A winding mechanism of a relay and equipment using the same

Abstract

The present invention discloses a winding mechanism of a relay and equipment using the same, including a processing base and a mounting chassis, a rotating disc is rotatably mounted on one side of the upper end of the processing base, a cross slot is provided on the upper end of the rotating disc, a locking assembly is provided inside the cross slot; a driving slot is provided inside the processing base, a screw rod is rotatably mounted on one side of the upper end of the processing base, a moving disc is threadedly connected on the screw rod, a clamping slot is provided on the side wall of the moving disc, and a jacket is connected to one side of the moving disc. The present invention can make the number of turns of the enameled wire wound around each part of the iron core consistent, thereby ensuring the quality of the relay finally assembled, and by limiting the armature, the armature is prevented from being loose, thereby ensuring the effective use of the device.

Description

Technical Field

[0001] The present invention mainly relates to the technical field of relays, and in particular to a winding mechanism of a relay and equipment using the same. Background Art

[0002] A relay is an electrical control device. When the change of the input quantity (excitation quantity) reaches the specified requirement, it causes the controlled quantity to undergo a predetermined step change in the electrical output circuit. It has an interactive relationship between the control system (also known as the input circuit) and the controlled system (also known as the output circuit). It is usually used in automated control circuits. It is actually an "automatic switch" that uses a small current to control the operation of a large current. Therefore, it plays the role of automatic adjustment, safety protection, and circuit conversion in the circuit.

[0003] The prior art mainly uses a winding machine to wind the coil frame. However, during the winding operation of the coil frame by the prior winding machine, the winding trajectory of the enameled wire is chaotic, resulting in inconsistent numbers of turns of the enameled wire wound around various parts of the coil frame, which ultimately affects the quality of the assembled relay. In addition, after the relay is repeatedly opened and closed, the armature may become loose, which reduces the contact pressure of the moving and static contacts, deteriorates the anti-bounce performance, and has poor protection. Summary of the invention

[0004] The present invention mainly provides a winding mechanism of a relay and equipment using the same, so as to solve the technical problems raised in the above-mentioned background technology.

[0005] The technical solution adopted by the present invention to solve the above technical problems is:

[0006] A winding mechanism of a relay comprises a processing base and a mounting chassis, wherein a rotating disc is rotatably mounted on one side of the upper end of the processing base, a cross slot is provided on the upper end of the rotating disc, a locking assembly is provided inside the cross slot, and the locking assembly comprises a threaded main shaft and two threaded slave shafts, both sides of the threaded main shaft and the two threaded slave shafts are threadedly connected with sliders, and each of the sliders is connected with a limiting plate; a driving groove is provided inside the processing base, a screw rod is rotatably mounted on one side of the upper end of the processing base, a movable disk is threadedly connected on the screw rod, a clamping groove is provided on the side wall of the movable disk, a telescopic rod is connected between the lower end of the movable disk and the processing base, a jacket is connected on one side of the movable disk, a gantry is mounted on the upper end of the processing base, an electric guide rail is mounted on the top wall of the gantry, an electric slider slides on the electric guide rail, a motor box is mounted on the lower end of the electric slider, an internal threaded rod is rotatably mounted on the lower end of the motor box, an external threaded rod is threadedly connected to the internal threaded rod, an output end of the motor inside the motor box is connected to the internal threaded rod, and a hook is connected to the lower end of the external threaded rod.

[0007] Preferably, the central intersection of the cross groove is opposite to the axis point of the rotating disk, a stepper motor is provided on one side of the threaded spindle, and the output end of the stepper motor is connected to the axis of the threaded spindle.

[0008] Preferably, the threaded main shaft and the two threaded slave shafts are all rotatably installed inside the cross groove, a large bevel gear is provided at the center sleeve of the threaded main shaft, small bevel gears are respectively meshed on both sides of the large bevel gear, the other side axis of each of the small bevel gears is connected to the corresponding threaded slave shaft, the thread patterns on the threaded main shafts on both sides of the large bevel gear are opposite, and the thread patterns on the two threaded slave shafts are opposite.

[0009] Preferably, a first motor and a second motor are provided inside the driving slot, an output end of the first motor is connected to the axis of the rotating disk, and an output end of the second motor is connected to the axis of the screw rod.

[0010] Preferably, the upper and lower ends of the screw rod are connected to limit plates, and the inner walls of the sleeve and the clamping groove are both smooth inner walls.

[0011] Preferably, a pay-off rack is provided on the side of the screw rod away from the rotating disc, and the enameled wire is wound on the pay-off rack.

[0012] Preferably, the gantry is located directly above the rotating disc, and the electric guide rail is located at the center of the gantry.

[0013] Preferably, the rotational speeds of the motor inside the motor box and the second motor are consistent, and the clamping groove and the hook are at the same level.

[0014] Preferably, an iron core is installed at the center of the upper end of the mounting chassis, and an assembly is installed on the mounting chassis, the assembly including a yoke, an armature, a return spring and a contact system, the yoke is "L"-shaped, and one end of the yoke is located at the upper end of the iron core, an adjusting screw is threadedly connected to one side of the upper end of the yoke, and a non-magnetic gasket is connected to the lower end of the armature, and after the iron core is wound, the assembly and the mounting chassis are assembled, and a shell is connected to the mounting chassis.

[0015] A relay winding device adopts the relay winding mechanism mentioned above.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] First, after the iron core is stabilized, the enameled wire on the pay-off rack is pulled out, and one end of the enameled wire is passed through the clamping groove and then connected to the bottom end of the iron core. At this time, the movable disk contacts the movable disk at the lower end, and the first motor is started. The first motor drives the rotating disk to rotate, drives the mounting chassis to rotate, and the enameled wire is wound. The second motor is started to drive the lead screw to rotate, so that the movable disk moves upward at a uniform speed, and drives the enameled wire to move upward at a uniform speed, so that the winding trajectory of the enameled wire is stable, and the number of turns of the enameled wire wound on each part of the iron core is consistent, thereby ensuring the quality of the relay finally assembled;

[0018] Secondly, the locking assembly can be used to quickly fix the mounting chassis, and the mounting chassis can be fixed in the center of the processing base, which is convenient for use and improves practicality;

[0019] Thirdly, the non-magnetic gasket improves the protection of the armature and avoids damage to the armature. The rebound when the contact is closed is avoided by limiting the adjustment screw. The reset spring does not directly contact the reed, but the adjusting screw directly contacts the reed, so that no short-term adaptive deformation occurs, and the anti-rebound performance is better.

[0020] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the processing base of the present invention;

[0022] Figure 2 It is a partial three-dimensional schematic diagram of the gantry of the present invention;

[0023] Figure 3 It is a plan view of the locking assembly of the present invention;

[0024] Figure 4 It is an enlarged view of point A of the present invention;

[0025] Figure 5 It is a partial schematic diagram of the processing base of the present invention;

[0026] Figure 6 It is a schematic diagram of the screw rod connection of the present invention;

[0027] Figure 7 It is a schematic diagram of the mounting chassis and assembly structure of the present invention.

[0028] Description of the drawings: 1. Processing base; 11. Rotating disc; 12. Cross slot; 13. Pay-off rack; 14. Enameled wire; 2. Mounting chassis; 21. Iron core; 3. Locking assembly; 31. Slider; 32. Limiting plate; 33. Threaded spindle; 34. Large bevel gear; 35. Small bevel gear; 36. Threaded slave shaft; 37. Stepping motor; 4. Driving slot; 41. First motor; 42. Second motor; 5. Screw; 51. Moving plate; 52. Clamping groove; 53. Telescopic rod; 54. Limit plate; 55. Jacket; 6. Assembly; 61. Yoke; 62. Armature; 63. Return spring; 64. Contact system; 65. Adjusting screw; 66. Non-magnetic gasket; 67. Shell; 7. Gantry; 71. Electric guide rail; 72. Electric slider; 73. Motor box; 74. Internal threaded rod; 75. External threaded rod; 76. Hook. DETAILED DESCRIPTION

[0029] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0030] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field to which the present invention belongs. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0032] Please refer to the attached Figure 1 and 4A winding mechanism of a relay comprises a processing base 1 and a mounting chassis 2, a rotating disc 11 is rotatably mounted on one side of the upper end of the processing base 1, a driving slot 4 is arranged inside the processing base 1, a first motor is arranged inside the driving slot 4, an output end of the first motor 41 is connected to the axis of the rotating disc 11, a cross slot 12 is arranged on the upper end of the rotating disc 11, a central intersection of the cross slot 12 is opposite to the axis of the rotating disc 11, a locking assembly 3 is arranged inside the cross slot 12, the mounting chassis 2 is fixed by the locking assembly 3, the first motor 41 is started, the first motor 41 drives the rotating disc 11 to rotate, and drives the mounting chassis 2 to rotate, thereby realizing the winding of the enameled wire 14.

[0033] Please refer to the attached Figure 1-4 The locking assembly 3 includes a threaded main shaft 33 and two threaded slave shafts 36. Both sides of the threaded main shaft 33 and the two threaded slave shafts 36 are threadedly connected with sliders 31. Each of the sliders 31 is connected to a limit plate 32. A stepper motor 37 is provided on one side of the threaded main shaft 33, and the output end of the stepper motor 37 is connected to the axis of the threaded main shaft 33. The threaded main shaft 33 and the two threaded slave shafts 36 are rotatably mounted inside the cross groove 12. A large bevel gear 34 is provided in the center of the threaded main shaft 33. Small bevel gears 35 are respectively meshed on both sides of the large bevel gear 34. The axis of each small bevel gear 35 on the other side is connected to the axis of the small bevel gear 35. The corresponding threaded slave shaft 36 is connected, and the stepper motor 37 is started. The stepper motor 37 drives the threaded main shaft 33 to rotate, and at the same time makes the large bevel gear 34 rotate, driving the two small bevel gears 35 to rotate, so that the two threaded slave shafts 36 rotate, the threaded main shaft 33 and the two threaded slave shafts 36 rotate, driving the slider 31 to move, and driving the limit plate 32 to move. The thread patterns on the threaded main shaft 33 on both sides of the large bevel gear 34 are opposite, and the thread patterns on the two threaded slave shafts 36 are opposite. The opposite thread patterns can ensure that the four sliders 31 move toward the center of the processing base 1 at the same time, thereby ensuring that the mounting chassis 2 is located at the center of the processing base 1.

[0034] Please refer to the attached Figure 1 , 4and 5, a screw rod 5 is rotatably installed on one side of the upper end of the processing base 1, a second motor 42 is arranged inside the driving groove 4, an output end of the second motor 42 is connected to the axis of the screw rod 5, a movable disk 51 is threadedly connected to the screw rod 5, the second motor 42 is started, and the screw rod 5 is driven to rotate, so that the movable disk 51 moves up and down at a uniform speed, and drives the enameled wire 14 to move up and down at a uniform speed, so that the winding trajectory of the enameled wire 14 is stable, and the number of turns of the enameled wire 14 wound by each part of the iron core 21 is consistent, so as to ensure the quality of the relay finally assembled, the side wall of the movable disk 51 is provided with a clamping groove 52, and a jacket 55 is connected to one side of the movable disk 51, and the clamping groove 52 and the jacket 55 cooperate to avoid The enameled wire 14 is separated from the clamping groove 52, and the inner walls of the jacket 55 and the clamping groove 52 are both smooth inner walls. The smooth inner walls can reduce the wear caused by friction and prevent the enameled wire 14 from being damaged. A telescopic rod 53 is connected between the lower end of the movable disk 51 and the processing base 1. The telescopic rod 53 can prevent the movable disk 51 from rotating and reduce friction. The upper and lower ends of the screw rod 5 are connected to limit disks 54. The limit disks 54 are used to limit the moving range of the movable disk 51 to prevent the movable disk 51 from moving too high or too low, resulting in too many turns of the enameled wire 14 wound around the top or bottom of the iron core 21. A pay-off rack 13 is provided on the side of the screw rod 5 away from the rotating disk 11, and the enameled wire 14 is wound on the pay-off rack 13.

[0035] Please refer to the attached Figure 1 and 2 The processing base 1 is provided with a gantry 7 at the upper end, the gantry 7 is located directly above the rotating disc 11, the electric guide rail 71 is located at the center of the gantry 7, the inner top wall of the gantry 7 is provided with an electric guide rail 71, an electric slider 72 is slid on the electric guide rail 71, a motor box 73 is provided at the lower end of the electric slider 72, an internal threaded rod 74 is rotatably provided at the lower end of the motor box 73, an external threaded rod 75 is connected to the internal thread of the internal threaded rod 74, the motor output end of the motor box 73 is connected to the internal threaded rod 74, and a hook 76 is connected to the lower end of the external threaded rod 75. The electric guide rail 71 is started, driving the electric slider 72 to move, so that the hook 76 moves until the hook 76 is close to the rotating disc 11, which is convenient for use. The clamping groove 52 and the hook 76 have the same horizontal height, so that the hook 76 and the jacket 55 have the same initial height, so that the enameled wire 14 remains horizontal and straight, and the rotation speed of the motor inside the motor box 73 and the second motor 42 is consistent. The consistent rotation speed makes the hook 76 and the jacket 55 move at the same speed, ensuring that the enameled wire 14 remains horizontal and straight during movement. Since the enameled wire 14 remains horizontal and straight, the winding trajectory of the enameled wire 14 can be further guaranteed to be stable.

[0036] Please refer to the attached Figure 1 , 67. An iron core 21 is installed at the center of the upper end of the mounting chassis 2. An assembly 6 is installed on the mounting chassis 2. A shell 67 is connected to the mounting chassis 2. The iron core 21, the mounting chassis 2, the assembly 6 and the shell 67 form a relay. The shell 67 can protect the internal components. After the iron core 21 is wound, the assembly 6 and the mounting chassis 2 are assembled. The assembly 6 includes a yoke 61, an armature 62, a return spring 63 and a contact system 64. The assembly between the yoke 61, the armature 62, the return spring 63 and the contact system 64 is a prior art and will not be elaborated on here. The yoke 61 is "L" shaped, and one end of the yoke 61 is located at the upper end of the iron core 21. An adjusting screw 65 is threadedly connected to one side of the upper end of the yoke 61, and a non-magnetic gasket 66 is connected to the lower end of the armature 62. The non-magnetic gasket 66 can improve the protection of the armature 62 and avoid damage to the armature 62. The rebound when the contact is closed can be avoided by limiting the adjusting screw 65. The return spring 63 does not directly contact the reed, but the adjusting screw 65 directly contacts the reed, so that no short-term adaptive deformation occurs, and the anti-rebound performance is better.

[0037] The specific operation process of the present invention is as follows:

[0038] When the staff is in use, they first place the mounting chassis 2 at the center of the processing base 1 and start the stepper motor 37. The stepper motor 37 drives the threaded main shaft 33 to rotate, and at the same time makes the large bevel gear 34 rotate, driving the two small bevel gears 35 to rotate, so that the two threaded slave shafts 36 rotate. The threaded main shaft 33 and the two threaded slave shafts 36 rotate, driving the slider 31 to move, driving the limit plate 32 to move, and because the thread patterns are opposite, it can be ensured that the four sliders 31 move toward the center of the processing base 1 at the same time, thereby ensuring that the mounting chassis 2 is fixed to the center of the processing base 1. After the iron core 21 is stabilized, the enameled wire 14 on the wire pay-off frame 13 is pulled out, and one end of the enameled wire 14 is passed through the clamping groove 52, and then through the hook 76, and then connected to the bottom end of the iron core 21. At this time, the moving disk 51 contacts the moving disk 51 at the lower end, and the first motor 41 is started. The first motor 41 drives the rotating disk 11 to rotate, with The movable mounting chassis 2 rotates, the enameled wire 14 is wound, the second motor 42 and the motor inside the motor box 73 are started, driving the lead screw 5 to rotate, so that the movable plate 51 moves up and down at a uniform speed, and the hook 76 moves accordingly, driving the enameled wire 14 to move up and down at a uniform speed, so that the winding trajectory of the enameled wire 14 is stable, and the number of turns of the enameled wire 14 wound around each part of the iron core 21 is consistent, thereby ensuring the quality of the relay finally assembled. After the winding of the iron core 21 is completed, the mounting chassis 2 is removed, and the shell 67, the iron core 21, the mounting chassis 2, the assembly 6 and the shell 67 are assembled. The non-magnetic gasket 66 can improve the protection of the armature 62 and avoid damage to the armature 62. The rebound when the contact is closed can be avoided by limiting the adjustment screw 65, and the reset spring 63 does not directly contact the reed, but the adjustment screw 65 directly contacts the reed, and no short-term adaptive deformation occurs, and the anti-rebound performance is better.

[0039] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A winding mechanism for a relay, comprising a processing base (1) and a mounting chassis (2), characterized in that: A rotating disc (11) is rotatably mounted on one side of the upper end of the processing base (1), a cross groove (12) is provided on the upper end of the rotating disc (11), a locking assembly (3) is provided inside the cross groove (12), the locking assembly (3) comprises a threaded main shaft (33) and two threaded secondary shafts (36), both sides of the threaded main shaft (33) and the two threaded secondary shafts (36) are threadedly connected with sliders (31), and each of the sliders (31) is connected to a limiting plate (32); A driving groove (4) is provided inside the processing base (1); a screw rod (5) is rotatably mounted on one side of the upper end of the processing base (1); a movable disk (51) is threadedly connected to the screw rod (5); a clamping groove (52) is provided on the side wall of the movable disk (51); a telescopic rod (53) is connected between the lower end of the movable disk (51) and the processing base (1); and a jacket (55) is connected to one side of the movable disk (51); A gantry (7) is installed at the upper end of the processing base (1), an electric guide rail (71) is installed on the inner top wall of the gantry (7), an electric slider (72) is slidably mounted on the electric guide rail (71), a motor box (73) is installed at the lower end of the electric slider (72), an internal threaded rod (74) is rotatably mounted at the lower end of the motor box (73), an external threaded rod (75) is connected to the internal thread of the internal threaded rod (74), an internal motor output end of the motor box (73) is connected to the internal threaded rod (74), and a hook (76) is connected to the lower end of the external threaded rod (75); The central intersection of the cross groove (12) and the axis point of the rotating disk (11) are opposite to each other, a stepping motor (37) is provided on one side of the threaded spindle (33), and the output end of the stepping motor (37) is connected to the axis of the threaded spindle (33); The threaded main shaft (33) and the two threaded slave shafts (36) are both rotatably mounted inside the cross groove (12); a large bevel gear (34) is sleeved at the center of the threaded main shaft (33); small bevel gears (35) are respectively meshed on both sides of the large bevel gear (34); the other side axis of each small bevel gear (35) is connected to the corresponding threaded slave shaft (36); the thread patterns on the threaded main shaft (33) on both sides of the large bevel gear (34) are opposite, and the thread patterns on the two threaded slave shafts (36) are opposite; A first motor (41) and a second motor (42) are provided inside the driving groove (4); an output end of the first motor (41) is connected to the axis of the rotating disk (11), and an output end of the second motor (42) is connected to the axis of the screw rod (5); The upper and lower ends of the screw rod (5) are connected to limit plates (54), and the inner walls of the sleeve (55) and the clamping groove (52) are both smooth inner walls; A wire pay-off frame (13) is provided on the side of the screw rod (5) away from the rotating disc (11), and an enameled wire (14) is wound on the wire pay-off frame (13); The gantry (7) is located directly above the rotating disc (11), and the electric guide rail (71) is located at the center of the gantry (7); The rotation speeds of the motor inside the motor box (73) and the second motor (42) are consistent, and the horizontal heights of the clamping groove (52) and the hook (76) are the same; An iron core (21) is installed at the center of the upper end of the mounting chassis (2). An assembly (6) is installed on the mounting chassis (2). The assembly (6) comprises a yoke (61), an armature (62), a return spring (63) and a contact system (64). The yoke (61) is "L" shaped, and one end of the yoke (61) is located at the upper end of the iron core (21). An adjusting screw (65) is threadedly connected to one side of the upper end of the yoke (61). A non-magnetic gasket (66) is connected to the lower end of the armature (62). After the iron core (21) is wound, the assembly (6) and the mounting chassis (2) are assembled. The mounting chassis (2) is connected to a housing (67).

2. A relay winding device, characterized in that: A winding mechanism comprising the relay according to claim 1.

Images