
[0024] Figure 8 A top view of the supporting device provided in Example 2;
[0025] Fig. 9 A partial front view of the clamping member and the drilling tool provided in Example 2;
[0026] In the figure: 1, machine body; 2, first conveyor belt; 3, second conveyor belt; 4, limit plate; 5, central axis; 6, sliding sleeve; 7, locking nut; 8, limit sleeve; 9, limit groove; 10, upper horizontal part; 11, middle vertical part; 12, lower horizontal part; 13, disc-shaped structure; 14, guide plate; 15, arc-shaped cutting plate; 16, lower hinged part; 17, middle limit part; 18, upper mounting part; 19, threaded sleeve; 20, mounting clip; 21, mounting sleeve; 22, annular limit plate; 23 , slot; 24, annular limit ring; 25, first screw adjustment mechanism; 26, first cylinder; 27, first connecting platform; 28, vertical frame; 29, second cylinder; 30, second connecting platform; 31, second screw adjustment mechanism; 32, third cylinder; 33, third connecting platform; 34, drilling tool; 35, driving device; 36, third screw adjustment mechanism; 37, fourth cylinder; 38, connecting plate; 39, mounting plate; 40, driving plate; 41, clamping member; 42, driving member; 43, driving mechanism; 44, air hole knife. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Combination Figure 1-9 In the present embodiment, a dough top processing device is provided, comprising a machine body 1, a horizontally arranged first conveyor belt 2 is installed at the front end of the machine body 1, a second conveyor belt 3 installed on the machine body 1 is arranged at the output end of the first conveyor belt 2, a pleating mechanism for pleating the top of the dough thereon is arranged directly above the first conveyor belt 2, the pleating mechanism is installed on the machine body 1 through a first displacement mechanism that can drive the pleating mechanism to perform reciprocating motion, and an auxiliary mechanism that can push the dough on the second conveyor belt 3 to make it centered is also provided, a drilling device that can drill a hole in the top of the dough thereon is installed directly above the second conveyor belt 3, and the drilling device is installed on the machine body 1 through a second displacement mechanism that can drive the pleating mechanism to perform reciprocating motion.
[0029] In this embodiment, both the first conveyor belt 2 and the second conveyor belt 3 are conveyor belts with quick-release structures.
[0030] The object prepared in this embodiment is steamed buns. After the stuffed dough is placed on the first conveyor belt 2, the first conveyor belt 2 transports it to the bottom of the pleating mechanism, and the first displacement mechanism drives the pleating mechanism to pleat the top of the dough. After the pleating is completed, the dough is transferred to the bottom of the drilling device via the second conveyor belt 3, and the drilling device drills holes in the top of the dough through the movement of the second displacement mechanism, thereby completing the dough pleating and drilling processing steps.
[0031] In particular, in this embodiment, reference Figure 2-4The pleating mechanism includes a central axis 5 with a limiting disk 4 fixedly installed at the bottom, a sliding sleeve 6 coaxially distributed with the central axis 5 and thin at both ends and thick in the middle is sleeved on the outside of the central axis 5, a locking groove for placing a locking nut 7 is opened at the center of the top of the sliding sleeve 6, and the top of the central axis 5 is inserted from the bottom end of the sliding sleeve 6 and is threadedly connected with the locking nut 7 set in the locking groove, and a cylindrical limiting sleeve 8 with an annular skirt on the outer edge of the bottom and thin at the top and thick at the bottom is sleeved on the outside of the sliding sleeve 6, and a vertical L-shaped limiting groove 9 is evenly opened on the whole formed by the thicker part of the lower part of the limiting sleeve 8 and the annular skirt, which is radially parallel to the limiting sleeve 8 and runs through its body. , a pleating knife is arranged in each limiting groove 9, and the pleating knife is specifically composed of an upper transverse part 10, a middle vertical part 11 and a lower transverse part 12. The end of the upper transverse part 10 close to the center of the limiting sleeve 8 is a disc-shaped structure 13, and all disc-shaped structures 13 are arranged in the limiting space between the top of the thinner part of the bottom of the sliding sleeve 6 and the top of the limiting plate 4. The top of the end of the lower transverse part 12 facing the center of the limiting sleeve 8 is a guide plate 14 inclined upward and facing the center of the limiting sleeve 8. The bottom of the lower transverse part 12 is provided with a radial direction that is the same as the limiting sleeve 8 and is inclined downward relative to the vertical direction, and is wide outside and narrow inside. The arc-shaped cutting plate 15, the top of the middle vertical part 11 is rotatably connected to the lifting mechanism and the vertical plane where its rotation trajectory is located is radially parallel to the limiting sleeve 8. The lifting mechanism is specifically composed of a lower hinged part 16, a middle limiting part 17 and an upper mounting part 18. The lower hinged part 16 is hinged to the top of the middle vertical part 11. The middle limiting part 17 is specifically a long columnar structure with parallel vertical walls on both sides. The upper mounting part 18 is specifically a cylindrical structure and is staggeredly connected to the middle limiting part 17. The inner part thereof is suspended. A threaded sleeve 19, a mounting clip 20, a mounting sleeve 21 and a mounting clip 22 are sleeved from top to bottom on the thinner part of the limiting sleeve 8. An annular limiting plate 22, the bottom of which is tightly pressed against the top of the thicker part of the limiting sleeve 8, and grooves 23 corresponding to the middle limiting part 17 are evenly opened on the outer edge of the annular limiting plate 22, each middle limiting part 17 is arranged in the corresponding groove 23 and the suspended part of the upper mounting part 18 is mounted on the top of the annular limiting plate 22, the upper mounting parts 18 are embedded in the bottom of the mounting sleeve 21, the threaded sleeve 19 is threadedly connected to the top of the limiting sleeve 8, the top of the sliding sleeve 6 is arranged directly above the limiting sleeve 8 and an annular limiting ring 24 is also arranged on its outer edge, and the outer diameter of the annular limiting ring 24 is larger than the inner diameter of the limiting sleeve 8.
[0032] The installation steps of the pleating mechanism are mainly as follows: first, prepare the pleating knife. In this embodiment, there are 24 pleating knives, each of which is composed of an upper transverse part 10, a middle vertical part 11 and a lower transverse part 12. The outer end of the upper transverse part 10 is connected to the top of the middle vertical part 11, and the bottom end of the middle vertical part 11 is connected to the top of the outer end of the lower transverse part. The three can be an integrated structure or a split structure. In this embodiment, in order to facilitate the processing of the equipment, combined Figure 4 The pleating knife structure of this embodiment;
[0033] In this embodiment, in order to achieve the purpose of pleating, a structure is required to perform internal pressure operation on the local area on the top of the bun (combined with the shape of the bun, the local area is in the shape of a line), and at the same time, in order to be able to create an indentation rotation effect (the folds on the bun are not straight but rotating), so in order to achieve the above purpose, the bottom of the lower transverse part 12 is provided with an arc-shaped cutting plate 15 with the same extension direction as the radial direction of the limiting sleeve 8 and inclined downward relative to the vertical direction, and wide outside and narrow inside. Through the above arrangement, when the lower transverse part 12 is driven to move around the axis, the inner end of the lower transverse part 12 first contacts the top of the bun, and then the arc-shaped cutting plate 15 continues to press. Combined with the setting that the arc-shaped pressing plate 15 is inclined and wide outside and narrow inside, the indentation generated is gradually offset from the radial direction to the non-pressed area, thereby generating a rotation effect, and at the same time generating a pleat layering effect (the compressed area extends to the inside of the non-pressed area, so that the non-pressed area adjacent to the compressed area produces the phenomenon of bun skin on both sides, which is closer to the effect of handmade), and the number of pleats can be effectively adjusted according to the number of pleating knives to achieve the purpose of pleating;
[0034] In particular, in this embodiment, in order to combine the hemispherical structure of the dough top so that the wrinkles can be smoothly prepared, the end of the lower transverse portion 12 facing the center of the limiting sleeve 8 is specifically a guide plate 14 that is wide at the top and narrow at the bottom and has a rounded corner at the top;
[0035] Through the above arrangement, when the lower transverse portion 12 is arranged horizontally, the indentation produced on the top of the inner dough in the space surrounded by the pleating knife is uniform and consistent (the guide plate 14 is wide at the top and narrow at the bottom, combined with the spherical shape of the top of the dough, the indentation can be uniform during the initial contact), and when the inner end of the lower transverse portion 12 is driven by an external force to tilt upward and move around the axis, the arc-shaped cutting plate 15 gradually contacts the dough from the inside to the outside, and the indentation produced on the initial guide plate 14 is further expanded. At the same time, combined with its downward tilting characteristic, the dough portion corresponding to the indentation can be gradually tilted and extended downward, thereby producing a laminated pleat effect. Moreover, because the arc-shaped cutting plate 15 is narrow at the inside and wide at the outside, the pleats produced are shallow at the top and deep at the bottom, and the indentation is in the shape of an oblique line, thereby producing a tilted rotation effect, which is more in line with the handmade form.
[0036] In particular, in this embodiment, when the pleating knife is ready, in order to effectively support it and enable it to operate stably, each pleating knife is hoisted on the corresponding hoisting mechanism. In this embodiment, each hoisting mechanism is composed of a lower hinged part 16, a middle limiting part 17 and an upper mounting part 18. In this embodiment, the above three parts are an integrated structure. The lower hinged part 16 is hinged to the top of the middle vertical part 11, so that the pleating knife can be effectively hoisted. After the lower hinged part 16 hoists the pleating knife, it needs to be limited and fixedly installed to avoid instability during operation. In this embodiment, the middle limiting portion 17 is specifically a long columnar structure with vertical walls parallel to each other on both sides. Through this arrangement, it is only necessary to limit the middle limiting portion 17 to stabilize the pleating knife at the bottom thereof. In order to limit all the middle limiting portions 17 and make all the pleating knives form a circle for pleating, in this embodiment, a ring-shaped limiting plate 22 is further provided with evenly arranged grooves 23 corresponding to the middle limiting portion 17 on its outer edge, so that each middle limiting portion 17 can be effectively limited to prevent it from rotating by installing it in the corresponding groove 23.
[0037] In particular, in this embodiment, in order to prevent the middle limiting part 17 from sliding up and down, the upper mounting part 18 is specifically a cylindrical structure and is staggeredly connected to the middle limiting part 17, and its inner part is suspended. After the middle limiting part 17 is installed, it only needs to have its inner wall pressed against the inner wall of the slot 23, so that the suspended part of the upper mounting part 18 is mounted in the annular limiting plate 22, so that the middle limiting part 17 can be prevented from moving downward relative to the sliding limiting plate 22. At the same time, in order to prevent it from moving upward, in this embodiment, a mounting sleeve 21 is further provided, and all the upper mounting parts 18 are embedded in the mounting sleeve 21, and the two ends of the upper mounting part 18 are respectively pressed against the annular limiting plate 22 and the mounting sleeve 21, so that they can be prevented from moving up and down relative to each other;
[0038] In particular, in order to effectively support and limit the annular limiting plate 22 and the mounting sleeve 21, and at the same time enable the pleating knife to effectively contact the top of the dough, in the present embodiment, a limiting sleeve 8 is provided which is cylindrical, has an annular skirt on the outer edge of the bottom end, and is thin at the top and thick at the bottom. The thicker part at the bottom of the limiting sleeve 8 and the annular skirt form an overall structure evenly provided with a vertical L-shaped limiting groove 9 which is radially parallel to the limiting sleeve 8 and penetrates its body. A pleating knife is arranged in each limiting groove 9. The lower transverse portion 12 of the pleating knife is arranged in the skirt. When it is horizontal, the guide plate 14 can effectively make initial contact with the top of the dough. When it is brought to move around the axis, the subsequent arc-shaped cutting plate 14 can also effectively contact the dough, thereby achieving the purpose of pleating. At the same time, the lower transverse portion 12 is suspended in the skirt through the middle vertical portion, and the middle transverse portion 12 is arranged directly above the skirt. In order to effectively set up the annular limiting plate 22 and achieve the purpose of supporting it, in this embodiment, the main part of the limiting sleeve 8 is set to have a thin upper and thick lower structure, so that the annular limiting plate 22 is sleeved on the bottom of the thinner part of the upper part of the limiting sleeve 8, and the installation sleeve 21 is pressed down to make its lower structure in close contact. After being locked by the threaded sleeve 19, the pleating knife can be effectively limited and stably installed;
[0039] In particular, in order to be able to drive the lower transverse part 12 to move around the axis, the present embodiment achieves the purpose of driving the lower transverse part 12 to move around the axis by driving the inner end of the upper transverse part 10. Therefore, a sliding sleeve 6 is also provided. The sliding sleeve 6 is arranged in the limiting sleeve 8 and can slide freely up and down. In the present embodiment, in order to facilitate installation and form a limiting space, the sliding sleeve 6 is specifically thin at both ends and thick in the middle. In order to prevent it from sliding out of the limiting sleeve 8 from top to bottom during use, in the present embodiment, an annular limiting ring 24 is provided on the top of the sliding sleeve 6 (the two are an integrated structure). After the bottom end of the sliding sleeve 6 is installed into the limiting sleeve 8 from top to bottom, in order to form A limiting space is formed. In this embodiment, a central axis 5 of a bottom plate to be limited is provided. After the top end of the central axis 5 penetrates into the sliding sleeve 6 from bottom to top and is connected with a locking nut 7 provided in the top of the sliding sleeve 6, the relative positions of the two can be effectively locked. The limiting space formed by the thinner portion of the limiting plate 4 and the lower portion of the sliding sleeve 6 can effectively limit and drive the upper transverse portion 10. In order to reduce the friction during the driving process, in this embodiment, the end portion of the upper transverse portion 10 close to the center of the limiting sleeve 8 is a disc-shaped structure 13, and all disc-shaped structures 13 are provided in the limiting space between the top of the thinner portion of the bottom of the sliding sleeve 6 and the top of the limiting plate 4.
[0040] Through the above arrangement, when the sliding sleeve 6 moves up and down, all the disc-shaped structures 13 can be limited by the limiting space formed by the limiting plate 4 and the top of the thinner part of the bottom thereof, so that they can be driven to synchronously reciprocate up and down, and then effectively drive the pleating knife to move around the axis to achieve the purpose of pleating;
[0041] The above is the operating principle and installation process of the pleating mechanism of this embodiment.
[0042] In particular, in order to effectively drive the pleating mechanism, in the present embodiment, the first displacement mechanism includes a first screw adjustment mechanism 25 installed on the front end of the machine body 1 for adjusting the height of the pleating mechanism in the vertical direction as a whole. A first cylinder 26 with an output shaft vertically downward is installed on the front end of the upper and lower sliding platforms of the first screw adjustment mechanism 25. The bottom end of the output shaft of the first cylinder 26 is fixedly connected to one end of the first connecting platform 27. In the present embodiment, in order to effectively set up the installation limit sleeve 8, an installation clip 20 is also sandwiched between the threaded sleeve 19 and the installation sleeve 21. The clamping piece 20 is installed on the first connecting platform 27, and its position can be relatively adjusted by bolts, etc. In order to drive the sliding sleeve 6 to complete the pleating purpose, in the present embodiment, a vertical frame 28 is also provided on the top of the first connecting platform 27, and a second cylinder 29 with an output shaft vertically downward is installed at the front end of the vertical frame 28. The output shaft of the second cylinder 29 is connected to one end of the second connecting platform 30 for clamping the thinner part of the top of the sliding sleeve 6. The first cylinder 26 drives the pleating mechanism to move up and down as a whole, and the second cylinder 29 drives all the pleating knives to move around the axis through the sliding sleeve 6.
[0043] Through the above arrangement, the purpose of pleating can be effectively achieved, that is, when the dough moves to the bottom of the pleating mechanism, the pleating mechanism moves downward as a whole under the drive of the first cylinder 26 (in this process, all the pleating knives are spread outward, that is, the second cylinder 29 drives the sliding sleeve 6 downward to the limit, and the outer end of the lower transverse part 12 is tilted outward), and after it moves downward to the set position, the second cylinder 29 drives the sliding sleeve 6 upward to drive the pleating knives to make pleats. After completion, the second cylinder 29 moves downward again until the pleating knives are opened, and the first cylinder 26 drives the device upward as a whole, waiting for the next dough to be transported to complete the entire operation;
[0044] Among them, the first screw adjustment mechanism 25 is composed of a screw, two guide rods, two transverse supports and a sliding platform. Like the traditional screw adjustment mechanism, the middle part of the sliding platform is sleeved on the screw and threadedly connected to it, and its horizontal ends are respectively sleeved on two guide rods for guidance (combined with the attached drawings). Through the above arrangement, the overall height of the pleating mechanism can be effectively adjusted, thereby improving the application range of the equipment.
[0045] After the pleating is completed, it is necessary to drill holes on the top of the dough for later steaming. In order to achieve the above purpose, in the present embodiment, the second displacement mechanism includes a second screw adjustment mechanism 31 (with the same structure as the first screw adjustment mechanism 25) installed on the front end of the body 1 for adjusting the overall vertical height of the drilling device. The front end of the upper and lower sliding platforms of the second screw adjustment mechanism 31 is installed with a third cylinder 32 with an output shaft vertically downward. The bottom end of the output shaft of the third cylinder 32 is fixedly connected to one end of a third connecting platform 33 for installing the drilling device. The third connecting platform 33 is installed with a drilling device. The drilling device is specifically composed of a vertically arranged drilling knife 34 and a driving device 35. The driving device 35 (the driving device 35 is a motor in the present embodiment) is fixedly installed on the third connecting platform 33, and its output shaft is fixedly connected to the vertically arranged drilling knife 34 and drives it to rotate around the axis.
[0046] Through the above arrangement, the top of the dough can be effectively drilled.
[0047] In particular, in order to avoid the drilling position being off-center, in the present embodiment, the auxiliary mechanism includes a third screw adjustment mechanism 36 (with the same structure as the first screw adjustment mechanism 25) horizontally installed in the second conveyor belt 3, and two fourth cylinders 37 with output shafts facing away from each other and parallel to the sliding direction are fixedly installed on the sliding platform of the third screw adjustment mechanism 36, and the outer end of each output shaft of the fourth cylinder 37 is fixedly connected to a vertical connecting plate 38, and the top of each connecting plate 38 is fixedly connected to a mounting plate 39 arranged above the second conveyor belt 3, and each mounting plate 39 is installed with a drive plate 40 with a W-shaped cross-section and vertically arranged at the other end, and the middle parts of the two drive plates 40 are arc-shaped and the centers of the two circles are horizontally arranged and facing each other.
[0048] Through the above arrangement, the two driving plates 40 can effectively drive the dough to the bottom of the drilling device, and the positions of the two driving plates 40 relative to the second conveyor belt 3 can be adjusted by adjusting the third screw adjustment mechanism 36, thereby achieving the purpose of adaptive adjustment.
[0049] Example 2
[0050] The main structure of the device in this embodiment is similar to that of Embodiment 1, with the main difference being that the device provided in this embodiment also includes a clamping device which is arranged on the outside of the bottom end of the drilling knife 34, fixedly mounted on the bottom of the third connecting platform 33 and used to clamp the top of the dough after pleating and assist in generating a skirt when drilling.
[0051] By providing a clamping device, a small skirt can be formed on the top of the bun, so that the bun can be more in line with the shape of manual preparation.
[0052] In particular, in the present embodiment, the clamping device comprises two clamping members 41 arranged opposite to each other (suspended by a suspension plate below the bottom of the second displacement mechanism), the clamping member 41 is specifically a semicircular hourglass structure formed by connecting the upper semicircular inclined plate and the lower semicircular inclined plate at both ends, the centers of the semicircles formed in the middle of the two clamping members 41 face each other, and a driving member 42 is further installed on the outer wall of the clamping member 41, each driving member 42 is respectively connected to a driving mechanism 43 that can drive the two clamping members 41 to move relative to each other (the driving mechanism 43 can be a worm gear structure or a device composed of two cylinders respectively connected to one driving member 42, as long as the purpose of making the two clamping members 41 move relative to each other is achieved).
[0053] Through the above arrangement, a skirt can be effectively formed on the top of the dough.
[0054] In particular, in order to effectively control the shape of the skirt at the top of the dough, in the present embodiment, the bottom end of the drilling knife 34 is an inverted isosceles trapezoidal structure, in which the midline coincides with the center of the two clamping members 41, and the inclination angle of the upper inclined plate is not greater than the inclination angle of the side wall at the bottom end of the drilling knife 34, and the bottom width of the drilling knife 34 is less than the diameter of the circle formed in the middle after the two clamping members 41 contact.
[0055] Through the above arrangement, the skirt at the top of the dough can be effectively controlled to make it narrow at the top and wide at the bottom, which is closer to the actual shape prepared by hand.
[0056] The above setting can effectively control the shape of the skirt, but in the actual production process, the drilling effect is limited. Therefore, in order to improve the drilling quality, in this embodiment, the bottom of the drilling tool 34 is also provided with a pore knife 44 whose width is smaller than the bottom width of the drilling tool 34.
[0057] Through the above arrangement, holes can be effectively drilled on the top of the dough, which is convenient for later steaming of the dough.
[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dough top processing device, comprising a body (1), characterized in that: A first conveyor belt (2) arranged horizontally is installed at the front end of the machine body (1); a second conveyor belt (3) installed on the machine body (1) is installed at the output end of the first conveyor belt (2); a pleating mechanism for pleating the top of the dough on the first conveyor belt (2) is installed directly above the first conveyor belt (2); the pleating mechanism is installed on the machine body (1) via a first displacement mechanism that can drive the pleating mechanism to perform reciprocating motion; an auxiliary mechanism is also provided that can push the dough on the second conveyor belt (3) to center the dough; a drilling device for drilling a hole on the top of the dough on the second conveyor belt (3) is installed directly above the second conveyor belt (3); the drilling device is installed on the machine body (1) via a second displacement mechanism that can drive the pleating mechanism to perform reciprocating motion; The pleating mechanism comprises a central shaft (5) with a limiting plate (4) fixedly mounted at the bottom, the outer side of the central shaft (5) is sleeved with a sliding sleeve (6) coaxially distributed therewith and thin at both ends and thick in the middle, a locking groove for accommodating a locking nut (7) is provided at the center of the top of the sliding sleeve (6), the top end of the central shaft (5) is inserted from the bottom end of the sliding sleeve (6) and is threadedly connected with the locking nut (7) arranged in the locking groove, the outer side of the sliding sleeve (6) is sleeved with a cylindrical limiting sleeve (8) with an annular skirt at the outer edge of the bottom and thin at the top and thick at the bottom, and the thicker part at the bottom of the limiting sleeve (8) and the annular skirt form a uniform vertical groove which is radially parallel to the limiting sleeve (8) and penetrates through the entirety. An L-shaped limiting groove (9) passes through the body of the sliding sleeve, and each limiting groove (9) is provided with a pleating knife. The pleating knife is specifically composed of an upper transverse portion (10), a middle vertical portion (11) and a lower transverse portion (12). The end of the upper transverse portion (10) close to the center of the limiting sleeve (8) is a disc-shaped structure (13), and all the disc-shaped structures (13) are arranged in a limiting space between the top of the thinner part of the bottom of the sliding sleeve (6) and the top of the limiting plate (4). The end of the lower transverse portion (12) facing the center of the limiting sleeve (8) is specifically a guide plate (14) which is wide at the top and narrow at the bottom and has a rounded corner at the top. The bottom of the lower transverse portion (12) is provided with a guide plate (14) which is parallel to the extension direction and the limiting direction. The sleeve (8) has the same radial direction and is inclined downward relative to the vertical direction, and is wide on the outside and narrow on the inside. The top end of the middle vertical part (11) is rotatably connected to the lifting mechanism, and the vertical plane where its rotation trajectory is located is radially parallel to the limiting sleeve (8). The lifting mechanism specifically comprises a lower hinged part (16), a middle limiting part (17) and an upper mounting part (18). The lower hinged part (16) is hinged to the top end of the middle vertical part (11). The middle limiting part (17) is specifically a long columnar structure with vertical walls parallel to each other on both sides. The upper mounting part (18) is specifically a cylindrical structure and is staggeredly connected to the middle limiting part (17). The inner part of the upper mounting part (18) is suspended in the air. A threaded sleeve (19), a mounting clip (20), a mounting sleeve (21) and an annular limiting plate (22) are sleeved from top to bottom on the thinner portion of the tube (8); the bottom of the annular limiting plate (22) is tightly pressed against the top of the thicker portion of the limiting sleeve (8); slots (23) corresponding to the middle limiting portion (17) are evenly opened on the outer edge of the annular limiting plate (22); each middle limiting portion (17) is arranged in the corresponding slot (23); and the suspended portion of the upper mounting portion (18) is mounted on the top of the annular limiting plate (22); the upper mounting portion (18) is embedded in the bottom of the mounting sleeve (21); the threaded sleeve (19) is threadedly connected to the top of the limiting sleeve (8);The top end of the sliding sleeve (6) is arranged directly above the limiting sleeve (8) and an annular limiting ring (24) is also arranged on its outer edge, and the outer diameter of the annular limiting ring (24) is greater than the inner diameter of the limiting sleeve (8); The first conveyor belt (2) and the second conveyor belt (3) are both conveyor belts with quick-release structures.
2. A dough top processing device according to claim 1, characterized in that: The first displacement mechanism comprises a first screw adjustment mechanism (25) mounted on the front end of the machine body (1) for adjusting the height of the pleating mechanism in the vertical direction as a whole. A first cylinder (26) with an output shaft pointing vertically downward is mounted on the front end of the upper and lower sliding platforms of the first screw adjustment mechanism (25). The bottom end of the output shaft of the first cylinder (26) is fixedly connected to one end of a first connecting platform (27) for connecting the mounting clip (20). A vertical frame (28) is also provided on the top of the first connecting platform (27). A second cylinder (29) with an output shaft pointing vertically downward is mounted on the front end of the vertical frame (28). The output shaft of the second cylinder (29) is connected to one end of a second connecting platform (30) for clamping the thinner part of the top of the sliding sleeve (6). The first cylinder (26) drives the pleating mechanism to move up and down as a whole. The second cylinder (29) drives all the pleating knives to move around the axis through the sliding sleeve (6).
3. A dough top processing device according to claim 2, characterized in that: The second displacement mechanism comprises a second screw adjustment mechanism (31) mounted on the front end of the machine body (1) for adjusting the overall vertical height of the drilling device; a third cylinder (32) with an output shaft pointing vertically downward is mounted at the front end of the upper and lower sliding platforms of the second screw adjustment mechanism (31); the bottom end of the output shaft of the third cylinder (32) is fixedly connected to one end of a third connecting platform (33) for mounting the drilling device; and the drilling device is mounted on the third connecting platform (33).
4. A dough top processing device according to claim 3, characterized in that: The drilling device specifically consists of a vertically arranged drilling tool (34) and a driving device (35); the driving device (35) is fixedly mounted on the third connecting platform (33); an output shaft of the driving device (35) is fixedly connected to the vertically arranged drilling tool (34) and drives the driving device (35) to rotate around the axis.
5. A dough top processing device according to claim 4, characterized in that: The auxiliary mechanism comprises a third screw adjustment mechanism (36) horizontally mounted in the second conveyor belt (3), a fourth cylinder (37) having two output shafts which are oriented away from each other and parallel to the sliding direction being fixedly mounted on the sliding platform of the third screw adjustment mechanism (36), the outer end of the output shaft of each fourth cylinder (37) being fixedly connected to a vertical connecting plate (38), the top of each connecting plate (38) being fixedly connected to a mounting plate (39) disposed above the second conveyor belt (3), the other end of each mounting plate (39) being mounted with a driving plate (40) having a W-shaped cross section and disposed vertically, the middle parts of the two driving plates (40) being arc-shaped and the centers of the two circles being disposed horizontally and facing each other.
6. A dough top processing device according to claim 5, characterized in that: It also includes a clamping device which is arranged outside the bottom end of the drilling knife (34), fixedly mounted on the bottom of the third connecting platform (33), and is used to clamp the top of the dough after pleating and assist in forming a skirt when drilling.
7. A dough top processing device according to claim 6, characterized in that: The clamping device comprises two clamping members (41) arranged opposite to each other. The clamping members (41) are specifically a semicircular hourglass-shaped structure formed by connecting two ends of an upper semicircular inclined plate and a lower semicircular inclined plate. The centers of the semicircles formed in the middle of the two clamping members (41) face each other. A driving member (42) is also installed on the outer wall of the clamping member (41). Each driving member (42) is respectively connected to a driving mechanism (43) capable of driving the two clamping members (41) to move relative to each other.
8. The dough top processing device according to claim 7, characterized in that: The bottom end of the drilling tool (34) is in an inverted isosceles trapezoidal structure, wherein the midline coincides with the center of the two clamping members (41), and the inclination angle of the upper half inclined plate is not greater than the inclination angle of the side wall of the bottom end of the drilling tool (34), and the bottom width of the drilling tool (34) is less than the diameter of a circle formed in the middle after the two clamping members (41) contact.
9. A dough top processing device according to claim 8, characterized in that: The bottom of the drilling knife (34) is also provided with a pore knife (44) whose width is smaller than the bottom width of the drilling knife (34).
Citation Information
Patent Citations
Dough top processing equipment
CN212589976U