Bridge U-rib-plate rib automated assembly equipment

Abstract

The present invention relates to an automatic assembly equipment for U-rib and plate rib of bridges, which belongs to the field of steel structure bridge production equipment; a device for automatic assembly of steel structure bridge plate ribs for bridges is proposed; the technical scheme is: the automatic assembly equipment for U-rib and plate rib of bridges, comprising: a bracket, a U-rib / plate rib assembly module, a grinding component and a welding robot; the bracket is a horizontal beam, support frames are arranged at both ends of the bracket, a plurality of U-rib / plate rib assembly modules are arranged on the front end surface of the bracket, a plurality of grinding components are arranged on the rear end surface of the bracket, and the number of the grinding components is twice that of the U-rib / plate rib assembly modules, a guide rail pair is arranged above the bracket, and a welding robot is arranged directly above the U-rib / plate rib assembly module, and the welding robot is movably arranged on the guide rail pair.

Description

Technical Field

[0001] The invention discloses automatic assembly equipment for U-rib-plate rib of bridge, belonging to the field of production equipment for steel structure bridge. Background Art

[0002] Steel structure bridges have a history of more than 200 years. Their development is closely related to material technology, manufacturing technology, and structural design. In terms of structural design, steel trusses or steel plate beams were used in the early days. Since the mid-20th century, with the increasing maturity of orthogonal anisotropic thin-walled steel box girder structural design and the improvement of welding technology, steel box girder structures have become the main structural form of steel bridge decks due to their low height, light weight, high rigidity, high ultimate bearing capacity, easy processing and manufacturing, and good structural continuity.

[0003] The orthotropic bridge deck is mainly composed of a steel structure panel and the cross beams and longitudinal ribs welded thereto. The cross beams are mainly diaphragms, and the longitudinal ribs are U-shaped ribs or plate rib structures. Since U-shaped ribs or plate ribs can provide greater torsional and bending stiffness, they can improve the stress state of the entire bridge deck, and thus become the most commonly used cross-sectional form of modern orthotropic bridge decks.

[0004] U-shaped ribs and plate-shaped ribs are fixed inside the crossbeams of the bridge. At the same time, during processing and assembly, the burrs on the edge of the bottom plate need to be polished and removed to prevent affecting the welding quality between the ribs and the bottom plate. At present, manual assembly and welding is the main production method, which has the problems of low assembly efficiency and unstable assembly quality. Summary of the invention

[0005] In order to solve the above technical problems, the present invention proposes a device for automatic assembly of U-rib-plate ribs of steel structures of bridges.

[0006] In order to achieve the above technical objectives, the technical solution provided by the present invention is:

[0007] Bridge U-rib-plate rib automated assembly equipment, comprising: a bracket, a U-rib / plate rib assembly module, a grinding component and a welding robot; the bracket is a horizontal beam, and support frames are arranged at both ends of the bracket, a plurality of U-rib / plate rib assembly modules are arranged on the front end surface of the bracket, a plurality of grinding components are arranged on the rear end surface of the bracket, and the number of the grinding components is twice the number of the U-rib / plate rib assembly modules, a guide rail pair is arranged above the bracket, and a welding robot is arranged directly above the U-rib / plate rib assembly module, and the welding robot is movably arranged on the guide rail pair.

[0008] The bracket is a square beam as a whole, and a spur rack and an anti-slip guide rail are arranged on the front side end surface and the rear side end surface of the bracket, and the spur rack and the anti-slip guide rail are parallel to the bracket.

[0009] The upper and lower ends of the cross section of the anti-slip guide rail are both provided with "V"-shaped grooves, and the upper and lower ends of the cross section of the slide rail are correspondingly provided with "V"-shaped protrusions, and the "V"-shaped protrusions are arranged in the "V"-shaped grooves one by one.

[0010] The bridge U-rib / plate rib automated assembly equipment also includes a running mechanism, which is movably arranged on the front end face and the rear end face of the bracket, and is used to drive the U-rib / plate rib assembly module or the grinding component to reciprocate on the bracket; the running mechanism includes: a running plate, a driving motor, a gear and a slide rail; the running plate is a plate-shaped structure as a whole, a driving motor is fixed on the running plate, and a gear is coaxially fixed on the output shaft of the driving motor, the gear is meshed with the above-mentioned spur rack, and a slide rail is arranged on the running plate, and the slide rail can be movably arranged on the above-mentioned anti-slip guide rail.

[0011] The U-rib / plate-rib assembly module comprises: a U-rib clamping mechanism and a plate-rib clamping mechanism; the operating mechanism is movably arranged on a bracket, the U-rib clamping mechanism is fixed on the operating mechanism, and a plate-rib clamping mechanism is hinged on the U-rib clamping mechanism.

[0012] The U-rib clamping mechanism includes: a clamping cylinder, a fixed frame and a triangular profiling plate. The clamping cylinder body is vertically fixed on the operating mechanism. The clamping cylinder piston rod is fixedly connected to the fixed frame. The fixed frame is an "n"-shaped structure. Two triangular profiling plates are fixed on the frames on both sides of the fixed frame. The triangular profiling plates are generally right-angled triangle structures, and the hypotenuses of the two triangular profiling plates are arranged opposite to each other.

[0013] The U-rib clamping mechanism also includes an auxiliary rail, and there are two auxiliary rails, which are vertically arranged. The upper ends of the auxiliary rails are fixedly connected to the frame, and a fixed frame is movably arranged between the two auxiliary rails. Track bars are vertically arranged on the frame of the fixed frame, and the track bars are arranged in the auxiliary rails one by one.

[0014] The plate rib clamping mechanism includes: a clamping bracket, a reference clamping wheel, a pushing clamping wheel and a clamping wheel; the clamping bracket is a square box body, the upper part of the clamping bracket is hinged with the fixed frame, the lower part of the clamping bracket is provided with a vertical groove, the clamping bracket on one side of the vertical groove is fixed with a reference clamping wheel, and the clamping bracket on the other side of the vertical groove is movably provided with a pushing clamping wheel, and the reference clamping wheel can slide back and forth horizontally relative to the clamping bracket, the pushing clamping wheel and the reference clamping wheel are both vertically arranged rollers, and the center lines of the pushing clamping wheel and the center lines of the reference clamping wheel are located in a plane parallel to the front end surface of the clamping bracket, a clamping wheel is arranged between the pushing clamping wheel and the reference clamping wheel, the clamping wheel is a roller with a horizontal central axis, and the contact surfaces of the pushing clamping wheel and the reference clamping wheel and the projection of the clamping wheel on the front end surface of the clamping bracket fall in the vertical groove.

[0015] Two hinged straight plates are fixed on the front end surface of the fixed frame, the two hinged straight plates are parallel to each other, and three through holes are arranged on the hinged straight plates: through hole A, through hole B and through hole C. The center points of the three through holes are connected to form a triangle, and the center point line of through hole A and through hole B is a vertical line. The upper part of the clamping bracket is always hinged to through hole A. When the clamping bracket is set vertically, the clamping bracket can also be hinged to through hole B. When the clamping bracket is lifted, the clamping bracket can also be hinged to through hole C.

[0016] The plate rib clamping mechanism also includes an adjusting screw, an auxiliary rod and an adjusting plate; a threaded hole is provided on the clamping bracket, and a through hole is provided on each of the clamping brackets on both sides of the threaded hole, an adjusting screw is provided in the threaded hole, an auxiliary rod is provided in the through hole, and an adjusting plate is fixed at the lower end of the adjusting screw and the auxiliary rod, and a clamping wheel is fixed at the lower end of the adjusting plate.

[0017] A plurality of grinding assemblies are movably arranged on the rear end surface of the bracket, and the plurality of grinding assemblies are horizontally penetrated by a transmission main shaft for rear drive operation. The transmission main shaft is a hexagonal prism, the drive motor is fixed on the bracket, and the output shaft of the drive motor is connected to the transmission main shaft.

[0018] The grinding assembly includes: a gearbox, an adjustment mechanism and a grinding wheel mechanism. The operating mechanism located on the rear end surface of the bracket is fixed to the gearbox. The transmission main shaft passes through the gearbox and provides power for the gearbox. The gearbox output shaft is connected to one end of the grinding wheel mechanism. The operating mechanism is hinged to one end of the adjustment mechanism, and the other end of the adjustment mechanism is hinged to the other end of the grinding wheel mechanism. The adjustment mechanism is used to press the grinding machine downward.

[0019] The grinding wheel mechanism comprises: a driving wheel, a grinding wheel support rod, a driven wheel and annular sandpaper; the driving wheel is coaxially fixedly connected to the output shaft of the gearbox, the grinding wheel support rod is a rod-shaped structure, one end of the grinding wheel support rod is connected to the output shaft of the gearbox through a bearing, and the other end of the grinding wheel support rod is provided with a driven wheel, the radial symmetry plane of the driving wheel is coplanar with the radial symmetry plane of the driven wheel, the driving wheel and the driven wheel are sleeved with annular sandpaper, and the tread of the driven wheel is soft rubber.

[0020] The adjusting mechanism comprises: an adjusting cylinder, a reset spring and an adjusting screw. The cylinder body of the adjusting cylinder is hinged to the upper part of the operating mechanism. The piston rod end of the adjusting cylinder is hinged to the other end of the grinding wheel support rod. The adjusting cylinder, the grinding wheel support rod and the operating mechanism form a triangular frame, and the adjusting cylinder is located above the grinding wheel support rod. One end of the reset spring is fixed to the operating mechanism, and the other end of the reset spring is connected to the adjusting screw. The other end of the adjusting screw is hinged to the grinding wheel support rod.

[0021] The grinding wheel mechanism also includes a tensioning cylinder, which is fixed to the other end of the grinding wheel support rod. A driven wheel is fixed to the end of the tensioning cylinder piston rod. An auxiliary rod is also fixed to the other end of the grinding wheel support rod. The auxiliary rod is parallel to the piston rod of the tensioning cylinder. The bracket of the driven wheel is also mounted on the auxiliary rod, and the driven wheel can move along the auxiliary rod.

[0022] A plurality of grooves are arranged on the wheel surfaces of the driving wheel and the driven wheel.

[0023] The annular sandpaper is an annular sandpaper belt, and a plurality of protrusions are arranged on the inner side of the annular sandpaper belt, and the plurality of protrusions can be arranged in a plurality of grooves in a one-to-one correspondence.

[0024] The gearbox comprises: a pulley A and a pulley B; a hexagonal hole is arranged at the center of the pulley A, and a soft rubber skin is fixed on the inner wall of the hexagonal hole, a transmission main shaft is arranged in the hexagonal hole, and teeth are arranged on both the pulley A and the pulley B, and the pulley A and the pulley B are driven by a toothed belt, and a round shaft is coaxially fixed on the pulley B, and the round shaft is the output shaft of the gearbox.

[0025] The locking mechanism includes: a locking shell, a locking screw and a locking block; the locking shell is fixed to the running plate, the locking shell and the running plate are provided with a square groove, the locking shell is provided with a threaded hole, the threaded hole is connected to the square groove, a locking block is movably provided in the square groove, an arc groove is provided on the locking block, a locking screw is provided in the threaded hole, and a handle is provided on the locking screw part located on the locking shell.

[0026] The bracket is also provided with a locking strip, which is parallel to the bracket and has an arc surface. The arc groove of the locking block cooperates with the arc surface of the locking strip to form an arc groove that can compress the arc surface.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. The present invention adopts a U-rib / plate rib assembly module, which can integrate the U-rib clamping mechanism and the plate rib clamping mechanism into one device, so that one device can be adapted to the assembly of different types of plate ribs of the bridge steel structure beam, and has the advantage of reducing production costs.

[0029] 2. The present invention adopts a U-rib / plate rib assembly module and a grinding component. When in use, the equipment cooperates with the bottom plate conveying roller to work. After the bottom plate passes through the grinding component, the burrs on the edge of the bottom plate can be quickly removed. After being assembled by the U-rib / plate rib assembly module and spot-welded by a welding robot, the preliminary assembly of the bottom plate and the plate rib is achieved, and the processing efficiency is effectively improved. At the same time, after being pressed by the U-rib / plate rib assembly module, the bottom plate and the plate rib are welded tightly, which improves the welding quality.

[0030] 3. The present invention adopts annular sandpaper and the tread of the driven wheel is soft rubber, which can grind away the burrs on the edge of the deformed bottom plate, and at the same time, a plurality of grooves are used to prevent the annular sandpaper from falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the front structure of the present invention.

[0032] Figure 2 It is a schematic diagram of the reverse structure of the present invention.

[0033] Figure 3 It is a schematic diagram of the side structure of the U-rib / plate rib assembly module of the present invention.

[0034] Figure 4 It is a schematic diagram of the front structure of the U-rib / plate rib assembly module of the present invention.

[0035] Figure 5 It is a front structural schematic diagram of the U-rib pressing mechanism of the present invention.

[0036] Figure 6 It is a schematic diagram of the connection between the fixed frame and the triangular profiling plate of the present invention.

[0037] Figure 7 It is a schematic diagram of the side structure of the grinding assembly of the present invention.

[0038] Figure 8 It is a schematic diagram of the locking mechanism structure of the present invention.

[0039] Fig. 9 It is a schematic diagram of the connection between the anti-slip guide rail and the operating mechanism of the present invention.

[0040] In the figure: 1 is a bracket, 2 is a U-rib / plate rib assembly module, 3 is a grinding component, 4 is a welding robot, 5 is a running mechanism, 11 is a spur rack, 21 is a U-rib clamping mechanism, 211 is a clamping cylinder, 212 is a fixed frame, 213 is a triangular profiling plate, 22 is a plate rib clamping mechanism, 221 is a clamping bracket, 222 is a reference clamping wheel, 223 is a pushing clamping wheel, 224 is a clamping wheel, 225 is a vertical groove, 235 is a hinged straight plate, 31 is a transmission spindle, 32 is a driving motor, 33 is a gearbox, 34 is a driving wheel, 35 is a grinding wheel support rod, 36 is a driven wheel, and 51 is a running plate. DETAILED DESCRIPTION

[0041] In order to further understand the present invention, the following is described in detail with reference to the accompanying drawings and embodiments:

[0042] like Figures 1 to 9As shown: the bridge U-rib-plate rib automated assembly equipment of the present invention comprises: a bracket 1, a U-rib / plate rib assembly module 2, a grinding component 3 and a welding robot 4; the bracket 1 is a horizontal beam, and support frames are arranged at both ends of the bracket 1, a plurality of U-rib / plate rib assembly modules 2 are arranged on the front end face of the bracket 1, a plurality of grinding components 3 are arranged on the rear end face of the bracket 1, and the number of the grinding components 3 is twice that of the U-rib / plate rib assembly modules 2, a guide rail pair is arranged above the bracket 1, and a welding robot 4 is arranged directly above the U-rib / plate rib assembly module 2, and the welding robot 4 is movably arranged on the guide rail pair.

[0043] The bracket 1 is a square beam as a whole. A spur rack 11 and an anti-slip guide rail are provided on the front and rear end surfaces of the bracket 1 , and the spur rack 11 and the anti-slip guide rail are parallel to the bracket 1 .

[0044] The upper and lower ends of the cross section of the anti-slip guide rail are both provided with "V"-shaped grooves, and the upper and lower ends of the cross section of the slide rail are correspondingly provided with "V"-shaped protrusions, and the "V"-shaped protrusions are arranged in the "V"-shaped grooves one by one.

[0045] The bridge U-rib / plate rib automated assembly equipment also includes a running mechanism 5, which is movably arranged on the front and rear end faces of the bracket 1, and is used to drive the U-rib / plate rib assembly module 2 or the grinding assembly 3 to reciprocate on the bracket 1; the running mechanism 5 includes: a running plate 51, a driving motor 32, a gear and a slide rail; the running plate 51 is a plate-like structure as a whole, and a driving motor 32 is fixed on the running plate 51, and a gear is coaxially fixed on the output shaft of the driving motor 32, and the gear is meshed with the above-mentioned spur rack 11, and a slide rail is arranged on the running plate 51, and the slide rail can be movably arranged on the above-mentioned anti-slip guide rail.

[0046] The U-rib / plate rib assembly module 2 includes: a U-rib clamping mechanism 21 and a plate rib clamping mechanism 22; the operating mechanism 5 is movably arranged on the bracket 1, the U-rib clamping mechanism 21 is fixed on the operating mechanism 5, and the plate rib clamping mechanism 22 is hinged on the U-rib clamping mechanism 21.

[0047] The U-rib clamping mechanism 21 includes: a clamping cylinder 211, a fixed frame 212 and a triangular profiling plate 213. The cylinder body of the clamping cylinder 211 is vertically fixed on the operating mechanism 5. The piston rod of the clamping cylinder 211 is fixedly connected to the fixed frame 212. The fixed frame 212 is an "n"-shaped structure. Two triangular profiling plates 213 are fixed on the frames on both sides of the fixed frame 212. The triangular profiling plates 213 are of a right-angled triangle structure as a whole, and the hypotenuses of the two triangular profiling plates 213 are arranged opposite to each other.

[0048] The U-rib clamping mechanism 21 also includes an auxiliary rail, and the two auxiliary rails are vertically arranged. The upper ends of the auxiliary rails are fixedly connected to the frame, and a fixed frame 212 is movably arranged between the two auxiliary rails. Track bars are vertically arranged on the frame of the fixed frame 212, and the track bars are arranged in the auxiliary rails one by one.

[0049] The plate rib clamping mechanism 22 includes: a clamping bracket 221, a reference clamping wheel 222, a pushing clamping wheel 223 and a clamping wheel 224; the clamping bracket 221 is a square box, the upper part of the clamping bracket 221 is hinged to the fixed frame 212, the lower part of the clamping bracket 221 is provided with a vertical groove 225, the clamping bracket 221 on one side of the vertical groove 225 is fixed with a reference clamping wheel 222, the clamping bracket 221 on the other side of the vertical groove 225 is movably provided with a pushing clamping wheel 223, the reference clamping wheel 222 can be relative to the clamping bracket The frame 221 slides back and forth horizontally, and the pushing clamp wheel 223 and the reference clamp wheel 222 are both vertically arranged rollers, and the plane where the center line of the pushing clamp wheel 223 and the center line of the reference clamp wheel 222 are located is parallel to the front end surface of the clamping bracket 221, and a clamping wheel 224 is arranged between the pushing clamp wheel 223 and the reference clamp wheel 222. The clamping wheel 224 is a roller with a horizontal central axis, and the contact surface between the pushing clamp wheel 223 and the reference clamp wheel 222 and the projection of the clamping wheel 224 on the front end surface of the clamping bracket 221 fall into the vertical groove 225.

[0050] Two hinged straight plates 235 are fixed on the front end surface of the fixed frame 212, and the two hinged straight plates 235 are parallel to each other, and three through holes are arranged on the hinged straight plate 235: through hole A, through hole B and through hole C. The center points of the three through holes are connected to form a triangle, and the center point line of through hole A and through hole B is a vertical line. The upper part of the clamping bracket 221 is always hinged to through hole A. When the clamping bracket 221 is set vertically, the clamping bracket 221 can also be hinged to through hole B. When the clamping bracket 221 is lifted, the clamping bracket 221 can also be hinged to through hole C.

[0051] The plate rib clamping mechanism 22 also includes an adjusting screw, an auxiliary rod and an adjusting plate; a threaded hole is provided on the clamping bracket 221, and a through hole is provided on each of the clamping brackets 221 on both sides of the threaded hole, an adjusting screw is provided in the threaded hole, an auxiliary rod is provided in the through hole, and an adjusting plate is fixed to the lower end of the adjusting screw and the auxiliary rod, and a clamping wheel 224 is fixed to the lower end of the adjusting plate.

[0052] A plurality of grinding assemblies 3 are movably arranged on the rear end surface of the bracket 1, and the plurality of grinding assemblies 3 are horizontally penetrated by a transmission main shaft 31 for rear drive operation. The transmission main shaft 31 is a hexagonal prism, and the drive motor 32 is fixed on the bracket 1, and the output shaft of the drive motor 32 is connected to the transmission main shaft 31.

[0053] The grinding assembly 3 includes: a gearbox 33, an adjustment mechanism and a grinding wheel mechanism. The operating mechanism 5 located on the rear end surface of the bracket 1 is fixed to the gearbox 33. The transmission main shaft 31 penetrates the gearbox 33 and provides power for the gearbox 33. The output shaft of the gearbox 33 is connected to one end of the grinding wheel mechanism. The operating mechanism 5 is hinged to one end of the adjustment mechanism, and the other end of the adjustment mechanism is hinged to the other end of the grinding wheel mechanism. The adjustment mechanism is used to press the grinding machine downward.

[0054] The grinding wheel mechanism includes: a driving wheel 34, a grinding wheel support rod 35, a driven wheel 36 and annular sandpaper; the driving wheel 34 is coaxially fixedly connected to the output shaft of the gearbox 33, the grinding wheel support rod 35 is a rod-shaped structure, one end of the grinding wheel support rod 35 is connected to the output shaft of the gearbox 33 through a bearing, and the other end of the grinding wheel support rod 35 is provided with a driven wheel 36, the radial symmetry plane of the driving wheel 34 is coplanar with the radial symmetry plane of the driven wheel 36, the driving wheel 34 and the driven wheel 36 are sleeved with annular sandpaper, and the tread of the driven wheel 36 is soft rubber.

[0055] The adjustment mechanism includes: an adjustment cylinder, a reset spring and an adjusting screw. The cylinder body of the adjustment cylinder is hinged to the upper part of the operating mechanism 5. The piston rod end of the adjustment cylinder is hinged to the other end of the grinding wheel support rod 35. The adjustment cylinder, the grinding wheel support rod 35 and the operating mechanism 5 form a triangular frame, and the adjustment cylinder is located above the grinding wheel support rod 35. One end of the reset spring is fixed to the operating mechanism 5, and the other end of the reset spring is connected to the adjusting screw. The other end of the adjusting screw is hinged to the grinding wheel support rod 35.

[0056] The grinding wheel mechanism also includes a tensioning cylinder, which is fixed to the other end of the grinding wheel support rod 35. A driven wheel 36 is fixed to the end of the tensioning cylinder piston rod. An auxiliary rod is also fixed to the other end of the grinding wheel support rod 35. The auxiliary rod is parallel to the piston rod of the tensioning cylinder. The bracket of the driven wheel 36 is also mounted on the auxiliary rod, and the driven wheel 36 can move along the auxiliary rod.

[0057] The driving wheel 34 and the driven wheel 36 are both provided with a plurality of grooves on their surfaces.

[0058] The annular sandpaper is an annular sandpaper belt, and a plurality of protrusions are arranged on the inner side of the annular sandpaper belt, and the plurality of protrusions can be arranged in a plurality of grooves in a one-to-one correspondence.

[0059] The gearbox 33 includes: a pulley A and a pulley B; a hexagonal hole is set in the center of the pulley A, and a soft rubber skin is fixed on the inner wall of the hexagonal hole, a transmission main shaft 31 is set in the hexagonal hole, and the pulley A and the pulley B are both provided with teeth, and the pulley A and the pulley B are driven by a toothed belt, and a round shaft is coaxially fixed on the pulley B, and the round shaft is the output shaft of the gearbox 33.

[0060] The locking mechanism includes: a locking shell, a locking screw and a locking block; the locking shell is fixed on the running plate 51, and a square groove is provided on the locking shell and the running plate 51, a threaded hole is provided on the locking shell, and the threaded hole is connected to the square groove, a locking block is movably provided in the square groove, an arc groove is provided on the locking block, a locking screw is provided in the threaded hole, and a handle is provided on the locking screw part located on the locking shell.

[0061] The bracket is also provided with a locking strip, which is parallel to the bracket and has an arc surface. The arc groove of the locking block cooperates with the arc surface of the locking strip to form an arc groove that can compress the arc surface.

[0062] The specific implementation methods of the present invention are as follows:

[0063] When the bridge steel structure beam needs to be equipped with U-shaped plate ribs, the plate rib pressing mechanism 22 is lifted, the bottom plate passes through the driving roller and passes through the grinding assembly 3 to remove burrs, the worker places the U-shaped plate rib between the triangular profiling plates 213, the U-rib pressing mechanism 21 presses the U-shaped plate rib on the bottom plate, and the welding robot 4 spot welds the joint between the U-shaped plate rib and the bottom plate;

[0064] When the plate rib is placed between the reference clamp wheel 222 and the pushing clamp wheel 223, after the reference clamp wheel 222 and the pushing clamp wheel 223 clamp the plate, the clamping wheel 224 presses the plate rib down on the bottom plate, and the welding robot 4 performs spot welding. After welding is completed, the reference clamp wheel 222 and the pushing clamp wheel 223 are released, the clamping cylinder 211 contracts, the transmission roller runs, and the next plate rib assembly is carried out.

[0065] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or improve the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by a person with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. Bridge U-rib-plate rib automated assembly equipment, characterized in that: include: A bracket (1), a U-rib / plate rib assembly module (2), a grinding component (3) and a welding robot (4); the bracket (1) is a horizontal beam, support frames are arranged at both ends of the bracket (1), a plurality of U-rib / plate rib assembly modules (2) are arranged on the front end surface of the bracket (1), a plurality of grinding components (3) are arranged on the rear end surface of the bracket (1), and the number of the grinding components (3) is twice the number of the U-rib / plate rib assembly modules (2), a guide rail pair is arranged above the bracket (1), and a welding robot (4) is arranged directly above the U-rib / plate rib assembly module (2), and the welding robot (4) is movably arranged on the guide rail pair; The support (1) is a square beam as a whole, and a spur rack (11) and an anti-slip guide rail are provided on the front end surface and the rear end surface of the support (1), and the spur rack (11) and the anti-slip guide rail are parallel to the support (1); The bridge U-rib / plate rib automated assembly equipment further comprises a running mechanism (5), wherein the running mechanism (5) is movably arranged on the front end surface and the rear end surface of the bracket (1), and the running mechanism (5) is used to drive the U-rib / plate rib assembly module (2) or the grinding assembly (3) to reciprocate on the bracket (1); the running mechanism (5) comprises: a running plate (51), a drive motor (32), a gear and a slide rail; the running plate (51) is a plate-shaped structure as a whole, a drive motor (32) is fixed on the running plate (51), and a gear is coaxially fixed on the output shaft of the drive motor (32), and the gear is meshed with the above-mentioned spur rack (11); a slide rail is arranged on the running plate (51), and the slide rail can be movably arranged on the above-mentioned anti-slip guide rail; The U-rib / plate-rib assembly module (2) comprises: a U-rib pressing mechanism (21) and a plate-rib pressing mechanism (22); the operating mechanism (5) is movably arranged on the bracket (1), the U-rib pressing mechanism (21) is fixed on the operating mechanism (5), and the plate-rib pressing mechanism (22) is hingedly connected to the U-rib pressing mechanism (21); The U-rib pressing mechanism (21) comprises: a pressing cylinder (211), a fixed frame (212) and a triangular profiling plate (213); the cylinder body of the pressing cylinder (211) is vertically fixed on the operating mechanism (5); the piston rod of the pressing cylinder (211) is fixedly connected to the fixed frame (212); the fixed frame (212) is an "n"-shaped structure; two triangular profiling plates (213) are fixed on the frames on both sides of the fixed frame (212); the triangular profiling plates (213) are overall right-angled triangle structures; the hypotenuses of the two triangular profiling plates (213) are arranged opposite to each other; The plate rib clamping mechanism (22) comprises: a clamping bracket (221), a reference clamping wheel (222), a pushing clamping wheel (223) and a clamping wheel (224); the clamping bracket (221) is a square box; the upper portion of the clamping bracket (221) is hinged to the fixed frame (212); the lower portion of the clamping bracket (221) is provided with a vertical groove (225); the clamping bracket (221) on one side of the vertical groove (225) is fixed with a reference clamping wheel (222); the clamping bracket (221) on the other side of the vertical groove (225) is movably provided with a pushing clamping wheel (223); the reference clamping wheel (222) can be moved relative to the clamping wheel (214); The clamping bracket (221) slides back and forth horizontally, the pushing clamp wheel (223) and the reference clamp wheel (222) are both vertically arranged rollers, and the planes where the center lines of the pushing clamp wheel (223) and the reference clamp wheel (222) are located are parallel to the front end surface of the clamping bracket (221), a clamping wheel (224) is arranged between the pushing clamp wheel (223) and the reference clamp wheel (222), the clamping wheel (224) is a roller with a horizontal central axis, and the contact surfaces of the pushing clamp wheel (223) and the reference clamp wheel (222) and the projection of the clamping wheel (224) on the front end surface of the clamping bracket (221) fall into the vertical groove (225); The plate rib clamping mechanism (22) further comprises an adjusting screw, an auxiliary rod and an adjusting plate; a threaded hole is provided on the clamping bracket (221), a through hole is provided on each of the clamping brackets (221) on both sides of the threaded hole, an adjusting screw is provided in the threaded hole, an auxiliary rod is provided in the through hole, an adjusting plate is fixed at the lower ends of the adjusting screw and the auxiliary rod, and a clamping wheel (224) is fixed at the lower end of the adjusting plate.

2. The bridge U-rib-plate rib automated assembly equipment according to claim 1 is characterized by: Two hinged straight plates (235) are fixed on the front end surface of the fixed frame (212), the two hinged straight plates (235) are parallel to each other, and three through holes are arranged on the hinged straight plate (235): through hole A, through hole B and through hole C. The center points of the three through holes are connected to form a triangle, and the center point connection line of through hole A and through hole B is a vertical line. The upper part of the clamping bracket (221) is always hinged to through hole A. When the clamping bracket (221) is arranged vertically, the clamping bracket (221) can also be hinged to through hole B. When the clamping bracket (221) is lifted, the clamping bracket (221) can also be hinged to through hole C.

3. The bridge U-rib-plate rib automated assembly equipment according to any one of claims 1 or 2, characterized in that: A plurality of grinding assemblies (3) are movably arranged on the rear end surface of the bracket (1), and the plurality of grinding assemblies (3) are horizontally penetrated by a transmission main shaft (31) for rear drive operation, the transmission main shaft (31) being a hexagonal prism, the drive motor (32) being fixed on the bracket (1), and the output shaft of the drive motor (32) being connected to the transmission main shaft (31).

4. The bridge U-rib-plate rib automated assembly equipment according to claim 3 is characterized by: The grinding assembly (3) comprises: a gearbox (33), an adjustment mechanism and a grinding wheel mechanism. The operating mechanism (5) located on the rear end surface of the bracket (1) is fixed to the gearbox (33). The transmission main shaft (31) passes through the gearbox (33) to provide power for the gearbox (33). The output shaft of the gearbox (33) is connected to one end of the grinding wheel mechanism. The operating mechanism (5) is hinged to one end of the adjustment mechanism. The other end of the adjustment mechanism is hinged to the other end of the grinding wheel mechanism. The adjustment mechanism is used to press the grinding wheel machine downward.

5. The bridge U-rib-plate rib automated assembly equipment according to claim 4 is characterized by: The grinding wheel mechanism comprises: a driving wheel (34), a grinding wheel support rod (35), a driven wheel (36) and an annular sandpaper; the driving wheel (34) is coaxially fixedly connected to an output shaft of a gearbox (33); the grinding wheel support rod (35) is a rod-shaped structure; one end of the grinding wheel support rod (35) is connected to the output shaft of the gearbox (33) via a bearing; the other end of the grinding wheel support rod (35) is provided with a driven wheel (36); the radial symmetry surface of the driving wheel (34) and the radial symmetry surface of the driven wheel (36) are coplanar; the driving wheel (34) and the driven wheel (36) are sleeved with annular sandpaper; the tread of the driven wheel (36) is made of soft rubber.

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